Sony MEX-R5 Service Manual
Sony MEX-R5 Service Manual

Sony MEX-R5 Service Manual

Multi disc player
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3 7 63 1515 0
SERVICE MANUAL
Ver. 1.2 2005.09
• E model and Chinese model are the multi disc player in XMM-R5WL.
US and foreign patents licensed from Dolby
Laboratories.
MPEG Layer-3 audio coding technology and
patents licensed from Fraunhofer IIS and
Thomson.
Copyrights
This product incorporates copyright protection
TE
technology that is protected by U.S. patents and
L 13942296513
other intellectual property rights. Use of this
copyright protection technology must be
authorized by Macrovision, and is intended for
home and other limited viewing uses only unless
otherwise authorized by Macrovision. Reverse
engineering or disassembly is prohibited.
Manufactured under license from Dolby
Laboratories.
"Dolby" and the double-D symbol are
trademarks of Dolby Laboratories.
"DTS" and "DTS 2.0 + Digital Out" are
trademarks of Digital Theater Systems, Inc.
www
.
Sony Corporation
9-879-716-03
e Vehicle Group
2005I05-1
Published by Sony Engineering Corporation
© 2005.09
http://www.xiaoyu163.com
AUDIO POWER SPECIFICATIONS
(US model only)
POWER OUTPUT AND TOTAL HARMONIC
DISTORTION
23.2 watts per channel minimum continuous
average power into 4 ohms, 4 channels driven
from 20 Hz to 20 kHz with no more than 5% total
harmonic distortion.
System
Laser
Signal format system
DVD/CD Player section*
Signal-to-noise ratio
Frequency response
Wow and flutter
Harmonic distortion (DVD)
Wow and flutter
* Measured from the AUDIO OUT jacks.
When you play PCM sound tracks with a 96 kHz
sampling frequency, the output signals from the
DIGITAL OUT jack are converted to 96 kHz
sampling frequency.
x
ao
u163
y
i
http://www.xiaoyu163.com
MEX-R5
2 9
8
Model Name Using Similar Mechanism
DVD Mechanism Type
Optical Pick-up Block Name
SPECIFICATIONS
Q Q
3
6 7
1 3
1 5
CEA2006 Standard
Power Output: 17 Watts RMS × 4 at
4 Ohms < 1% THD+N
SN Ratio: 82 dBA
(reference: 1 Watt into 4 Ohms)
Semiconductor laser
NTSC
(US, Canadian models)
PAL
(AEP, UK, Russian models)
PAL/NTSC switchable
(E, Chinese model)
120 dB
10 – 20,000 Hz
Below measurable limit
0.01%
Less than detected value
(±0.001 % W PEAK)
co
.
9 4
2 8
US Model
Canadian Model
AEP Model
UK Model
E Model
Chinese Model
NEW
MG-612-187
KHS-340B
0 5
8
2 9
9 4
2 8
Tuner section
FM
Tuning range
US, Canadian,
Latin American models:
87.5 – 107.9 MHz
AEP, UK, Russian,
Asian models:
87.5 – 108.0 MHz
Antenna terminal
External antenna connector
Intermediate frequency
10.7 MHz/450 kHz
Usable sensitivity
9 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
67 dB (stereo), 69 dB
(mono)
Harmonic distortion at 1 kHz
0.5 % (stereo),
0.3 % (mono)
Separation
35 dB at 1 kHz
Frequency response
30 – 15,000 Hz
AM
Tuning range
US, Canadian,
Latin American models:
530 – 1,710 kHz
(at 10 kHz step)
AEP, UK, Russian models:
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Asian model:
531 – 1,602 kHz
(at 9 kHz step)
Antenna terminal
External antenna connector
Intermediate frequency
10.7 MHz/450 kHz
AM (MW): 30 µV,
Sensitivity
LW: 40 µV
– Continued on next page –
m
MULTI DISC PLAYER
9 9
9 9

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Summary of Contents for Sony MEX-R5

