Other indoor units (1 series) A03-009, A03-010, A05-006, A05-007, A06-002 Indoor unit <Flo or Standi ng Con cealed Type> <Concealed Du ct Hig h Static <1-way Cassette Type (YH, SH)> MML-AP0074BH-E(-TR) Pressu re Type> MMU-AP0074YH-E(-TR) MML-AP0094BH-E(-TR) MMD-AP0184H-E(-TR) MMU-AP0094YH-E(-TR) MML-AP0124BH-E(-TR) MMD-AP0244H-E(-TR) MMU-AP0124YH-E(-TR)
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Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to this work.
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Definition of Protective Gear When the air conditioner is to be transported, installed, maintained, repaired or removed, wear protective gloves and ‘safety’ work clothing. In addition to such normal protective gear, wear the protective gear described below when undertaking the special work detailed in the table below.
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Warning Indications on the Air Conditioner Unit [Confirmation of warning label on the main unit] Confirm that labels are indicated on the specified positions If removing the label during parts replace, stick it as the original. Warning indication Description WARNING ELECTRICAL SHOCK HAZARD Disconnect all remote electric power supplies before servicing.
Precautions for Safety The manufacturer shall not assume any liability for the damage caused by not observing the description of this manual. DANGER Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit breaker for both the indoor and outdoor units to the OFF position.
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WARNING Before starting to repair the air conditioner, read carefully through the Service Manual, and repair the air conditioner by following its instructions. Only qualified service person (*1) is allowed to repair the air conditioner. Repair of the air conditioner by unqualified person may give rise to a fire, electric shocks, injury, water leaks and / or other problems.
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If, in the course of carrying out repairs, it becomes absolutely necessary to check out the electrical parts with the electrical parts box cover of one or more of the indoor units and the service panel of the outdoor unit removed in order to find out exactly where the trouble lies, put a sign in place so that no-one will approach the Do not bring a work location before proceeding with the work.
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When the refrigerant gas leaks, find up the leaked position and repair it surely. If the leaked position cannot be found up and the repair work is interrupted, pump-down and tighten the service valve, otherwise the refrigerant gas may leak into the room. The poisonous gas generates when gas touches to fire such as fan heater, stove or cocking stove though the refrigerant gas itself is innocuous.
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Only a qualified installer (*1) or qualified service person (*1) is allowed to install the air conditioner. If the air conditioner is installed by an unqualified individual, a fire, electric shocks, injury, water leakage, noise and / or vibration may result. Before starting to install the air conditioner, read carefully through the Installation Manual, and follow its instructions to install the air conditioner.
Parts Rating 2-1. Indoor unit Compact 4-way cassette type Model MMU-AP 0074MH 0094MH 0124MH 0154MH 0184MH Fan motor SWF-230-60-1R Motor for horizontal grille MP24Z3N Pulse motor EDM-MD12TF-3 Pulse motor valve EDM-B25YGTF-3 EDM-B40YGTF-3 TA sensor Lead wire length: 155 mm Vinyl tube TC1 sensor Ø4 size lead wire length: 1400 mm Vinyl tube TC2 sensor...
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Concealed duct standard type Model MMD-AP 0074BH 0094BH 0124BH 0154BH 0184BH Fan motor ICF-280-120-2 Drain pump motor ADP-1409 Float switch FS-0218-102 Pulse motor EDM-MD12TF-3 Pulse motor valve EDM-B25YGTF EDM-B40YGTF TA sensor Lead wire length: 618 mm TC1 sensor Ø4 size lead wire length: 1200 mm Vinyl tube (Blue) TC2 sensor Ø6 size lead wire length: 1200 mm Vinyl tube (Black) TCJ sensor...
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Slim duct type Model MMD-AP 0074SPH 0094SPH 0124SPH 0154SPH 0184SPH Fan motor SWF-280-60-1 Pulse motor EDM-MD12TF-3 Pulse motor valve EDM-B25YGTF EDM-B40YGTF Drain pump motor ADP-1409 Float switch FS-0218-102 TA sensor Lead wire length: 1558 mm Vinyl tube TC1 sensor Ø4 size lead wire length: 1200 mm Vinyl tube (Blue) TC2 sensor Ø6 size lead wire length: 1200 mm Vinyl tube (Black) TCJ sensor...
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Floor standing type Model MMF-AP 0154H 0184H 0244H 0274H 0364H 0484H 0564H Fan motor AF-200-37R AF-200-63T AF-200-110M-1 AF-200-160H-1 Running condenser for fan motor AC500 V, 3 µF AC500 V, 3.5 µF AC500 V, 4 µF Transformer TT-13 Pulse motor EDM-MD12TF-3 Pulse motor valve EDM-B40YGTF EDM-B60YGTF-1...
