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PowerTec BD4800 Owner's Manual

4" x 8" woodworking belt disc sander
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Owner's Manual
4" x 8" Woodworking Belt Disc Sander
QUESTION...
1•877•393•7121
Visit us on the web at www.southerntechllc.com
You will need this manual for safety instructions, operating procedures, and warranty.
Put it and the original sales invoice in a safe, dry place for future reference.
Model No. BD4800
11-0615

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Summary of Contents for PowerTec BD4800

  • Page 1 Model No. BD4800 Owner’s Manual 4" x 8" Woodworking Belt Disc Sander QUESTION... 1•877•393•7121 Visit us on the web at www.southerntechllc.com You will need this manual for safety instructions, operating procedures, and warranty. Put it and the original sales invoice in a safe, dry place for future reference.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS PRODUCTION SPECIFICATIONS SECTION PAGE SAFETY RULES Horsepower (Peak HP)..........1/3 Voltage................. 120 Work Preparation Amp................5.5 Work Area Preparation Tool Maintenance Hertz................60 Tool Operation Phase................ Single RPM................3450 ASSEMBLY Belt size..............4” x 36” Unpackaging Belt speed............1850 FPM Tool Needed Disc diameter..............

  • Page 3: Safety Rules

    • Keep visitors at a safe distance from work area. • Keep children out of the work area. Ensure your work Your Powertec belt/disc sander is designed and shop is child-proof. Use padlocks, master switches or engineered to sand wood or wood products. Sanding of...

  • Page 4: Assembly

    CAUTION Think safety! Safety is a combination of operator common sense and alertness at all times when tool is being used. WARNING Do not attempt to operate tool until it is completely assembled according to the instructions. SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE ASSEMBLY UNPACKING...

  • Page 5: Mount Sander

    Figure 3 TOOLS NEEDED While assembling or adjusting your belt and disc sander, you will need the following tools (not included): • 10mm Wrench • 5 and 6mm Hex Wrenches • Combination Square • Phillips Screwdriver MOUNT SANDER 1. Choose a suitable location to mount the sander. The sander must be installed in a place with ample lighting and correct power supply.

  • Page 6: Operation

    POWER SOURCE EXTENSION CORDS • The use of any extension cord will cause some drop in WARNING voltage and loss of power. Do not connect sander to the power source until • Wires of the extension cord must be of sufficient size to all assembly steps have been completed.

  • Page 7: Basic Sander Operations

    OPERATION BASIC SANDER OPERATIONS ON/OFF Switch (Fig. 8) The keyed switch is intended to prevent unauthorized use Figure 9 of the sander. 1. To turn the sander ON insert the yellow key (1) into the key slot in the center of the switch. 2.

  • Page 8: Adjusting Belt Tracking

    ABRASIVE DISC SANDING 1. Abrasive disc sanding is well suited for finishing small Figure 11 flat surfaces and convex edges. 2. Move workpiece across down side (left) of abrasive disc. Hold workpiece firmly with both hands; keep fingers away from abrasive disc. 3.

  • Page 9: Replacing Abrasive Disc

    Figure 14 REPLACING ABRASIVE DISC (Fig. 15) 1. Remove table assembly. 2. Remove disc cover (1) by loosening and removing five screws (2). 3. Remove old abrasive disc by peeling it from the aluminum disc. Removng aluminum disc is not necessary.

  • Page 10: Maintenance

    MAINTENANCE GENERAL MAINTENANCE LUBRICATION The shielded ball bearings in this have been are WARNING permanently lubricated at the factory. They require no further lubrication. • For your own safety, turn switch OFF and remove the • When operation seems stiff, a light coat of paste wax plug from power source receptacle before maintaining, applied to the table will make it easier to feed the work cleaning, adjusting, or lubricating your sander.

  • Page 11: Troubleshooting

    TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION Motor will not start 1. Low voltage 1. Check power line for proper voltage 2. Open circuit in motor or loose 2. Inspect all lead connections on motor for loose connections or open connection 3.

  • Page 12: Parts Illustration

    4"X 8" BELT/DISC SANDER PARTS ILLUSTRATION...
  • Page 13 4"x 8" BELT/DISC SANDER PARTS LIST Key No. Part No. Description Specification Key No. Part No. Description Specification 1 BD4800001 Idler Drum 60 BD4800060 Dust Chute 2 BD4800002 Set Screw M5x6 61 BD4800061 Flat Washer 4 ø9x0.8 62 BD4800062 Cross Recessed Pan Head Screw M4x6 3 BD4800003 Locating Ring 63 BD4800063 Retaining Ring 4 BD4800004 Shock Ring...
  • Page 14 Key No. Part No. Description Specification Key No. Part No. Description Specification 117 BD4800117 Self-tapping Screw ST4.2x10 133 BD4800133 V-Belt Z-570 118 BD4800118 Hex Nut 134 BD4800134 Knob 119 BD4800119 Collar 135 BD4800135 Cross Recessed Pan Head Screw M6x10 120 BD4800120 Pin 136 BD4800136 Flat Washer ø4 121 BD4800121 Clamp...

  • Page 15: Warranty

    30- DAY SATISFACTION GUARANTEE POLICY During the first 30 days after the date of purchase, if you are dissatisfied with the performance of this POWERTEC tool for any reason, you may return the tool to the retailer from which it was purchased for a full refund or exchange. You must present proof of purchase and return all original equipment packaged with the original product.

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