WAGNER ProSpray 3.39 Operating Manual

WAGNER ProSpray 3.39 Operating Manual

Airless high-pressure spraying unit
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Operating manual
Airless high-pressure spraying unit
Model:
0558054
0558079
Edition 5 / 2014
GB
ProSpray 3.39
ProSpray 3.39
Original operating manual
0558 977L

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Summary of Contents for WAGNER ProSpray 3.39

  • Page 1 Operating manual ProSpray 3.39 Airless high-pressure spraying unit Model: 0558054 Original operating manual 0558079 ProSpray 3.39 Edition 5 / 2014 0558 977L...
  • Page 2 Before any work is done on the unit or for every break in work the following rules must be observed: 1. Release the pressure from spray gun and hose. 2. Secure the WAGNER spray gun using the safety catch on the trigger. 3. Switch off unit. Be safety conscious!
  • Page 3: Table Of Contents

    Airless process ..................6 10.2 High-pressure hose................16 Functioning of the unit ................. 6 Repairs at the unit ................16 Legend for explanatory diagram ProSpray 3.39 ......7 Explanatory diagram ProSpray 3.39 ..........7 11.1 Relief valve ....................16 Technical data ..................8 11.2...
  • Page 4: Safety Regulations For Airless Spraying

    • Lay the high-pressure hose in such a way as to ensure that it cannot be tripped over. Danger of explosion from solvent, paint fumes and incompatible materials Only use WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability. Danger of injury from inhalation of harmful vapors HAZARD: EXPLOSION OR FIRE Notes give important information which should Solvent and paint fumes can explode or ignite.
  • Page 5: Electric Safety

    • Clean up all material and solvent spills immediately to prevent slip hazard. • Wear ear protection. This unit can produce noise levels above 85 dB(A). • Never leave this equipment unattended. Keep away from children or anyone not familiar with the operation of airless equipment. • Device weighs in excess of 36 kg. Three-person lift is required. • Do not spray on windy days. • The device and all related liquids (i.e. hydraulic oil) must be disposed of in an environmentally friendly way. ProSpray 3.39...
  • Page 6: General View Of Application

    WAGNER ProSpray units are electrically driven high-pressure spraying units. Viscosity A gear unit transfers the driving force to a crankshaft. The crankshaft moves the pistons of the material feed pump up and down.
  • Page 7: Legend For Explanatory Diagram Prospray 3.39

    Description of unit Legend for explanatory diagram ProSpray 3.39 1 Spray gun 9 Cart 2 High-pressure hose 10 Relief valve Lever position vertical – PRIME ( k circulation) 3 Oil cup for EasyGlide (EasyGlide prevents increased wear of the packings) Lever position horizontal – SPRAY ( p)
  • Page 8: Technical Data

    Secure the unit with a suitable fastening. If the sprayer will be used for spraying textured products, removal of the inlet screen in the foot valve may be necessary. This will allow proper priming and flow of the textured product. See section 8.4. ProSpray 3.39...
  • Page 9: Starting Operation

    Solid yellow When the pressure indicator is solid yellow, the sprayer is operating between 1.4 MPa (14 bar) and 12 MPa (120 bar). A solid yellow pressure indicator means: • The sprayer is at the proper pressure setting for spraying stain, lacquer, varnish, and multi-colors ProSpray 3.39...
  • Page 10: Pressure Control Knob Settings

    8. Increase the pressure by slowly turning up the pressure control knob. Check the spray pattern and increase the pressure until the atomization is correct. Always turn the pressure control knob to the lowest setting with good atomization. 9. The unit is ready to spray. ProSpray 3.39...
  • Page 11: Digital Electronic Spray Control (Desc)

    PSI, Bar and MPa units of measure. When the service time interval is set and met by the run hours, the display will show a “Service Required” screen. The pump will remain functional. To return to the Main Screen, press the #1 key. Doing so will reset the “Service @” and “Run Hours” displayed on the Service Screen back to 0. ProSpray 3.39...
  • Page 12: Spraying Technique

    Keep the spray gun at right angles to the surface. This means moving Code Number” screen and the process will repeat. your entire arm back and forth rather than just flexing your wrist. If you forget or misplace your security code, you can contact Wagner customer service for assistance. To inactivate the security function, enter “1111” at the “Enter New Code Number” screen (this is the default code that leaves the sprayer unlocked).
  • Page 13: Handling The High-Pressure Hose

    1. Remove suction hose from the coating material. Make sure that the high-pressure hose cannot twist. This can be 2. Close the relief valve, valve position SPRAY (p spray). avoided by using a Wagner spray gun with a swivel joint and a hose 3. Switch the unit ON. system.
  • Page 14: Cleaning The High-Pressure Filter

    The inlet screen will clog and must be cleaned at least once a day. 1. Remove the retaining ring (3) from the foot valve (1) housing. 2. Remove the inlet screen (2) from the foot valve housing (1). 3. Clean thoroughly with the appropriate solvent. ProSpray 3.39...
  • Page 15: Remedy In Case Of Faults

    The Check Transducer screen appears when High Control Temperature Screen TRANSDUCER the transducer has become disconnected or HIGH CONTROL is defective. Take the sprayer to a Wagner The High Control Temperature screen appears TEMPERATURE authorized service center for repair. when the temperature of the Digital Electronic Spray Control (DESC) has risen too high.
  • Page 16: Servicing