Refrigerant Cycle Diagram Indoor unit Liquid Gas side side Strainer Capillary tube Heat exchanger at indoor side Pulse Motor Valve (PMV) Sensor (TCJ) Sensor (TC2) Sensor (TC1) Sensor Fan motor (TA) CAUTION MMU-AP0074YH, AP0094YH, AP0124YH type air conditioners have no TC2 sensor. Explanation of functional parts in indoor unit Functional part name Functional outline...
Control Outline Indoor unit Control specifications Item Specification outline Remarks Upon power 1. Identification of outdoor unit supply reset When the power supply is reset, the outdoor unit is identified, and control is redirected according to the identification result. 2. Indoor fan speed and air flow direction control availability settings Settings such as indoor fan speed and air flow direction control availability are replaced on the basis of EEPROM data.
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Item Specification outline Remarks Fan speed 1. The fan operates in one of the four speed modes of “HIGH (HH)”, “MED (H)”, HH > H+ > H > control “LOW (L)” and “AUTO” on the basis of a command issued via the remote L+ >...
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Item Specification outline Remarks Cold air 1. In heating operation, the upper limit of the fan tap is set according to the lower of TCJ: Indoor heat discharge whichever is the higher between TC2 sensor and TCJ sensor temperatures, on exchanger sensor prevention the one hand, and TC1 sensor temperature, on the other.
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Item Specification outline Remarks Cooling oil While the outdoor unit is recovering cooling oil (refrigerant), the indoor units perform • Recovery operation normally takes place (refrigerant) the following control tasks: roughly every 2 hours. recovery control [common for operational (cooling thermo ON / thermo OFF / FAN), as well as non- •...
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Item Specification outline Remarks Filter sign 1. The indoor fan’s cumulative hours of operation are counted, and when these “FILTER ” displayed display exceed the prescribed value (150H / 2500H), a filter replacement signal is sent to (not applicable the remote controller to display a filter sign on it. to wireless type) 2.
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Item Specification outline Remarks Selection of 1. The range of operations that can be performed via an indoor unit remote controller • In the case of a wired remote controller, central control can be determined through the setting of the central controller. “CENTRAL mode 2.
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Item Specification outline Remarks Power saving 1. Push the button on the remote controller The power saving mode operation cannot be 2. The " " segment lights up on the wired remote controller display. set by the wireless 3. The requirement capacity ratio is limited to approximately 75 %. remote controller or 4.
5-3. Optional connector specifications of indoor P.C. board Function Connector No. Pin No. Specification Remarks Fan output DC12 V Factory default setting: ON when indoor unit in operation and OFF when indoor unit at rest Output CN32 * Fan can be operated on its own by pressing FAN button on remote controller (DN = 31) Start / stop input Start / stop input for HA (J01: In place / Removed =...
5-4. Test operation of indoor unit ▼ Check function for operation of indoor unit (Functions at indoor unit side) This function is provided to check the operation of the indoor unit singly without communication with the remote controller or the outdoor unit. This function can be used regardless of operation or stop of the system. However, if using this function for a long time, a trouble of the equipment may be caused.
5-5. Method to set indoor unit function DN code (When performing this task, be sure to use a wired remote controller.) <Procedure> To be performed only when system at rest Push the buttons simultaneously and hold for at least 4 seconds. The unit No.
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Function CODE No. (DN Code) table (includes all functions needed to perform applied control on site) Item Description At shipment Filter display delay timer 0000: None 0001: 150H According to type 0002: 2500H 0003: 5000H 0004: 10000H Dirty state of filter 0000: Standard 0000: Standard 0001: High degree of dirt (Half of standard time)
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Item Description At shipment High-ceiling adjustment 1-way cassette (SH) 0000: Standard (Air flow selection) Value Type AP015, AP018 AP024 0000 Standard (factory default) 3.5 m or less 3.8 m or less 0001 High-ceiling (1) 4.0 m or less 4.0 m or less 0003 High-ceiling (3) 4.2 m or less...
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Type DN code “10” Value Type Model 0000 1-way Cassette MMU-AP 0001* 4-way Cassette MMU-AP 0002 2-way Cassette MMU-AP 0003 1-way Cassette (Compact) MMU-AP 0004 Concealed Duct Standard MMD-AP 0005 Slim Duct MMD-AP SPH (SH) 0006 Concealed Duct High Static Pressure MMD-AP 0007 Ceiling...
5-6. Applied control of indoor unit Control system using remote controller interface (TCB-IFCB4E2) Wiring and setting • In the case of group control, the control system functions as long as it is connected to one of the indoor units (control P.C. board) in the group. If it is desired to access the operation and error statuses of other units, relevant signals must be brought to it from those units individually.
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▼ Ventilating fan control from remote controller [Function] • The start / stop operation can be operated from the wired remote controller when air to air heat exchanger or ventilating fan is installed in the system. • The fan can be operated even if the indoor unit is not operating. •...
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▼ Leaving-ON prevention control [Function] • This function controls the indoor units individually. It is connected with cable to the control P.C. board of the indoor unit. • In a group control, it is connected with cable to the indoor unit (Control P.C. board), and the CODE No. 2E is set to the connected indoor unit.