  • Page 1 – Continued on next page – DIGITAL OUT jack are converted to 96 kHz sampling frequency. MULTI DISC PLAYER u163 Sony Corporation 9-879-716-03 e Vehicle Group 2005I05-1 Published by Sony Engineering Corporation © 2005.09 http://www.xiaoyu163.com...
  • Page 2 This label is located on the drive unit’s internal chassis. Note This unit cannot be connected to a digital preamplifier or an equalizer which is Sony BUS system compatible. Design and specifications are subject to change without notice. ATTENTION AU COMPOSANT AYANT RAPPORT À...
  • Page 3: Table Of Contents

    MEX-R5 3 7 63 1515 0 TABLE OF CONTENTS SERVICING NOTES ..........4 GENERAL ..............7 DISASSEMBLY 3-1. Disassembly Flow ............12 3-2. Sub Panel Complete Assy ..........12 3-3. DVD Mechanism Deck (MG-612-187) ......12 3-4. MAIN Board, DC Fan (25 × 25) (M901) ......13 3-5.
  • Page 4: Servicing Notes

    MEX-R5 Ver. 1.1 SECTION 1 SERVICING NOTES 3 7 63 1515 0 NOTES ON HANDLING THE OPTICAL PICK-UP NOTE FOR FLEXIBLE BOARD OF THE OPTICAL BLOCK OR BASE UNIT PICK-UP The laser diode in the optical pick-up block may suffer electrostatic...
  • Page 5 MEX-R5 3 7 63 1515 0 EXTENSION CABLE AND SERVICE POSITION When repairing or servicing this set, connect the jig (extension cable) as shown below. • Connect the MAIN board (CN101) and the SERVO board (CN3) with the extension cable (Part No. J-2502-094-1).
  • Page 6: Playable Discs

    MEX-R5 3 7 63 1515 0 Video CD (VCD) Region code Playable discs A Video CD can contain both audio and visual This system is used to protect software data on a disc the same size as a regular Audio copyrights.
  • Page 7: General

    MEX-R5 SECTION 2 This section is extracted from instruction manual. GENERAL 3 7 63 1515 0 Location of controls and basic operations Main unit 7 8 9 OPEN/CLOSE Z × Z SOUND SEEK SHUF ALBM PICTURE SOURCE MODE AF/TA...
  • Page 8 To move the cursor, or turn the pages. *1 When a CD/MD changer is connected. o O (RETURN) button *2 When an MD changer is connected. *3 When an optional Sony portable device is To return to the previous display, or previous connected. operation.
  • Page 9 MEX-R5 3 7 6 3 1 5 1 5 0 Cautions Vorsichtsmaßnahmen Précautions Attenzione Let op • This unit is designed for negative earth 12 V DC operation only. • Dieses Gerät ist ausschließlich für den Betrieb bei 12 V Gleichstrom •...
  • Page 10 MEX-R5 3 7 6 3 1 5 1 5 0 (AEP, UK, Russian models) (Except AEP, UK, Russian model) Note for the aerial connecting Wenn ein gesondert erhältlicher CD/MD- Per ulteriori informazioni sulle Front monitor system If your car aerial is an ISO (International Wechsler angeschlossen ist, kann der modalità...
  • Page 11 DIGITAL OUT située sur le panneau arrière. Als u het apparaat aansluit op een digitale versterker of audioapparaat • Be sure to use an optical cable (not supplied) designed for Sony car audio Collegamento digitale ( Remarques...
  • Page 12: Disassembly

    MEX-R5 SECTION 3 3 7 6 3 1 5 1 5 0 DISASSEMBLY • This set can be disassembled in the order shown below. Note: Follow the disassembly procedure in the numerical order given. 3-2. SUB PANEL COMPLETE ASSY 3-1.
  • Page 13: Main Board, Dc Fan (25 × 25) (M901)

    MEX-R5 3 7 63 1515 0 3-4. MAIN BOARD, DC FAN (25 × 25) (M901) 7 connection cord (RF) 9 three ground point screws 5 connector (PTT 2.6 × 6) (CN902) 6 screw (PTT 2.6 × 8) 4 connector...
  • Page 14: Roller Arm Assy

