Electrical Diagrams; Wiring Diagram - Complete Machine (G5481 - Lincoln Electric VANTAGE 400 Service Manual

G-2
WIRING DIAGRAM - COMPLETE MACHINE - (G5481)
POS-SHUNT
+
204S
50MV=400AMPS
-
206S
W EL DI NG OUTPUT
TERMI NAL
206C
206A 206
GROUNDED BY
MOUNTING
GND-M
BYPASS FILTER
208D
ASSEMBLY
208
L1 CHOKE
W EL DI NG OUTPUT
208A
TERMI NAL
SWITCH CONTACTS
206A
SHOWN IN "+"
POSITION
206B
21 41A
WI RE F E EDER
42A
VOLTMETER
SWIT CH
208C
208A
208B
J
31
115VAC
A 32
I 41A
42VAC
K 42A
WORK H 21 GND-M
E 77B GND-A
REMOTE
F 76B GND-B
CONTROL
G 75B
CONTACTOR
4B
D
C
2B
GROUND B GND-A
14 PIN REMOTE
NOTE:
FERRIT E ON
6 PIN REMOTE
LE ADS 75 A & 76 A
VOLTMETER
77A
(3 TU RNS)
A 77B
REMOTE
76A
B 76B
CONTROL
75A
C 75B
M1 M3
CONTACTOR 2A
D 2B M2
4A
E 4B
GROUND F GND-B
FERRIT E
1 5 1
6 10
9
J5 J7
VOLT METER CONTROL, MODE SEL.
FERRIT E ON
TWI STED PAI R
VRD WELD BOARD
4 TU R NS
PCB1
J6 16
2
206S
SHUNT
1
204S
8
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
® ®
-
B1-NEG
B4-NEG
POS-SHUNT
B1-NEG B4-NEG
B2-POS
B5-POS
14 14C
B5-POS
B2-POS
B4
B1
B2 B5
CHOPPER
B7 B8
PCB3
13
13A
13C
B3 B6
23 25
15
B3 CHOKE
B6 CHOKE
MODE SELECTOR SWITCH
13C 13 23 25 S5
CV
214 1
PIPE
218 2
CC 3
4
220
TIG
222
42B
32A
GND-J
GROUND STUD IN UPPER CONTROL PANEL
VRD
ON
244 247
AMMETER
OFF
M5 M9
M1 M3 M5 M9
215 298 296A
M4 M6 M10 M2 M4 M6 M10
216
296
ALT
FERRIT E
5R 5R
1 1 5S
8 5 8
6 9 16 B1
16 10
J3
J4
5 10
CHOPPER, POWER, PWM, THERMAL
AMMETER
247
J31
232F
232
1 6
9 7
J1 J2 12
IDLER/ENGINE SHUTDOWN PCB2
AMPHENOL,I.D. ENGINE,PERIPHERAL
6 1
1

ELECTRICAL DIAGRAMS

VANTAGE 400 WIRING DIAGRAM
ELECTRICAL SYMBOLS PER E1537
ALL CASEFRONT COMPONENTS SHOWN VIEWED FROM REAR
RECTIFIER BRIDGE
W4 & W5
W2 & W3 W1 & W6
CB1
50A
3 POLE
W3 W2
W3 W2
STATOR
WELD
W4 W1
WINDINGS
W4 W1
W5
W6
W5 W6 GND-C
GND-L
GND-D
GND-J GND-E
GND-K 5
GROUND STUD ON AUXILIARY
POWER RECEPTACLE PANEL
31
STATOR 42V WINDING
A 10A
-
201 200B
42
CB6 BRUSH BRUSH
41 42B
4200MFD
41A
ROTOR
POSITIVE BRUSH CONNECTED TO
SLIP RING NEAREST TO THE
LAMINATION
201
OUTPUT CONTROL ARC CONTROL WELDING TERMINAL
CONTROL SWITCH
CCW CCW
R1 R2 SHOWN IN "ALWAYS ON" POSITION
10K
4
VIEWED 10K VIEWED
4A
FROM FROM
BACK BACK
77 76 75 278 2A
277 279
2
296 296A
VRD
VRD RED
13C 14C
GREEN
OIL COOLANT
297 299 298 PRESSURE TEMPERATURE
ENG
4 1
PROT
J53
5
1 1 3
J61 J60
6
6 10 4
5U
232B 5M
VRD DISPLAY
208B 206B
228
PCB4
227
5S 5T 5L 5J
5M
5G 5K
B3
263
262
B4
226
1 3 1 2
B2
234
J32
J33
3 4
4 6
271
R
CLEVELAND, OHIO, U.S.A.
AUXILIARY POWER LEADS PASS THROUGH
TOROID THREE TIMES IN DIRECTION INDICATED
261
260
6
3
4
6D 6E
CB3
4A 6C
20A
3C
3D
CB2
20A
32A
LINE T ERMI NAL S
6F
GND-C 3E
3B GND-L 4A 3C
6D
HOT
3D 6E HOT
J12 J11
X Z
X Y
J13 Y J10
W WHITE
WHITE
240V 120/240V GND-D GND-E
6C
3PH 5D
5B
5C
200A 200
SHUTDOWN
GLOW GLOW PLUG SOLENOID
5H
BUTTON
- PLUGS
300V
COIL
6A 239
201A
P56
SHOWN IN
J56
256
HOUR METER
"HIGH" POSITION
262 5P
- IDLER
HIGH 238C
CONTROL
SWITCH
AUTO
CB5
257
263 5T 5U
START BUTTON
10A
236A 238B
OIL PRESSURE
SENSOR & SWITCH
238A
231
228
G
RUN/STOP
COOLANT TEMPERATURE
SWITCH
SENSOR & SWITCH
FUEL SHOWN IN "RUN" POSITION
236B
236A
241
4 1 4 1 RUN
J51
J52
STOP
232L
229
5J
238A
232C 232K 5K 232B 232K
5L 232
231
241 229
232C 232F
STARTER
SOLENOID
238 STARTING
MOTOR
5P
ALTERNATOR
+
12 VOLT GROUND STUD
ON UPPER CONTROL PANEL
D+
243
GND-K
") TO A
G-2
STATOR AUXILIARY WINDINGS
6 3
5
6A
5A
4
5A
NEUTRAL STUD ON
5C
AUXILIARY POWER
5B RECEPTACLE PANEL
5D
31
6A
5H
IDLER
SOLENOID
HOLD PULL
COIL COIL
RED WHT
BLK
P55
J55
1 232L 4
226 227
SWITCH
234
SENSOR
235
WK
SWITCH
SENSOR 235
FUEL LEVEL
SENSOR
+
12V BATTERY
-
GENERATOR SUPPORT
ENGINE BLOCK
B
G5481
VANTAGE ® 400