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Manual address setting using the remote controller Procedure when setting indoor units’ addresses first under the condition that indoor wiring has been completed and outdoor wiring has not been started (manual setting using the remote controller) ▼ Wiring example of 2 refrigerant lines Refrigerant line 1 Refrigerant line 2 Outdoor...
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<Line (system) address> Push the TEMP. buttons repeatedly to set the CODE No. to Push the TIME buttons repeatedly to set a system address. (Match the address with the address on the interface P.C. board of the header outdoor unit in the same refrigerant line.) Push button.
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Confirming the indoor unit addresses and the position of an indoor unit using the remote controller ◆ Confirming the numbers and positions of indoor units To see the indoor unit address of an indoor unit which you know the position of ▼...
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To find an indoor unit’s position from its address ▼ When checking unit numbers controlled as a group Stop (Execute it while the units are stopped.) The indoor unit numbers in a group are indicated one after another. The fan and louvers of the indicated units are activated.
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▼ To check all the indoor unit addresses using an arbitrary wired remote controller. (When communication wirings of 2 or more refrigerant lines are interconnected for central control) (Execute it while the units are stopped.) You can check indoor unit addresses and positions of the indoor units in a single refrigerant line. When an outdoor unit is selected, the indoor unit numbers of the refrigerant line of the selected unit are indicated one after another and the fan and louvers of the indicated indoor units are activated.
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◆ Changing the indoor unit address using a remote controller To change an indoor unit address using a wired remote controller. ▼ The method to change the address of an individual indoor unit (the indoor unit is paired with a wired remote controller one-to-one), or an indoor unit in a group.
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▼ To change all the indoor unit addresses using an arbitrary wired remote controller. (The method is available when the addresses have already been set automatically.) (When communication wirings of 2 or more refrigerant lines are interconnected for central control) NOTE You can change the addresses of indoor units in each refrigerant line using an arbitrary wired remote controller.
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Push the TIME buttons repeatedly to change the value of the indoor unit address in SET DATA. Change the value in SET DATA to that of a new address. Push the button to confirm the new address on SET DATA. Push the button (left side of the button) repeatedly to select another address to change.
◆ Error clearing function How to clear the error using the wired remote controller ▼ Clearing an error of the outdoor unit Clear the currently detected outdoor unit for each refrigerant line to which the indoor unit controlled by the remote controller is connected. (The indoor unit error is not cleared.) Use the service monitoring function of the remote controller.
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◆ Monitoring function of wired remote controller The following monitoring function is available if the remote controller of RBC-ATM32E is used. ▼ Content Enter the service monitoring mode using the remote controller to check the sensor temperature or operation status of the remote controller, indoor unit, and outdoor unit. Push and hold the , and for 4 seconds or longer to enter the service monitoring mode.
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◆ Target outdoor unit (SMMS, SHRM, Mini-SMMS – Series 1 – 2) CODE No. Data Format Unit Remote controller display example Indoor unit Room temperature (in control) *1 ×1 °C data Room temperature (Remote controller) ×1 °C Air Temperature (TA) ×1 °C [0024]=24 °C...
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◆ Target outdoor unit (SMMS-i – Series 4) CODE No. Data Format Unit Remote controller display example Indoor unit Room temperature (in control) ×1 °C data *2 Room temperature (Remote controller) ×1 °C Air Temperature (TA) ×1 °C Coil Temperature (TCJ) ×1 °C [0024]=24 °C...
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CODE No. Data Format Unit Remote controller display example U1 U2 U3 U4 Individual 50 60 70 80 Rotation of compressor 1 ×10 data 2 of 51 61 71 81 Rotation of compressor 2 ×10 [0642]=64.2 rps outdoor unit 52 62 72 –...
6-2. Troubleshooting method The remote controllers (main remote controller and central control remote controller) and the interface P.C. board of an outdoor unit are provided with an LCD display (remote controller) or a 7-segment display (outdoor interface P.C. board) to display operational status. Using this self-diagnosis feature, the fault site / faulty part may be identified in the event of a fault by following the method described below.
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(Error detected by main remote controller) Display of receiving unit Check code Outdoor 7-segment display Indicator light block Main Typical fault site Description of error remote Operation Timer Ready Sub-code controller Flash Signals cannot be received from indoor unit; master remote No master remote controller, controller has not been set (including two remote controller ⎯...
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List of check codes (outdoor unit) IPDU: Intelligent Power Drive Unit (Inverter P.C. board) (Errors detected by SMMS outdoor interface - typical examples) : Flashing, : Goes off :Lighting, ALT.: Flashing is alternately when there are two flashing LED SIM: Simultaneous flashing when there are two flashing LED Check code Display of receiving unit Outdoor 7-segment display...
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Check code Display of receiving unit Outdoor 7-segment display TCC-LINK Indicator light block Typical fault site Description of error central control or main remote Operation Timer Ready Sub-code Flash controller display Outdoor suction Outdoor suction temperature sensor (TS1) has – temperature sensor (TS1) been open / short-circuited.