    MEX-R5 3 7 63 1515 0 3-6. ROLLER ARM ASSY 3 washer (1.1-2.5) 5 roller arm assy 4 gear (RA1) 2 spring (RAR) 1 spring (RAL) L 13942296513 3-7. CHASSIS (OP-DVD) COMPLETE ASSY qa chassis (OP-DVD) complete assy q; compression spring (damper)
  • Page 15: Chassis (Op-Dvd) Sub Assy

    MEX-R5 3 7 63 1515 0 3-8. CHASSIS (OP-DVD) SUB ASSY 2 chucking arm sub assy 1 tension coil spring (CHKG) 3 chassis (OP-DVD) sub assy L 13942296513 3-9. LE MOTOR ASSY (LOADING) (M3) 8 screw (M 1.7 × 2.5) q;...
  • Page 16: Servo Board

    MEX-R5 3 7 63 1515 0 3-10. SERVO BOARD 2 OP flexible board 4 screw (CN2) (P 1.7 × 2.2) 1 Remove the two solders. 4 screw (P 1.7 × 2.2) 6 SERVO board 3 motor flexible board (CN1) 1 Remove the three solders.
  • Page 17: Base Board

    MEX-R5 3 7 63 1515 0 3-12. BASE BOARD 2 flexible flat (6 core) cable (CN903) 4 BASE board 3 flexible flat (12 core) cable (CN902) L 13942296513 3-13. DISPLAY SECTION Note for assembly After installing to the front panel assy,...
  • Page 18: Bracket (Display)

    MEX-R5 3 7 63 1515 0 3-14. BRACKET (DISPLAY) 2 spring (M) 3 bracket (display) 1 spring (M) L 13942296513 3-15. SPRING (S) 5 spring (S) display (SV) assy Note for assembly 3 Take off the spring from display (SV) assy the dowel on preset assy side.
  • Page 19: Electrical Adjustments

    MEX-R5 Ver. 1.1 SECTION 4 ELECTRICAL ADJUSTMENTS 3 7 6 3 1 5 1 5 0 E, F SIGNAL OFFSET ADJUSTMENTS Adjustments Location: SERVO SECTION Connection: oscilloscope If any of the following parts was replaced, perform the “IOP Check”...
  • Page 20: Diagrams

    MEX-R5 SECTION 5 3 7 6 3 1 5 1 5 0 DIAGRAMS 5-1. BLOCK DIAGRAM – SERVO Section – OPTICAL PICK-UP BLOCK ANALOG FRONT-END DVD PROCESSOR VIDEO SELECT, KHS-340B 75 OHM DRIVER IC701 CN301 (1/3) RFIP FRONT RFAC 11...
  • Page 21: Block Diagram - Audio Section

    MEX-R5 3 7 6 3 1 5 1 5 0 5-2. BLOCK DIAGRAM – AUDIO Section – RF UNIT VIDEO AVT101 GAIN CONTROL (Page 20) IC304 VIDEO DVD-L (Page 20) IN1B OUTB 11 AUDIO_L IN2B R-CH AUDIO_R MUTING Q311...
  • Page 22: Block Diagram - Main Section

    MEX-R5 3 7 6 3 1 5 1 5 0 5-3. BLOCK DIAGRAM – MAIN Section – SONY BUS INTERFACE LCD DRIVER SYSTEM CONTROLLER (FOR SONY BUS) CN602 IC901 IC501 (2/2) IC603 BUS CONTROL IN UNISO 57 DATA IN...
  • Page 23 MEX-R5 Ver. 1.1 3 7 6 3 1 5 1 5 0 • Note for Printed Wiring Boards and Schematic Diagrams • Circuit Boards Location Note on Printed Wiring Board: Note on Schematic Diagram: • X : parts extracted from the component side.
  • Page 24: Printed Wiring Board − Servo Section (1/2)

    MEX-R5 3 7 6 3 1 5 1 5 0 • See page 23 for Circuit Boards Location. 5-4. PRINTED WIRING BOARD – SERVO Section (1/2) – : Uses unleaded solder. SERVO BOARD (SIDE A) 1 3 9 4 2 2 9 6 5 1 3...
  • Page 25: Printed Wiring Boards − Servo Section (2/2)

