Spirit Z 100 Service Manual
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Also See for Z 100:
- Operation manual (13 pages) ,
- Owner's manual (23 pages) ,
- Owner's manual (24 pages)
Table of Contents
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Table of Contents
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Summary of Contents for Spirit Z 100
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Page 1: Service Manual
SERVICE MANUAL Z 100 Z 500 Z 900... -
Page 2: Table Of Contents
Table of Contents Troubleshooting Guide Electronic System……………………………………………….3 Mechanical System……………………………………………...4 Repair Procedures Procedure 1 (Calibrating the unit)………………………………5 Procedure 2 (Checking wire harness)…………………………...5 Procedure 3 (Speed sensor adjustment)…………………………5 Procedure 4 (Checking treadmill circuit breaker)………………5 Procedure 5 (Checking roller for magnet)………………………6 Procedure 6 (Adjust torque boost)………………………………6 Procedure 7 (Replacing controller)……………………………...6 Procedure 8 (Replacing wire harness)…………………………...6 Procedure 9 (Replacing drive motor)……………………………6... -
Page 3: Troubleshooting Guide
Troubleshooting Guide ELECTRONIC SYSTEM No power Unit must be plugged into an outlet with power There is no power to the console. Power switch must be illuminated Tether cord must be in place Check treadmill circuit breaker. (procedure 4) Check “POWER” LED on controller. (procedure 11) Make sure wires on board are plugged in securely. -
Page 4: Mechanical System
Troubleshooting Guide MECHANICAL SYSTEM Belt noise Check belt to see if it needs to be tracked. Take off motor hood to make sure noise is from belt. Check belt and deck for damage. Clean deck and re-lube. Drive motor noise Check wires around motor for rubbing. -
Page 5: Repair Procedures
Repair Procedures PROCEDURE 1: Calibrating the unit Remove tether cord. Press and hold the START and FAST buttons. Replace the tether cord while maintaining the buttons. Display will show “FACTORY SETTING”. Press ENTER. Units English / Metric. Press UP or DOWN to change. Press ENTER. Adjust wheel diameter using UP or DOWN. -
Page 6: Procedure 5 (Checking Roller For Magnet)
PROCEDURE 5: Check roller for magnet The front roller should have a round magnet and a round counter weight. Take a screw or something metallic and test each one. Only one should be magnetic. PROCEDURE 6: Adjust Torque Boost Using a small screw driver, turn the dial counter clockwise until it stops. Press the START button on the console. -
Page 7: Procedure 10 (Replacing Incline Motor)
PROCEDURE 10: Replacing incline motor 10.1 Turn power switch off. 10.2 If possible, fold up unit. 10.3 Turn treadmill onto its side. 10.4 Disconnect motor wires from controller. 10.5 Remove bolt from incline tube. 10.6 Remove bolt from top of incline motor and take out motor. 10.7 Insert new motor and put in bolt on the top. -
Page 8: Procedure 12 (Wiring Diagram)
BLACK BLACK JK 3 JK 3 BLACK AC 1 JK 5 AC 2 SHUT DOWN JK 6 JK 7 BLACK DOWN POWER LIMIT WHITE Incline SPEED SENSOR Motor JK 3 Down JK 1 JK 2 Speed Sensor Z 100-700 4-21-05... -
Page 9: Procedure 13: Engineering Mode
PROCEDURE 13: Engineering mode 1. Remove the tether cord. 2. Press and hold the START, ENTER, and STOP buttons and replaced the tether cord. 3. The display will say ENGINEERING MODE. Press ENTER. 4. Press the UP and DOWN buttons to scroll through the following sub menus: -Calibration -Factory Settings -Security... -
Page 10: Contacting Technical Service
TREADMILL WARRANTY Spirit Manufacturing Inc. warrants all its treadmills’ parts for a period of 5 years from the date of retail sale, as determined by sale receipt, or eighteen (18) months from the original factory shipping date, whichever comes first. -
Page 11: Warranty Policy
If the unit is no longer covered under warranty the parts will be billed to you on 30 day payment terms. If a warranty replacement part is required to be returned to Spirit it will be noted on the packing list included in your shipment. -
Page 12: Parts Order Form
If a part is not accompanied by a serial number, it will be assumed that the dited shipping charges. part order is for stock. We encourage all dealers to stock parts. Spirit will always be fair to all dealers on credit for parts. Spirit reserves the right to Special Instructions: 2nd Day Air________________... -
Page 13: Warranty Labor Credit Form
TOTAL LABOR ____________ ALL PARTS MUST BE RETURNED TO FACTORY UNLESS INSTRUCTED OTHERWISE. ____________ Authorization No.___________________________ CLAIMS MUST BE RETURNED TO SPIRIT CORP. WITHIN 7 DAYS OF REPAIR. ____________ _________________________________________ SHADED AREAS FACTORY USE ONLY WARRANTY ADMINISTRATOR FAX TO SPIRIT (870) 930-9013... -
Page 14: Exploded View
Z100 Exploded View... -
Page 15: Parts List
U-Z100 (XZ200-A82) DESCRIPTION PART # O’TY MAIN FRAME FRAME BASE INCLINE BRACKET 000561 RIGHT HANDRAIL 000628 LEFT HANDRAIL 000627 CONSOLE SUPPORT 022928 INNER SLIDE OUTER SLIDE ˜ 5 x˜ 8 x 25L_ CLEVIS PIN 030101 ˜ 5 x˜ 8 x 9L_ FASTENING BUSHING ˜... - Page 16 POWER CORD 022812 100m/m x 764 x 764_CONNECTING CABLE(BLACK) 300m/m x 764 x 764_CONNECTING CABLE (WHITE) 300m/m x 764 x 764_CONNECTING CABLE(BLACK) 800 m/m_COMPUTER CABLE (UPPER) 022720 1150 m/m_COMPUTER CABLE (LOWER) 022721 1300 m/m_COMPUTER CABLE (MIDDLE) 022719 1000m/m_ GROUND WIRE CONSOLE 000617 52~1...