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Check code Display of receiving unit Outdoor 7-segment display TCC-LINK Indicator light block Typical fault site Description of error central control or main remote Operation Timer Ready Sub-code Flash controller display Address setting has not been performed for one or –...
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(Errors detected by IPDU featuring in SMMS standard outdoor unit - typical examples) Check code Display of receiving unit TCC-LINK Outdoor 7-segment display Indicator light block Typical fault site Description of error central control or main remote Operation Timer Ready Flash Sub-code controller...
6-3. Troubleshooting based on information displayed on remote controller Using main remote controller (RBC-AMT32E) (1) Checking and testing When a fault occurs to an air conditioner, a check code and indoor unit No. are displayed on the display window of the remote controller. Check codes are only displayed while the air conditioner is in operation.
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Using TCC-LINK central control remote controller (TCB-SC642TLE2) (1) Checking and testing When a fault occurs to an air conditioner, a Display of Unit No. Display of check code check code and indoor unit No. are displayed on the display window of the remote controller. Check codes are only displayed while the air Alternate blinking conditioner is in operation.
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Using indoor unit indicators (receiving unit light block) (wireless type) To identify the check code, check the 7-segment display on the header unit. To check for check codes not displayed on the 7-segment display, consult the “List of Check Codes (Indoor Unit)” in “6-2. Troubleshooting method”.
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Light block Check code Cause of fault Heat exchanger temperature sensor (TCJ) error Operation Timer Ready Heat exchanger temperature sensor (TC2) error Indoor unit temperature sensor Heat exchanger temperature sensor (TC1) error errors Ambient temperature sensor (TA) error Alternate blinking Discharge temperature sensor (TF) error Discharge temperature sensor (TD1) error Operation Timer...
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Light block Check code Cause of fault Operation Timer Ready Outdoor EEPROM error Synchronized blinking Other (indications not involving check code) Light block Check code Cause of fault Operation Timer Ready – Test run in progress Synchronized blinking Operation Timer Ready Setting incompatibility –...
6-4. Check codes displayed on remote controller and SMMS outdoor unit (7-segment display on I/F board) and locations to be checked For other types of outdoor units, refer to their own service manuals. Check code Location Outdoor 7-segment display Error detection AI-NET central Description System status...
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Check code Location Outdoor 7-segment display Error detection AI-NET central Description System status Check items (locations) Main control condition(s) remote detection Check remote Sub-code controller code controller Duplicated Indoor Duplicated All stop More than one indoor unit is • Check indoor addresses. indoor address unit indoor address...
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Check code Location Outdoor 7-segment display Error detection AI-NET central Description System status Check items (locations) Main control condition(s) remote detection Check remote Sub-code controller code controller Indoor Error in Stop of Periodic communication • Check remote controller unit communication corresponding between indoor header and wiring.
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Check code Location Outdoor 7-segment display Error detection AI-NET central Description System status Check items (locations) Main control condition(s) remote detection Check remote Sub-code controller code controller SMMS (Series 1) IPDU All stop Communication is disrupted • Check wiring and connectors 01: A3-IPDU1 error communication between IPDUs (P.C.
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Check code Location Outdoor 7-segment display System Error detection AI-NET central Description Check items (locations) Main control status condition(s) remote detection Check remote Sub-code controller code controller TL sensor All stop Sensor resistance is infinity • Check connection of TL sensor error or zero (open / short connector.
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Check code Location System Error detection Outdoor 7-segment display AI-NET central Description Check items (locations) Main control status condition(s) remote detection remote – controller controller Pd sensor All stop Output voltage of Pd • Check connection of Pd error sensor is zero (sensor sensor connector.
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Check code Location Outdoor 7-segment display Error detection AI-NET central Description System status Check items (locations) Main control condition(s) remote detection Check remote Sub-code controller code controller Low oil level All stop Operating compressor <All outdoor units in protection detects continuous state of corresponding line to be low oil level for about 2 hours.
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Check code Location Outdoor 7-segment display System Error detection AI-NET central Description Check items (locations) Main control status condition(s) remote detection Check remote Sub-code controller code controller Compressor 2 All stop Compressor 2 case • Check Compressor 2 case thermo case thermo thermo was circuit.
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Check code Location Outdoor 7-segment display System Error detection AI-NET central Description Check items (locations) Main control status condition(s) remote detection Check remote Sub-code controller code controller SMMS Oil detection All stop The temperature • Check the TK1 sensor installation. •...
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Check code Location Outdoor 7-segment display System Error detection AI-NET central Description Check items (locations) Main control status condition(s) remote detection Check remote Sub-code controller code controller SMMS-i Oil level All stop No temperature • Check for disconnection of TK4 sensor. (4 series) detection change is detected...