    MEX-R5 3 7 6 3 1 5 1 5 0 • See page 23 for Circuit Boards Location. 5-5. PRINTED WIRING BOARDS – SERVO Section (2/2) – : Uses unleaded solder. • Semiconductor Location Ref. No. Location B-10 IC10...
  • Page 26: Schematic Diagram − Servo Section (1/3)

    MEX-R5 3 7 6 3 1 5 1 5 0 • See page 40 for Waveforms. • See page 41 for IC Block Diagrams. • See page 49 for IC Pin Function Description. 5-6. SCHEMATIC DIAGRAM – SERVO Section (1/3) –...
  • Page 27: Schematic Diagram − Servo Section (2/3)

    MEX-R5 • See page 40 for Waveforms. • See page 49 for IC Pin Function Description. 5-7. SCHEMATIC DIAGRAM – SERVO Section (2/3) – 3 7 6 3 1 5 1 5 0 (2/3) C152 0.001 (Page 28) C151 0.001...
  • Page 28: Schematic Diagram − Servo Section (3/3)

    MEX-R5 3 7 6 3 1 5 1 5 0 • See page 41 for IC Block Diagrams. 5-8. SCHEMATIC DIAGRAM – SERVO Section (3/3) – (3/3) AVR1 (Page 27) (Page 27) +3.3V REGULATOR C144 100p SD-RAM XC6206P332PR C146...
  • Page 29: Schematic Diagram - Main Section (1/3)

    MEX-R5 • See page 41 for IC Block Diagrams. 5-9. SCHEMATIC DIAGRAM – MAIN Section (1/3) – 3 7 6 3 1 5 1 5 0 (1/3) J201 (ANTENNA IN) C353 R335 CN301 10 50V LFOUT FRONT LCH R320...
  • Page 30: Schematic Diagram - Main Section (2/3)

    MEX-R5 Ver. 1.1 3 7 6 3 1 5 1 5 0 5-10. SCHEMATIC DIAGRAM – MAIN Section (2/3) – • See page 40 for Waveforms. • See page 41 for IC Block Diagrams. (2/3) (US, CND, E, CH)
  • Page 31: Schematic Diagram - Main Section (3/3)

    R548 100k CN601 R614 (PAL) (CHASSIS) R546 R549 DIGITAL (E, CH) (NTSC) R609 R610 C604 0.01 RESET R607 SONY BUS INTERFACE (FOR SONY BUS) C505 R602 IC603 D604 BATT TH601 R606 BA8271F UDZS-TE17 R508 100k R511 CN602 -6.2B R510 BUS CONTROL...
  • Page 32: Printed Wiring Board − Main Section (1/2)

    MEX-R5 3 7 6 3 1 5 1 5 0 • See page 23 for Circuit Boards Location. 5-12. PRINTED WIRING BOARD – MAIN Section (1/2) – : Uses unleaded solder. • Semiconductor Location Ref. No. Location D101 MAIN BOARD...
  • Page 33: Printed Wiring Boards − Main Section (2/2)

    MEX-R5 Ver. 1.1 3 7 6 3 1 5 1 5 0 5-13. PRINTED WIRING BOARDS – MAIN Section (2/2) – • See page 23 for Circuit Boards Location. : Uses unleaded solder. (FRONT VIEW) CN602 MAIN BOARD (CONDUCTOR SIDE)
  • Page 34: Printed Wiring Board - Base Board

    MEX-R5 3 7 6 3 1 5 1 5 0 • See page 23 for Circuit Boards Location. 5-14. PRINTED WIRING BOARD – BASE Board – : Uses unleaded solder. BASE BOARD (SIDE A) LED914 LED902 S914,LED914 S902,LED902 S915...
  • Page 35: Schematic Diagram - Base Board

    MEX-R5 3 7 6 3 1 5 1 5 0 5-15. SCHEMATIC DIAGRAM – BASE Board – BASE BOARD D902 UDZSTE–1718B LED902 LED914 CN901 CL–190UB2–X–T CL–190UB2–X–T R973 CN902 R974 R948 R943 LED917 LED915 CL–190UB2–X–T CL–190UB2–X–T VOL + VOL +...
  • Page 36: Printed Wiring Board - Display Board

