Potterton PROFILE LPG 100e Installation And Servicing Instructions
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Potterton PROFILE LPG 100e Installation And Servicing Instructions

Fanned balanced flue gas fired boiler
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See also: Instructions for Installation and Servicing
LPG l00e, fanned balanced
flue gas fired boiler
THIS APPLIANCE IS FOR USE WITH PROPANE GAS (G31) ONLY
Installation and Servicing Instructions
LEAVE THESE INSTRUCTIONS ADJACENT TO THE APPLIANCE
Publication No. 559876/0296
Supplied By www.heating spares.co Tel. 0161 620 6677

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  • Page 1 LPG l00e, fanned balanced flue gas fired boiler THIS APPLIANCE IS FOR USE WITH PROPANE GAS (G31) ONLY Installation and Servicing Instructions LEAVE THESE INSTRUCTIONS ADJACENT TO THE APPLIANCE Publication No. 559876/0296 Supplied By www.heating spares.co Tel. 0161 620 6677...

  • Page 2: Optional Extras

    (e.g. flue dampers, economisers, etc.) be directly connected to these appliances unless covered by these installation instructions or otherwise recommended in writing. Any direct connection of a control device not approved by Potterton could invalidate the normal warranty. LIST OF CONTENTS - Page 2 General Page No.

  • Page 3: Installation Data

    ACCESSORIES - Page 3 The following Potterton Myson controls are Motorised Zone Valve MSV222 or MSV228 recommended for use with your boiler:- Motorised Diverter Valve MSV322 Thermostatic Radiator Valve Electronic Programmer EP2001, EP3001, or EP6000 Cylinder Thermostat PTT2 or PTT100...
  • Page 4 SITE REQUIREMENTS - Page 4 FIG. 2 GENERAL ARRANGEMENT Publication No. 559876/0296 Supplied By www.heating spares.co Tel. 0161 620 6677...
  • Page 5 Site Requirements - Page 5 Where the installation of the boiler will be in an unusual servicing of the boiIer:- location, special procedures may be necessary and BS 6798 gives detailed guidance on this aspect. 610mm (2 ft) at the front of the boiler Ensure that the gas supply pipe and meter if fitted are 5mm (0.2 in) each side of the boiler installed in accordance with BS5482 Part 1.

  • Page 6: Electricity Supply

    SITE REQUIREMENTS - Page 6 REAR OR SIDE FLUEING MAXIMUM LENGTH ‘X’ STANDARD FLUE 510mm SYSTEM (20in) 1 METRE FLUE 955mm SYSTEM (37in) FIG. 4 FLUE LENGTHS ELECTRICITY SUPPLY The supply to the boiler and its associated equipment should be controlled by an exclusive 3A fused double pole switch A 240 volts ~ 50Hz, single phase electricity supply fused to 3 (having at least 3mm contact separation in both poles) so amperes, must be provided in accordance with the latest...
  • Page 7 SITE REQUIREMENTS - Page 7 INJECTOR GAS RATE at INPUT OUTPUT BURNER SUPPLY SIZE 95.0 MJ/m kW (Btu/h) kW (Btu/h) PRESSURE PRESSURE (2500 Btu/ft 3.2mm 1.44(50.7) 38.06(129800) 29.3(100000) 33(13.2) 37(14.8) CIRCULATION PUMP SELECTION TABLE 2 The resistance through the heat exchanger when operating with a water flow rate producing an 11ºC temperature rise at BOILER RESISTANCE WATER FLOW RATE...
  • Page 8 SITE REQUIREMENTS - Page 8 The System Not necessary since one circuit is always open. The boiler must be used on INDIRECT hot water systems only. Where a pair of two port valves are used, a by-pass is It is suitable for use on open vented gravity domestic hot necessary.
  • Page 9 SITE REQUIREMENTS - Page 9 Micro Bore Pipework: 7 litres Method of Make-Up Steel Panel Radiators: 8 litres per kW of Provision shall be made for replacing water loss from the system output system either:- Low Water Capacity Radiators: 2 litres per kW of system from a make-up vessel or tank mounted in a position output higher than the top point of the system, and connected...
  • Page 10 SITE REQUIREMENTS - Page 10 FIG. 7 FULLY PUMPED SEALED SYSTEM FIG. 8 OPEN VENTED GRAVITY DOMESTIC HOT WATER AND PUMPED CENTRAL HEATING SYSTEM Publication No. 559876/0296 Supplied By www.heating spares.co Tel. 0161 620 6677...