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Check code Location Outdoor 7-segment display Error detection AI-NET central Description System status Check items (locations) Main control condition(s) remote detection Check remote Sub-code controller code controller Outdoor All stop Jumper wire provided on P.C. Check model setting of P.C. capacity not set board for servicing I/F P.C.
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Check code Location Outdoor 7-segment display Error detection AI-NET central Description System status Check items (locations) Main control condition(s) remote detection Check remote Sub-code controller code controller Detected indoor Indoor External Stop of • Signal is present at When external device is address unit interlock of...
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Check code Location Outdoor 7-segment display System Error detection AI-NET central Description Check items (locations) Main control status condition(s) remote detection Check remote Sub-code controller code controller Open phase detected, All stop • Phase sequence • Check the phase sequence of Phase sequence error error was detected outdoor power wiring.
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Check code Location Outdoor 7-segment display Error detection AI-NET central Description System status Check items (locations) Main control condition(s) remote detection Check remote Sub-code controller code controller Outdoor liquid All stop <During cooling operation> • Check full-close operation backflow When system is in cooling of outdoor PMV (1, 2, 4).
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Check code Location Outdoor 7-segment display Error detection AI-NET central Description System status Check items (locations) Main control condition(s) remote detection Check remote Sub-code controller code controller Detected 4-way valve All stop Abnormal refrigerating cycle • Check for defect in main outdoor unit reversing error data is collected during...
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Check code Location Outdoor 7-segment display Error detection AI-NET central Description System status Check items (locations) Main control condition(s) remote detection Check remote Sub-code controller code controller SMMS (Series 1) IPDU Outdoor fan All stop (Sub code: 08) • Check the fan motor. •...
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Check code Location Outdoor 7-segment display Error detection AI-NET central Description System status Check items (locations) Main control condition(s) remote detection Check remote Sub-code controller code controller SMMS-i IPDU Outdoor fan All stop (Sub code: 0 ) • Check fan motor. (Series 4) IPDU error Fan IPDU over current...
Errors detected by TCC-LINK central control device Check code Location Error detection Outdoor 7-segment display AI-NET central Description System status Check items (locations) Main condition(s) control remote detection remote Sub-code controller controller TCC-LINK TCC-LINK Continued Central control device is • Check for defect in central central control operation unable to transmit signal.
6-5. Sensor characteristics Indoor unit ▼ Temperature sensor characteristics Indoor TA sensor Temperature [°C] Resistance [k ] Resistance [k ] Temperature [°C] Indoor TC1 sensor Temperature [°C] Resistance [k ] Resistance [k ] Resistance [k ] (10 °C or below) (10 °C or above) Temperature [°C] Temperature [°C]...
P.C. Board Exchange Procedures Indoor unit 7-1. Replacement of indoor P.C. boards Part code Model type P.C. board type MMU-AP 4MH series MMU-AP 4SH series 431-6V-437 MCC-1402 MMC-AP 4H series MMD-AP 4SPH series 431-6V-438 MMD-AP 4BH series MCC-1402 MMU-AP 4YH series MMD-AP 4H series 431-6V-444 MCC-1403...
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Method 2 If it is not possible to turn on the indoor unit or read the setting data from the P.C. board to be replaced via a wired remote controller or operate the remote controller due to the failure of its power supply circuit - Replacing EEPROM (IC10) (For the location of this component and the method to replace it, see the “...
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Procedure 1: reading setting data from EEPROM (Read the setting data from EEPROM, including both the factory settings and any modifications made to them on site.) Push the buttons simultaneously and hold for at least 4 seconds. (This number corresponds to the same number shown on the Remote Controller Operation Diagram.) * In the case of group control, the unit No.
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Procedure 2: replacing P.C. board Replace the faulty P.C. board with a service P.C. board. Be sure to replicate the old jumper setting (removal), switch setting (SW501), and connector short-circuit setting (e.g. CN34) on the service P.C. board. (See the diagram at below.) From left: CN112, 111 and 110 If a short-circuiting plug had been used on the replaced If a short-circuiting plug had been used on the replaced...
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Procedure 3: writing setting data in EEPROM (The EEPROM of the service P.C. board has been set to the factory default values.) Push the buttons simultaneously and hold for at least 4 seconds. (This number corresponds to the same number shown on the Remote Controller Operation Diagram.) (Under UNIT No., ALL is displayed.) At the same time, the CODE No.
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EEPROM location diagram The EEPROM (IC10) is mounted on an IC socket. Use a pair of tweezers, etc. to remove it. When installing it, adjust its orientation as shown in the diagram below. During EEPROM removal / installation, take care not to bend IC leads. P.C.
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CODE No. list (Example) CODE No. (DN) Item Setting data Factory-set value Filter sign lighting time Depending on Type Filter pollution leve 0000: standard Central control address 0099: Not determined Heating suction temperature shift 0002: +2 °C (Floor standing type: 0) Existence of automatic COOL/HEAT mode 0001: No auto mode cooling / heating * Automatically selection by connected outdoor...