    MEX-R5 3 7 6 3 1 5 1 5 0 • See page 23 for Circuit Boards Location. 5-16. PRINTED WIRING BOARD – DISPLAY Board – : Uses unleaded solder. LSW901 LSW921 LSW918 R953 R920 LED932 LCD911 LED931 (LCD BACK LIGHT)
  • Page 37: Schematic Diagram - Display Board

    MEX-R5 3 7 6 3 1 5 1 5 0 5-17. SCHEMATIC DIAGRAM – DISPLAY Board – LED931 R953 LED961 NSCW505CT–A CL– 270UB2 –X–TS CN904 (CD SLOT) LSW921(2/2) R964 R961 R924 DPSL LSW918(2/2) R965 R954 R925 BASE BOARD CN902...
  • Page 38: Printed Wiring Board - Preset Board

    MEX-R5 3 7 6 3 1 5 1 5 0 • See page 23 for Circuit Boards Location. 5-18. PRINTED WIRING BOARD – PRESET Board – : Uses unleaded solder. LSW904 LSW903 MODE LSW905 LSW906 LSW907 LSW908 LSW909 LSW910...
  • Page 39: Printed Wiring Board - Sub Board

    MEX-R5 3 7 63 1515 0 • See page 23 for Circuit Boards Location. 5-20. PRINTED WIRING BOARD – SUB Board – : Uses unleaded solder. (Page 33) MAIN BOARD CN701 MAIN BOARD CN902 (Page 33) SUB BOARD (11)
  • Page 40 MEX-R5 3 7 63 1515 0 • Waveforms – SERVO Board – – MAIN Board – IC1 1 (RFIN), 2 (RFIP) IC201 4 (OSCO) IC701 wg (CYOUT), ea (VOUT) (DVD play mode) (DVD play mode (color bar)) 5 Vp-p 2.5 Vp-p...
  • Page 41 MEX-R5 3 7 63 1515 0 • IC Block Diagrams – SERVO Board – IC1 CXD5002R 47 46 44 43 39 38 37 36 V/I REF AUTOMATIC POWER SIGNAL VCC2 49 SDEN CONTROL MONITOR SERIAL CONTROL SDATA HAVC 50...
  • Page 42 MEX-R5 3 7 63 1515 0 IC2 BH6599KV-E2 32 31 29 28 26 25 STANDBY STBY SHORT DRIVER DRIVER DRIVER DRIVER BRAKE CNF4 37 CNF3 38 NF AMP LOGIC NF AMP LOGIC NF AMP LOGIC NF AMP LOGIC CNF2 39...
  • Page 43 MEX-R5 3 7 63 1515 0 IC7 EDS6416AHTA-6BTT-E VDD 1 BANK 3 BANK 2 DQ15 DQ0 2 VSSQ BANK 1 VDDQ 3 DQ14 DQ1 4 DQ13 DQ2 5 VDDQ VSSQ 6 BANK 0 DQ12 DQ3 7 DQ11 DQ4 8...
  • Page 44 MEX-R5 3 7 63 1515 0 IC10 MBM29DL32TF-70TN-E1-S001 48 A16 X-DECODER CELL MATRIX 4M BIT (BANK A) 47 BYTE 46 VSS X-DECODER 45 DQ15/A-1 CELL 44 DQ7 MATRIX 43 DQ14 12M BIT 42 DQ6 (BANK B) 41 DQ13 40 DQ5...
  • Page 45 MEX-R5 3 7 63 1515 0 IC301 TDA7416 POWER SOFT STEP FADER HPF2 MIXER ZERO CROSS SOFT STEP FADER HPF2 MIXER OUTRF SOFT STEP FADER SOFT STEP FADER OUTRR NC 34 AC2INR ACOUTR 35 AC2OUTR FILOR ACINSW 36 SWOUT...
  • Page 46 MEX-R5 3 7 63 1515 0 IC302 PCM1751DBQR 15 14 ZERO DETECT SYSTEM FUNCTION CLOCK OUTPUT AMP AND CONTROL MANAGER CONVERTER LOW-PASS FILTER INTERFACE 8 TIME OVER SAMPLING ENHANCED DIGITAL FILTER MULTI-LEVEL WITH SYSTEM DELTA-SIGMA FUNCTION CLOCK MODULATOR CONTROLLER...
  • Page 47 MEX-R5 3 7 63 1515 0 IC306 TDA8588AJ/N2/R1 PGND2/TAB 1 OUT3– 3 MUTING OUT3+ 5 OUT1– 7 PGND1 MUTING OUT1+ 9 SGND 13 IN2 15 ACGND OUT2+ 17 MUTING PGND3 OUT2– 19 OUT4+ 21 MUTING OUT4– 23 STANDBY/ PGND4...
  • Page 48 MEX-R5 3 7 63 1515 0 IC701 MM1567AJBE VCC1 VCC2 BIAS 75Ω COUT DRIVER MUTE1 CLAMP GND2 75Ω VOUT DRIVER YC MIX VSAG CLAMP GND2 75Ω YOUT DRIVER BIAS BIAS YSAG GND1 GND1 10 NC 11 GND2 CYIN 12 75Ω...
