PowerTec BD4800 PRO Owners Manual/Install Manual

4”x 8” disc/belt sander with built-in dust collection

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Model No. BD4800
Owner's Manual
4"x 8" DISC/BELT SANDER
WITH BUILT-IN DUST COLLECTION
QUESTION...
Visit us on the web at www.southerntechllc.com
You will need this manual for safety instructions, operating procedures, and warranty.
Put it and the original sales invoice in a safe, dry place for future reference.
09-0909

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Summary of Contents for PowerTec BD4800 PRO

  • Page 1 Model No. BD4800 Owner’s Manual 4”x 8” DISC/BELT SANDER WITH BUILT-IN DUST COLLECTION QUESTION... Visit us on the web at www.southerntechllc.com You will need this manual for safety instructions, operating procedures, and warranty. Put it and the original sales invoice in a safe, dry place for future reference. 09-0909...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS PRODUCTION SPECIFICATIONS SECTION PAGE Horsepower (Peak HP)..........0.5 SAFETY RULES Voltage................120 Work Preparation Amp................5.5 Work Area Preparation Tool Maintenance Hertz................60 Tool Operation Phase.................Single RPM................3450 ASSEMBLY Belt size..............4" x 36" Unpackaging Belt speed............1850 FPM Tools Needed Disc diameter..............8” Mount Sander Attach Abrasive Disc Disc speed............3000 RPM...
  • Page 3: Safety Rules

    SAFETY RULES TOOL MAINTENANCE WARNING • Turn the machine "OFF", and disconnect the machine For your own safety, read and understand all warnings from the power source prior to inspection. and operating instructions before using any tool or • Maintain all tools and machines in peak condition. Keep equipment.
  • Page 4: Assembly

    ASSEMBLY UNPACKING Figure 1 Refer to Figure 1. Check for shipping damage. Check immediately whether all parts and accessories are included. The sander comes assembled as one unit. Additional parts which need to be fastened to sander, should be located and accounted for before assembling. ITEM DESCRIPTION QUANTITY...
  • Page 5: Tools Needed

    • Slide the Table Assembly (g) onto the Supporting Rod WARNING (d) and position the table platform in level position. Do not use the machine until it is completely assembled • Adjust the distance between the table platform and and you have read and understood the entire operating the Sanding Disc so it is 1/16”...
  • Page 6: Attach Dust Collection Bag

    • Grounding plug should be plugged directly into a Figure 4 properly installed and grounded 3-prong grounding-type receptacle, as shown (Figure 5) • The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
  • Page 7: Extension Cords

    • Many cover plate screws, water pipes and outlet boxes ELECTRICAL CONNECTIONS are not properly grounded. To ensure proper ground, WARNING grounding means must be tested by a qualified electrician. • Turn the switch off and disconnect the machine from power source before performing any repair or maintenance work.
  • Page 8: Operation

    OPERATION ON/OFF SWITCH Figure 9 The ON/OFF switch is located in the front of Sander base. To turn the machine ON, pull the switch to the up position. To turn the machine OFF, push the switch to the down position. NOTE: When the machine is not in use, the machine should be locked in the “OFF”...
  • Page 9: Belt Sanding In Horizontal Position

    Figure 10 • For Precise sanding, use Mitre Gauge. • For beveled sanding, tilt the table to a desired angle. • During sanding, position the workpiece securely against work stop or against table platform. OPERATE SANDING DISC • Always wear protective eye wear. •...
  • Page 10: Replace Sanding Disc Abrasive

    • Release sanding belt tension by lift the Tension Lever (i) REPLACE SANDING DISC ABRASIVE toward the Idler Drum (j). Refer to Figure 14 • Remove the used Sanding Belt (k). • Remove Table Assembly. Remove Support Rod. • Replace with a new Sanding Belt. If there is an arrow •...
  • Page 11: Maintenance

    MAINTENANCE LUBRICATION GENERAL MAINTENANCE • A light coat of paste wax on the work table will make it WARNING easier to feed the workpiece and prevent rust. • Turn switch to OFF position and disconnect the machine KEEP TOOL IN REPAIR from power source.
  • Page 12: Troubleshooting

    TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION Motor will not start 1. Low voltage 1. Check power supply for proper voltage 2. Short circuit in line cord or plug 2. Inspect line cord and plug for faulty insulation or shorted connection 3.
  • Page 13: Parts Illustration

    4”X 8” DISC/BELT SANDER PARTS ILLUSTRATION...
  • Page 14 4”x 8” BELT/DISC SANDER PARTS LIST Key No. Part No. Description Specification Key No. Part No. Description Specification 60 BD4800060 Dust Chute 1 BD4800001 Idler Drum 61 BD4800061 Flat Washer 4 ø9x0.8 2 BD4800002 Set Screw M5x6 62 BD4800062 Cross Recessed Pan Head Screw M4x6 3 BD4800003 Locating Ring 4 BD4800004 Shock Ring 63 BD4800063 Retaining Ring...
  • Page 15 Key No. Part No. Description Specification Key No. Part No. Description Specification 117 BD4800117 Self-tapping Screw ST4.2x10 133 BD4800133 V-Belt Z-570 118 BD4800118 Hex Nut 134 BD4800134 Knob 119 BD4800119 Bag Clamp 135 BD4800135 Cross Recessed Pan Head Screw M6x10 120 BD4800120 Pin 136 BD4800136 Flat Washer ø4...
  • Page 16: Warranty

    30 - DAY SATISFACTION GUARANTEE POLICY During the first 30 days after the date of purchase, if you are dissatisfied with the performance of this POWERTEC tool for any reason you may return the tool to the retailer from which it was purchased for a full refund or exchange. You must present proof of purchase and return all original equipment packaged with the original product.
  • Page 17 DISCLAIMER To the extent permitted by applicable law, all implied warranties, including warranties of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE, are disclaimed. Any implied warranties, that cannot be disclaimed under state law are limited to one year from the date of purchase. Southern Technologies LLC. is not responsible for direct, indirect, incidental or consequential damages.
  • Page 18 Southern Technologies, LLC 206 Terrace Drive Mundelein, Illinois 60060...

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