Detachments 8-1. 1-way cassette (SH) MMU-AP0154SH✽, AP0184SH✽, AP0244SH✽ Ceiling panel: RBC-US21PGE Part name Procedure Remarks Air intake REQUIREMENT grille Be sure to put on gloves when working; otherwise an injury may be caused. Knob 1. Detachment 1) Stop operation of the air conditioner, and then turn off switch of the breaker.
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Part name Procedure Remarks Electric parts 1. Detachment cover 1) Perform work of procedure 1. of 1. 2) Loosen fixing screws. (Ø4 ×8, 2 pcs) 3) Pull down the cover and shift it to the fan motor side to remove it. 2.
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Part name Procedure Remarks Ceiling panel 1. Detachment 1) Perform works of procedures 1. of 2 and 1. of 3. 2) Remove louver connector (CN33 White, 5P) connected to Remove louver connector. the control P.C. board, and then take off the lead wire from the clamp.
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Part name Procedure Remarks Electrical 1. Detachment control box 1) Perform work of procedure 1. of 2. Fixing screw 2) Take off the fixing screws. (Ø4 × 8, 4 pcs) 3) Remove the cord clamp on the ceiling surface, pull the electrical control box downward, and then hook the hooking claw at the rear side to square hole of the panel.
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Part name Procedure Remarks Control P.C. 1. Detachment board Card edge spacer 1) Perform work of procedure 1. of 5. 2) Remove connectors connected from the control P.C. board to other parts. NOTE Be sure to unlock the lock of the housing before removing the connector.
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Part name Procedure Remarks Fan motor fan 1. Detachment 1) Perform work of procedure 1. of 2. 2) Remove clamps of the lead wires which are connected to the following connectors of the control P.C. board. Hooking claw NOTE Be sure to unlock the lock of the housing before removing the connector.
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Part name Procedure Remarks Drain pan 1. Detachment 1) Perform work of procedure 1. of 4. 2) Remove the drain cap, and then drain the drain water accumulated in the drain pan. NOTE When removing the drain cap, be sure to catch drain water using bucket, etc.
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Part name Procedure Remarks Drain pump 1. Detachment 1) Perform work of procedure 1. of 8. CN68 2) Remove clamps of the lead wires connected to the following connectors of the control P.C. board. CN34 NOTE Be sure to unlock the lock of the housing before removing the connector.
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Part name Procedure Remarks PMV motor 1. Detachment Relay connector 1) Perform work of procedure 1. of 8. (In vinyl tube (Black)) Banding band 2) Remove the relay connector of PMV motor. (As the relay connectors are connected in the vinyl tube, cut off the banding band fixing the both ends of the tube and shift the tube to remove relay connector.) 3) Peel off the butyl rubber adhered to the pulse motor valve...
8-2. Compact 4-way cassette MMU-AP0074MH✽, AP0094MH✽, AP0124MH✽, AP0154MH✽, AP0184MH✽ Ceiling panel: RBC-UM11PG(W)E Preparing work: 1. Before work, be sure to stop the power supply of the air conditioner and turn off switch of the power supply breaker. (Otherwise an electric shock may be caused.) 2.
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Part name Procedure Remarks Electric parts 1. Detachment Screw Temporary hanging hook cover 1) Perform work of procedure 1-1. 2) Take off screws (Ø4 × 10, 3 pcs.) fixing the electric parts cover. 3) Remove the electric parts cover from the temporary hanging hook of the electric parts cover, and then open the cover.
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Part name Procedure Remarks Ceiling panel 1. Detachment 1) Perform works of procedure 1-1-, 2-1, and 3-1. 2) Remove the louver connector (CN33, White, 5P) connected Hanging section of tentative to the control P.C. board and then take off the lead wire from hook of ceiling panel the clamp.
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Part name Procedure Remarks Control P.C. 1. Detachment board 1) Perform works of procedure 1-1- and 2-1. 2) Remove the connectors connected from the control P.C. board to other parts. CN33: Louver motor (5P, White) CN34: Float switch (3P, Red) CN41: Terminal block of remote controller (3P, Blue) CN40:...
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Part name Procedure Remarks Electrical 1. Detachment control box 1) Perform works of procedure 1-1- and 2-1. 2) Remove connectors of the lead wire connected to the following connectors of the control P.C. board. CN33: Louver motor (5P, White) CN34: Float switch (3P, Red) CN68: Drain pump (3P, Blue)
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Part name Procedure Remarks Fan guard 1. Detachment Fan guard 1) Perform work of procedure 1-1. 2) Take off screws fixing the fan guard. (Ø4 × 10, [Screws for plastic molding] 4 pcs.) NOTE The specification of fixing screws for the fan guard differs from those of other fixing screws.
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Part name Procedure Remarks Fan motor 1. Detachment 1) Perform work of procedure 9. Fixing nut for fan motor 2) Take off screws fixed with lead holding bracket of the fan motor. (Ø4 × 10, 2 pcs.) 3) Open wiring holding part of the fan motor lead holding bracket and then take off the fan motor lead wire from the bracket.