- Page 17 M8 x 60m/m_HEX HEAD SCREW M8 x 80m/m_SOCKET HEAD CAP SCREW M8 x 35m/m_FLAT HEAD COUNTERSINK SCREW M3 x 10m/m_PHILLIPS HEAD SCREW 023082 M5 x 15m/m_PHILLIPS HEAD SCREW 000913 5/16" x 42 m/m _PHILLIPS HEAD SCREW M5_ NYLON NUT 1/2" x 8T_ NYLON NUT 023102 3/8"...
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Page 18: Exploded View
Z500 Exploded View... -
Page 19: Parts List
U-Z500 - (XZ600-A82) DESCRIPTION PART # O’TY MAIN FRAME FRAME BASE INCLINE BRACKET 000561 RIGHT HANDRAIL 000628 LEFT HANDRAIL 000627 CONSOLE SUPPORT 022928 INNER SLIDE OUTER SLIDE ˜ 5 x˜ 8 x 25L_ CLEVIS PIN 030101 ˜ 5 x˜ 8 x 9L_ FASTENING BUSHING ˜... - Page 20 100m/m x 764 x 764_CONNECTING CABLE(BLACK) 300m/m x 764 x 764_CONNECTING CABLE (WHITE) 300m/m x 764 x 764_CONNECTING CABLE(BLACK) 800 m/m_COMPUTER CABLE (UPPER) 022720 1150 m/m_COMPUTER CABLE (LOWER) 022721 1300 m/m_COMPUTER CABLE (MIDDLE) 022719 1000m/m_ GROUND WIRE CONSOLE 000619 52~1 TOP CONSOLE COVER 000588 52~2...
- Page 21 5/16" x 2-3/4"_BUTTON HEAD SOCKET SCREW 022314 M8 x 60m/m_HEX HEAD SCREW M8 x 80m/m_SOCKET HEAD CAP SCREW M8 x 35m/m_FLAT HEAD COUNTERSINK SCREW M3 x 10m/m_PHILLIPS HEAD SCREW 023082 M5 x 15m/m_PHILLIPS HEAD SCREW 000913 5/16" x 42 m/m _PHILLIPS HEAD SCREW M5_ NYLON NUT 1/2"...
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Page 22: Exploded View
Z900 Exploded View... -
Page 23: Parts List
Z900A-A82 Part List_SPIRIT DESCRIPTION PART # QTY. MAIN FRAME INCLINE BRACKET 000562 HANDRAIL SUPPORT 000634 RIGHT HANDRAIL 000632 LEFT HANDRAIL 000631 CONSOLE SUPPORT 000633 %20x40x1.5Tx680L_DECK CROSS BRACE 000611 ˜ 10_MAGNET 000507 DRIVE BELT - 240J/610J 022553 ˜ 110 x 75_FRONT ROLLER W/ PULLEY 000499 ˜... - Page 24 FRAME BASE CAP (L) 000607 FAN ASSEMBLY 000616 42~1 BOTTOM FAN COVER 42~2 TOP FAN COVER 42~3 FAN SWITCH 42~4 DEFLECTOR FAN GRILL 42~5 FAN GRILL ANCHOR 42~6 M8 x ˜ 30 x 35 58°±3_CUSHION Softer = 30060 022482 ˜ 81 x35_WHEEL 023016 TOP MOTOR COVER 000557...
- Page 25 M5 RAISED WASHER ˜ 6.5 x 25 x 1.5T x 5.8H_CONCAVE WASHER M5 IRON PLATE NUT 010109 ˜ 10 x1.5T_SPRING WASHER 5 x19 m/m_TAPPING SCREW 030057 5 x16 m/m_TAPPING SCREW - Black 010110 4x12 m/m_SELF TAPPING SCREW 000070 3.5x12 m/m_SELF TAPPING SCREW 010113 3.5x43 m/m_SELF TAPPING SCREW 3x10 m/m_SELF TAPPING SCREW...
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