  • Page 49 MEX-R5 3 7 63 1515 0 • IC Pin Function Descripition SERVO BOARD IC1 CXD5002R (DVD ANALOG FRONT-END) Pin No. Pin Name Description 1, 2 RFIN, RFIP Differential RF signal input terminal SUMF DC filter connection terminal for differential sum amplifier...
  • Page 50 MEX-R5 3 7 63 1515 0 Pin No. Pin Name Description HAVC Reference voltage input for interface with optical pick-up 51 to 54 MD to MA Main 4D signal input from the optical pick-up 55, 56 FON, FOP Focus error signal input from the optical pick-up Not used...
  • Page 51 MEX-R5 3 7 63 1515 0 SERVO BOARD IC6 M6578FP (DVD PROCESSOR) Pin No. Pin Name Description DVDD33 Power supply terminal (+3.3V) EXPLDT RF data (logic level) input terminal SPWM1, 3, 4 PWM output for the spindle motor drive...
  • Page 52 MEX-R5 3 7 63 1515 0 Pin No. Pin Name Description PLLAVDD33 Power supply terminal (+3.3V) PLLAVDD15 Power supply terminal (+1.5V) PLLGND Ground terminal SLPF2 Loop filter connection terminal of VCO for system clock PLL System clock output terminal (36.864 MHz) System clock input terminal (36.864 MHz)
  • Page 53 MEX-R5 3 7 63 1515 0 Pin No. Pin Name Description DVDD33 Power supply terminal (+3.3V) DVSS Ground terminal Two-way data bus with the SD-RAM MD12 Two-way data bus with the SD-RAM Two-way data bus with the SD-RAM MD13...
  • Page 54 MEX-R5 3 7 63 1515 0 Pin No. Pin Name Description HDAT3 to 164 to 167 Two-way data bus with the flash memory HDAT0 Data read strobe signal output to the flash memory Control signal output for data write protector or writing speed to the flash memory...
  • Page 55 Fan motor drive signal output terminal (for high speed) 7, 8 Not used Ground terminal Ground switching signal output of SONY bus/AUX audio input BUS_AUX "L": AUX input, "H": SONY bus input MUTE_SEL Muting on/off control signal output terminal "L": output only rear monitor...
  • Page 56 Serial data input from the SONY bus interface IC UNISO Serial data output to the SONY bus interface IC UNICLK Serial data transfer clock signal output to the SONY bus interface IC BUSON SONY bus on/off control signal output terminal "L": bus on SYSRST...
  • Page 57 MEX-R5 3 7 63 1515 0 Pin No. Pin Name Description DSTSEL1, 94, 95 Setting terminal for the destination DSTSEL0 TESTIN Test mode setting terminal FANL Fan motor drive signal output terminal (for low speed) Not used Front panel remove/attach detection signal input terminal NOSE SW "L": front panel is attached...
  • Page 58: Exploded Views

    MEX-R5 Ver. 1.1 SECTION 6 EXPLODED VIEWS 3 7 63 1515 0 NOTE: • -XX and -X mean standardized parts, so they • The mechanical parts with no reference The components identified by mark 0 or dotted line with mark 0 are may have some difference from the original number in the exploded views are not supplied.
  • Page 59: Front Panel Section