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Part name Procedure Remarks Drain pan 1. Detachment 2 screws 1) Perform works of procedure 4-1 and 8-1. 2) Remove the drain cap and extract drain water accumulated in the drain pan. NOTE Socket of drain pan When removing the drain cap, be sure to receive drain water with a bucket, etc.
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Part name Procedure Remarks PMV (Pulse 1. Detachment Motor Valve) 1) Perform work of procedure 11-1. 2) Take off screws (Ø4 × 10, 3 pcs.) fixing the piping cover to remove the piping cover. 3) Cut off binding band that binds the PMV lead wires. Piping cover 4) Peel butyl rubber of PMV a little and remove PMV motor with a spanner wrench.
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Part name Procedure Remarks Heat 1. Detachment exchanger 1) Recover refrigerant gas. 2) Remove the refrigerant pipe at indoor unit side. 3) Perform work of procedure 11-1. 4) Take off screws (Ø4 × 10, 3 pcs.) fixing the piping cover to remove the piping cover.
8-3. Slim duct MMD-AP0074SPH✽, AP0094SPH✽, AP0124SPH✽, AP0154SPH✽, AP0184SPH✽ Part name Procedure Remarks REQUIREMENT Be sure to put on gloves at working; otherwise an injury may be caused by parts, etc. • Before replacement of the parts, be sure to stop operation of the air conditioner and turn off switch of the breaker.
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Part name Procedure Remarks E-cover 1. Detachment 1) Perform work 1. of 2. 2) Take off screws fixing E-cover, and then remove hooks of the hooking part by lifting up. (Ø4 × 10, 2 pcs) 2. Attachment 1) Hang on E-cover to hooks of the hooking part so that it does not fall down.
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Part name Procedure Remarks P.C. board 1. Detachment assembly 1) Perform works 1. of 2, 1. of 3, and 1. of 4. P.C. board assembly 2) Disconnect connectors which are connected from P.C. board assembly to other parts. NOTE Unlock the lock of the housing to disconnect the connectors. CN40: Indoor / Outdoor communication (3P: Blue) Communication terminal block: 2P...
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Part name Procedure Remarks Fan motor 1. Detachment 1) Perform works 1. of 2, 1. of 3, 1. of 6. 2) Remove lead wires which are connected to the following connectors of P.C. board assembly. NOTE Unlock locks of the housing, and then remove the connectors. CN333: Fan motor power supply (5P: White) CN334: Detection of fan motor (5P: White) Remove tie wrap which fixes lead wires.
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Part name Procedure Remarks Drain pump, Float 1. Detachment switch, Drain hose 1) Perform works in procedures 1. of 2, 1. of 3, 1. of 8. Drain hose 2) Disconnect lead wires which are connected to the following Only for MMD- connectors of P.C.
8-4. Concealed duct standard MMD-AP0074BH✽, AP0094BH✽, AP0124BH✽, AP0154BH✽, AP0184BH✽, AP0244BH✽, AP0274BH✽, AP0304BH✽, AP0364BH✽, AP0484BH✽, AP0564BH✽ Component Procedure Remarks 1. Remove the air filter. Electrical control box Electrical Screws (For fixing the electrical control box control box and cover) 2. Remove the two screws of the cover electrical control box cover.
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Component Procedure Remarks Fan motor 1. Remove the fan. Fan motor attachment board Fan motor 2. Remove the hexagon screws of the fan motor attachment board. 3. Remove the fan motor attachment board. (2 positions) Fan motor attachment board fixing screw 1.
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Component Procedure Remarks Drain pump 1. Remove the float switch and Drain pump Drain pump holder drain pan. 2. Remove the screws of the main unit and drain pump fixing board. (3 positions) 3. Remove the three screws of the drain pump and its fixing board.
8-5. Concealed duct high static pressure MMD-AP0724H✽, AP0964H✽ ▼ Replacing the fan motor Remove the electrical control cover. TC1 / TC2 / TCJ sensor leads (2 screws) PMV coil lead Remove the fan motor lead. (1) Remove the fan motor lead TA sensor connector.
8-6. Ceiling MMC-AP0154H✽, AP0184H✽, AP0244H✽, AP0274H✽, AP0364H✽, AP0484H✽ Component Procedure Remarks Intake grille REQUIREMENT Sliding direction Wear gloves when working on it. Failure to observe this precaution may cause injury due to components, etc. 1. Removing 1) Turn off the air conditioner and the breaker switch. Knob 2) Slide the air intake grille fixing knobs (two positions) toward the arrow direction, and then...
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Component Procedure Remarks Electrical control 1. Removing 1) Perform Step 1 of 1 and Step 1 of 2. 2) Remove the screws of the electrical control box. (Ø4 X 10, 2) 3) Pull down the electrical control box, and hook the back.
