A) Materials Provided; B) Mounting; C) Ac Input Wiring And Voltage Selection - NewMar PM-12-40 Installation & Operation Manual

Pm series power module power supply/battery charger
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A) Materials Provided

Prior to installation, check to ensure that each of the following items have
been included with the packaging. For any missing items please contact
the factory or warehouse.
(2) ea. mounting brackets for 19" rack mounting (# 13917-0)
(2) ea. mounting brackets for 23" rack mounting (# 13918-0)
(6) ea. 6-32 X 3/8" pan head phillips screws
(1) ea. Molex "pigtail" connector
(1) ea. IEC 115V NEMA 5-15P AC input power cord
(560 watt models only)
(1) ea. 115V NEMA 5-20P AC input power cord (1000 watt and PM-12-45
models only)
(1) ea. input connector/adaptor for 115V installations (1,000 watt and
PM-12-45 models only); Note: 230 connector/adaptor has been factory
installed along with 230V power cord.
(1) ea. Installation/Operation manual
(1) ea. Customer Satisfaction/Warranty card
(1) ea. Output terminal cover (560 watt models only)

B) Mounting

The PM is provided with two pairs of mounting ears: one for 19" rack
mounting (# 13917-0) and one for 23" rack mounting (# 13918-0). Six #
6-32 x 3/8" pan head Phillips screws are provided for attaching the ears
to the PM chassis. Select the appropriate set of ears and fasten to the PM
sides.
Note there are three sets of a triangular pattern of 6-32 tapped holes
on each side of the PM. When rack mounting (two posts) the PM it is
recommended that the 'center mount' holes (6" set back from the PM's
front panel) be used. The set of holes nearest the front panel and the
set nearest the rear panel are normally used when installing the optional
Universal Mounting Bracket (UMB).
For four post mounting, please contact the factory for a second set of ears
(specify 19" or 23" and the model no.), mount one pair of ears to the front
holes and the second pair of ears to the center or rear most tapped holes.
Adjust your cabinet rail front to back distance so it matches the mounting
holes on the PM.
Note: Due to the weight of the Power Module, we do not recommend flush
mounting the PM with the mounting ears attached to the forward most
mounting holes unless rear support is provided.

C) AC Input Wiring and Voltage Selection

1) 560 Watt Models Only
Input Wiring: These models are provided with an IEC power cord (in the
installation kit) with a NEMA 5-15 plug for a 115V AC outlet on one end and
a molded socket at the other which fits the entry module at the rear of the
PM. If the 5-15 plug is not suited to the available AC outlet, 1) obtain an
IEC cord with appropriate plug or 2) cut off the 5-15 plug, obtain the correct
plug for the outlet and attach it to the provided IEC cord. (Plug should be
rated at 15 amps minimum). When replacing the plug, pay careful attention
to the pin wiring as follows:
Brown.........................AC Hot (over-current protected)
Blue............................AC Neutral
Green*........................AC Ground (safety, earth)
* may be Green with Yellow Stripe
Input Voltage Selection: As shipped from the factory, the PM is set up for
230V AC input. For 115V AC applications set the recessed 115/230
4
P.O. Box 1306, Newport Beach, California 92663 • Phone: 714-751-0488 • Fax: 714-957-1621 • E-Mail: techservice@newmarpower.com
input select switch located on the left hand side of the PM into the proper
position. Positions are identified on the switch. Use a small screwdriver to
slide the switch into position. No adjustment is necessary for either 50 or
60 Hz input.
2) 1,000 Watt and PM-12-45 Models Only
Input Wiring - 230 VAC Applications: 1000 watt models are factory
equipped with a power cord which has a NEMA 6-15 plug for a 230V AC
outlet. If the 6-15 plug is not suited to the available AC outlet, obtain one
which is suitable, then cut off and replace the existing plug—or, if the
installation requires, simply hard-wire the cord into the AC distribution
system. Color-coding of the AC wiring is identical to that specified for the
560 watt models above.
Input Wiring - 115 VAC Applications: 1000 watt and PM-12-45 watt models
are also supplied with a 115V AC power cord which has a NEMA 5-20 plug
115V, 20 amp outlets. When installing this cord pay careful attention to the
color coding of the wiring as follows:
Black............................AC Hot (over-current protected)
White............................AC Neutral
Green*..........................AC Ground (safety, earth)
* may be Green with Yellow Stripe
Input Voltage Selection:
230V AC input . For 115V applications it is necessary to replace an internal
AC connector/adaptor. Refer to FIGURE 4 on the following page in the
replacement procedure which follows:
Figure 4: AC Input Wiring Compartment
(PM rear view; 1,000 watt and PM-12-45 models)
AC Input Wiring
Compartment Cover
AC Input Terminal
HOT
(LEFT)
1) The AC input wiring compartment cover on the rear of the unit must be
detached but not removed, so that the AC input wiring remains attached.
To accomplish this remove only the two outside screws which secure the
cover to the rear panel. Be careful not to loosen the AC wires which are
attached to the internal wiring terminal.
2) Remove the 230V connector/adaptor by pinching hard on the retaining
tabs on either side and pulling firmly upward.
3) Install the 115V connector/adaptor (provided in the installation kit) by
inserting it firmly into the adaptor receptacle. Note that the connector/
adaptor is keyed so that it cannot be installed backwards. Ensure that the
retaining tabs have locked into position.
4) Replace the input wiring cover.
Important:
mounted circuit breaker, the wiring to the PM must also be protected by
plugging into an appropriate over-current protected three prong outlet
or routed through a separate dedicated fuse or circuit breaker on an AC
distribution panel with proper safety/earth chassis ground in accordance
with all applicable codes and ordinances.
www.newmartelecom.com
As shipped from the factory the PM is set up for
Remove these screws for access
Wiring
GND
NEUT
(CENTER)
(RIGHT)
Although the internal AC wiring is protected by the front panel
AC Input Connector/Adaptor
(115V or 230V)

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Pm-48-10Pm-24-20Pm-48-18Pm-12-70Pm-12-45Pm-24-35

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