  • Page 11: Installation Instructions

    INSTALLATION INSTRUCTIONS - Page 11 It is the law that all gas appliances are installed and serviced CARTON 2, Flue System Pack:- by competent persons as stated in Gas Safety (Installation STANDARD OR 1 METRE HORIZONTAL FLUE SYSTEMS and Use) Regulations 1994. For Health and Safety Air/Flue Duct Assembly (length as ordered) information see back page.
  • Page 12 INSTALLATION INSTRUCTIONS - Page 12 FIG. 11a SIDE FLUE FIG. 11b REAR FLUE 1. Measure from outside face of wall to the side of boiler 1. Measure wall thickness (dimension ‘Y’). casing reference line (dimension ‘x’). 2. Take air/flue duct assembly and measuring from the 2.
  • Page 13 INSTALLATION INSTRUCTIONS - Page 13 FIG. 13 SECTIONAL VIEW OF AIR/FLUE DUCT ASSY THROUGH WALL 4. Protect duct where it is likely to come into contact with 5. Insert the assembly into the wall sliding the rope wet mortar by using adhesive tape provide (accessory sealing ring along the air duct into the flue sealing pack E).
  • Page 14 INSTALLATION INSTRUCTIONS - Page 14 LIFTING THE BOILER Lift the boiler onto its mounting bracket. FIG. 15 FIG. 16 TRANSPORTATION FOOT Position boiler on its mounting bracket so that the sides of the boiler line up with the reference lines ‘C’ on the rear wall. Locate the studs on the air duct flange through the boiler casing and secure using four wing nuts (accessory pack F).
  • Page 15 INSTALLATION INSTRUCTIONS - Page 15 FIG. 19 LOCATION OF PRESSURE FIG. 20 PIPE CONNECTIONS SENSING TUBES Connect system pipework to the boiler, compression fittings If the boiler is to be used on a gravity DHW system refer should be used. If however capillary fittings are used it is to Page 16, overheat thermostat positioning before essential to temporarily remove the thermostat bulb from the fitting the flue elbow.

  • Page 16: Terminal Block

    This may not be required if a Potterton Electronic Programmer is used as this incorporates a junction box.

  • Page 17: Fitting Side Infill Panels

    INSTALLATION INSTRUCTIONS - Page 17 FIG. 24 ROUTING OF ELECTRICAL WIRING Gravity Domestic Hot Water/Pumped Central Heating Systems Following the pump manufacturer’s instructions connect the pump supply wires to terminals marked PUMP L,N, -on the Switched live from external gravity domestic hot water boiler terminal block.
  • Page 18 COMMISSIONING - Page 18 Open Vented Systems Remove gas control valve plug from the test socket and refit the plug into the socket on the left hand side of the control Remove the pump and flush out the system thoroughly with cold box see FIG.

  • Page 19: Pilot Burner

    COMMISSIONING - Page 19 FIG. 26 Shut down the boiler remove the pressure gauge and refit On the FULLY PUMPED switch position it will operate as a the screw in the test nipple ensuring that a gas tight seal is pump over-run thermostat and will keep the pump running made.
  • Page 20 COMMISSIONING - Page 20 FIG. 27 FUNCTIONAL FLOW DIAGRAM FIG. 28 BOILER WIRING DIAGRAM Publication No. 559876/0296 Supplied By www.heating spares.co Tel. 0161 620 6677...

  • Page 21: Servicing Instructions

    Servicing is best arranged by a contract placed with Turn off the boiler gas service cock. Potterton International Limited and further details are available from the local Potterton Regional Service Office. NOTE: After completing any servicing or replacement of components check for gas soundness and carry out The boiler DATA PLATE and WIRING DIAGRAM are functional checks.
  • Page 22 SERVICING INSTRUCTIONS - Page 22 Remove screws securing the combustion chamber front Unscrew the steel pilot tube from the pilot assembly. Take panel and remove panel. care not to damage the electrode Disconnect the fan supply leads from the connector Unscrew the two hexagonal head screws securing the adjacent to the fan.
  • Page 23 SERVICING INSTRUCTIONS - Page 23 Refit the burner and gas control valve assembly into the Disconnect the electrical supply wires from the gas control boiler, ensuring that the locating pin on the rear of burner valve noting their position. Refer to FIGS. 27, 28. engages correctly into the rear support bracket.
  • Page 24 SERVICING INSTRUCTIONS - Page 24 ELECTRONIC CONTROL Replacement is the reverse of removal. Follow the full commissioning procedure as detailed in the Disconnect six way plug, two way plug and electrode lead from COMMISSIONING section of these instructions. Page 18. the electronic control.
  • Page 25 SERVICING INSTRUCTIONS - Page 25 Good seal around the capillary. Ensure that the capillary is 13. Remove the split grommet in the base of the boiler and the split secure in the clips provided. Refer to FIG. 2. grommet in the fan chamber. Feed the capillary and bulb through the holes.
  • Page 26 SERVICING INSTRUCTIONS - Page 26 Publication No. 559876/0296 Supplied By www.heating spares.co Tel. 0161 620 6677...

  • Page 27: Short Parts List

    SHORT PARTS LIST - Page 27 KEY NO. P.I.L. Part No. Pilot and Electrode Assembly including items 2-7 402955 Pilot Injector 410983 Compression Nut 625934 Olive 625936 Electrode 407721 Screw 612351 Electrode Lead 407698 Control Stat K36 L1014 907729 Gas Control Valve - Honeywell 402911 Gas Manifold Gasket 212105...
  • Page 28 HEALTH AND SAFETY INFORMATION FOR THE INSTALLER AND SERVICE ENGINEER - Page 28 Under the Consumer Protection Act 1987 and section 6 of the Health and Safety at Work Act 1974, we are required to provide information on substances hazardous to health. Small quantities of adhesives and sealants used in the product are cured and present no known hazards.

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