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Component Procedure Remarks Number of fans and attachment structure Shaft Fan case Model Attachment Bearing Attach both sides of the fan motor Coupling AP015 – AP018 directly. Fan case Use the shaft. Support one side of AP024 – AP027 the shaft with the bearing. Use the shaft.
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Component Procedure Remarks 2. Attaching Place the screw part on the Shaft right side against the lower 1) Attach the fan to the shaft. Bearing panel. Place the tightening screw on the right side of the Coupling fan against the lower panel. (See the picture on the right.) Fan case (Continued)
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Component Procedure Remarks Fan motor 1. Removing 1) Perform Step 1 of 1, Step 1 of 2, and Step 1 of 5. 2) Remove the clamp of the lead wire connected to the following connectors of the control circuit board. NOTE Unlock the housing part before removing the connector.
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Component Procedure Remarks Lower panel 1. Removing 1) Perform Step 1 of 1 and Step 1 of 7. 2) For AP024 – AP048, remove the strengthening Front: Screw end metal fittings. Back: Insert into (Ø4 X 12, 1) square hole Remove the screw on the front, and thread it through the square hole of the side.
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Component Procedure Remarks Drain pan 1. Removing Drain hose 1) Perform Step 1 of 1, Step 1 of 7, and Step 1 of 8. 2) Remove the drain cap, and then drain water from the drain pan. NOTE When removing the drain cap, put a bucket or the like for Hose band drain water.
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Component Procedure Remarks Heat exchanger 1. Removing PMV motor 1) Collect the refrigerant gas. Pipe fixing 2) Remove the refrigerant pipe from the indoor unit. 3) Perform Step 1 of 1, Step 1 of 7, Step 1 of 8 and Step 1 of 9.
8-7. Floor standing MMF-AP0154H✽, AP0184H✽, AP0244H✽, AP0274H✽, AP0364H✽, AP0484H✽, AP0564H✽ 1. Electrical component assembly 1. Stop the air conditioner and turn off the main power. 2. Pull the upper part of the intake grille toward you. Remove the two strings connecting the intake grille and main unit, and then pull up the intake grille to remove it.
2. Heat exchanger 1. Perform Step 1 and 2 of Electrical component assembly. 2. Remove the two screws fixing the upper cabinet, slide the cabinet upward by approximately 30 mm, and pull it out toward you. 3. Follow the procedure below to remove the heat exchanger assembly: AP015 –...
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3. Fan assembly 1. Perform Step 1 and 2 of Electrical component assembly. 2. Perform Step 2 of Heat exchanger. 3. Follow the procedure below to remove the fan: AP015 – AP027 1) Cut the banding band fixing the fan motor lead wires, and remove the relay connector in the electrical control box. 2) Remove the motor base fixing screws (5 positions).
8-8. Floor standing cabinet MML-AP0074H✽, AP0094H✽, AP0124H✽, AP0154H✽, AP0184H✽, AP0244H✽ 1. Removing the electrical control assembly CAUTION Wear the protective gloves when removing. Failure to observe this precaution may cause injury. 1) Stop the air conditioner and turn off the main power. 2) Remove the two intake grilles.
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2. Removing the heat exchanger 1) Follow "1. Removing the electrical control assembly" to remove the electrical control assembly. 2) Remove the connecting pipes. (Liquid and gas pipes) 3) Remove the strengthening board. (2 M4 screws) 4) Remove the upper panel. 5) Remove the vertical grille.
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3. Removing the fan assembly 1) Follow "2. Removing the heat exchanger" to remove the heat exchanger. 2) Remove the nut in the deep right corner of the fan assembly. (M6 nut: 1 position) 3) Remove the two screws in the left of the fan assembly. (M4 screw) 4) Pull out the fan assembly toward you.
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Location No. Part No. Description MML-AP0244H-E 43723020 CASE, FAN, LEFT 43126119 CASE, FAN, RIGHT 43109394 GRILL, INLET, WHITE 43155171 CAPACITOR 4312C008 MOTOR, FAN 43146707 MOTOR, PMV 43146726 BODY, PMV 43120232 FAN, MULTI BLADE 43180280 AIR FILTER 43101346 FRAME, WHITE 43101347 COVER, CONTROL PANEL, WHITE 43172101 PAN, DRAIN...
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Location No. Part No. Description MML-AP0244H-TR 43723020 CASE, FAN, LEFT 43126119 CASE, FAN, RIGHT 43109394 GRILL, INLET, WHITE 43155171 CAPACITOR 4312C008 MOTOR, FAN 43146707 MOTOR, PMV 43146726 BODY, PMV 43120232 FAN, MULTI BLADE 43180280 AIR FILTER 43101346 FRAME, WHITE 43101347 COVER, CONTROL PANEL, WHITE 43172101 PAN, DRAIN...
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WARNINGS ON REFRIGERANT LEAKAGE Check of Concentration Limit Important The room in which the air conditioner is to be installed requires a design that in the event of refrigerant gas NOTE 2 : leaking out, its concentration will not exceed a set limit. The standards for minimum room volume are as follows.