    13. Screw out outlet valve housing (Fig 15, item 9) from the piston (10) with 3/8 inch hexagon socket head wrench. 14. Remove the upper seal (11), upper ball guide (12), outlet valve ball (13), washer (14) and outlet valve seating (15). ProSpray 3.39...
  • Page 17: Packings

    13. Remove the upper support ring (9) and upper packing assembly (10) from the top of the upper housing (2). 18. Lubricate upper packing (10) and lower packing (12) with machine grease. ProSpray 3.39...
  • Page 18: Prospray 3.39 Connection Diagram

    25. Place the piston insertion tool over the top of the piston rod pressure filter. (6). 37. Replace the return hose into the clamp on the siphon tube. 38. Install front cover. 11.4 ProSpray 3.39 connection diagram Ground EMI Filter Power Cord Blue / White Blue / White...
  • Page 19: Appendix

    45 cm, F-thread, Order no. 0556 053 45 cm, G-thread, Order no. 0556 076 Length: 200 cm Order no. 0096 016 Order no. 0096 017 60 cm, F-thread, Order no. 0556 054 60 cm, G-thread, Order no. 0556 077 Length: 300 cm ProSpray 3.39...
  • Page 20: Airless Tip Table

    TradeTip 3 tip F thread (11/16 - 16 UN) G thread (7/8 - 14 UN) up to 270 bar for Wagner spray guns for Graco/Titan spray guns Order no. 0289391 Order no. 0289390 (27 MPa) All of the tips in the table below are supplied together with the appropriate gun filter.
  • Page 21 0.065 / 1.65 green 0553665 20° 0.067 / 1.70 green 0553267 40° 0.067 / 1.70 green 0553467 1)Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds. ProSpray 3.39...
  • Page 22: Pump-Runner

    PS 26 PS 3.29 SF 27 Nespray 31 PS 30 PS 3.31 SF 31 PS 34 PS 3.34 SF 7000 Order this at the same time: EasyClean, cleaning and preservation agent (118ml) Order no. 0508 620. Example of use ProSpray 3.39...
  • Page 23: Sales And Service Companies

    Tel. +45/43/ 27 18 18 office@wagner-group.at Telefax +45/43/ 43 05 28 5 p per minute (landline) wagner@wagner-group.dk WSB Finishing Equipment Wagner Spraytech Iberica S.A. Wagner Colora Srl Veilinglaan 56-58 P.O. Box 132, Crta. N-340 Via Italia 34 1861 Wolvertem 08750 Molins de Rey...
  • Page 24: Accessories For Prospray 3.39

    Accessories illustration ProSpray 3.39 ProSpray 3.39...
  • Page 25 Gun filter, green, 10 pieces; 30 mesh coarse 0097 108 TipClean Cleaning Set for easy cleaning and conservation of nozzles 0508 619 EasyGlide, special oil (118ml) 0508 620 EasyClean, cleaning and conservation agent (118 ml) 2309 956* Large volume container 2312 157* Connection kit for large volume container *Order at the same time ProSpray 3.39...
  • Page 26: Spare Parts List For Main Assembly

    Spare parts list ProSpray 3.39 Main Assembly BS4343 NEMA 5-15P 0558 599 0290 299 120V 120V 4.6 m ProSpray 3.39...
  • Page 27 Set screw 805-434 Pail hook 9810 103 9821 503 Washer (2) 0524 353 0522 058 Surge protector (not shown, see schematic) 0522 054 Arrestor (not shown, see schematic) 0522022 Display wire assembly (not shown, see schematic) * UK only ProSpray 3.39...
  • Page 28: Spare Parts List For Fluid Section

    Spare parts list ProSpray 3.39 Fluid section Item Part No. Description 0558 419 Cylinder 0524 905 Stopping spacer 0524 906 Extension bushing 0558 570A Piston extension 0558 422 Extension slider 9832 126 Connecting pin (2) 0290 266 Retainer 0290 286...
  • Page 29: Spare Parts List For Drive Assembly

    Spare parts list ProSpray 3.39 Drive Assembly Item Part No. Description Item Part No. Description 0558 572A Slider assembly 0558 759 Baffle 0507 767 Screw (4) 0558 544 Electronic control assembly 0290 272 Slider housing 0522 027 Capacitor assembly 0558 342A...
  • Page 30: Spare Parts List Of Filter Assembly

    Spare parts list ProSpray 3.39 Filter assembly Item Part No. Description Item Part No. Description 0524 918 Filter housing 0507 745 Gasket 14058 Conical spring 0558 727 Bypass valve assembly (includes item 9) 0508 748 Filter, 60 mesh (standard) 0507 931...
  • Page 31: Spare Parts List For Upright Cart

    Spare parts list ProSpray 3.39 upright cart assembly Item Part No. Description Item Part No. Description 805-206A Handle assembly (includes items 8-9) 9820 305 Washer (2) 9805 352 Screw (2) 0555 319 Jam nut 0290 257 Bushing 0290 236 Cam assembly...
  • Page 32: Important Notes On Product Liability

    Please ask your product, are the responsibility of the customer. local Wagner service centre or dealer for details or contact us direct. ProSpray 3.39...

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