    MEX-R5 Ver. 1.1 3 7 63 1515 0 6-2. FRONT PANEL SECTION not supplied (BASE board) not supplied not supplied LCD911 not supplied supplied not supplied not supplied (DISPLAY board) 61 62 not supplied not supplied L 13942296513 not supplied...
  • Page 60: Dvd Mechanism Deck Section-1 (Mg-612-187)

    MEX-R5 3 7 63 1515 0 6-3. DVD MECHANISM DECK SECTION-1 (MG-612-187) not supplied (SENSOR board) not supplied not supplied DVD mechanism deck section-2 L 13942296513 DVD mechanism deck section-3 Ref. No. Part No. Description Remark Ref. No. Part No.
  • Page 61: Dvd Mechanism Deck Section-2 (Mg-612-187)

    MEX-R5 3 7 63 1515 0 6-4. DVD MECHANISM DECK SECTION-2 (MG-612-187) not supplied (optical pick-up block (KHS-340B)) not supplied (sled motor (M2)) L 13942296513 not supplied (spindle motor (M1)) Ref. No. Part No. Description Remark Ref. No. Part No.
  • Page 62: Dvd Mechanism Deck Section-3 (Mg-612-187)

    MEX-R5 3 7 63 1515 0 6-5. DVD MECHANISM DECK SECTION-3 (MG-612-187) L 13942296513 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-259-469-01 SPRING (LE), LEAF 2-186-699-11 GEAR (RA1) 2-134-636-51 SCREW (M1.7X2.5) A-1075-789-A ARM ASSY, ROLLER...
  • Page 63: Electrical Parts List

    MEX-R5 Ver. 1.1 SECTION 7 BASE DISPLAY 3 7 63 1515 0 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • Items marked “*” are not stocked since they The components identified by mark parts list may be different from the parts are seldom required for routine service.
  • Page 64 MEX-R5 Ver. 1.1 DISPLAY MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < IC > < BUZZER > IC901 6-707-064-01 IC LC75876WH-US-E BZ801 1-544-886-11 BUZZER < LIQUID CRYSTAL DISPLAY >...
  • Page 65 MEX-R5 MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C367 1-107-823-11 CERAMIC CHIP 0.47uF C305 1-126-960-11 ELECT C368 1-107-823-11 CERAMIC CHIP 0.47uF C310 1-162-927-11 CERAMIC CHIP 100PF C369 1-107-823-11 CERAMIC CHIP 0.47uF...
  • Page 66 MEX-R5 Ver. 1.1 MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D604 8-719-069-56 DIODE UDZSTE-176.2B C706 1-135-366-11 ELECT CHIP 100uF D605 8-719-058-24 DIODE RB501V-40TE-17 C707 1-137-893-11 ELECT CHIP 22uF...
  • Page 67 MEX-R5 MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark * IC102 6-704-337-01 IC BD7931F < RESISTOR/FERRITE BEAD > IC103 6-705-025-01 IC PQ20WZ1UJ00H IC201 6-703-809-01 IC SAA6588T/V2-518 (AEP, UK, RU)
  • Page 68 MEX-R5 Ver. 1.1 MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R330 1-218-718-11 METAL CHIP 0.5% 1/10W R331 1-216-833-11 METAL CHIP 1/10W R530 1-218-716-11 METAL CHIP 0.5% 1/10W R332 1-218-716-11 METAL CHIP 0.5%...
  • Page 69 MEX-R5 MAIN PRESET SERVO 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R613 1-216-809-11 METAL CHIP 1/10W < COMPOSITION CIRCUIT BLOCK > R614 1-216-864-11 SHORT CHIP R615 1-216-864-11 SHORT CHIP...
  • Page 70 MEX-R5 SERVO 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-125-777-11 CERAMIC CHIP 0.1uF 1-119-923-11 CERAMIC CHIP 0.047uF 1-137-987-11 CERAMIC CHIP 0.068uF 1-137-987-11 CERAMIC CHIP 0.068uF 1-125-777-11 CERAMIC CHIP 0.1uF 1-125-777-11 CERAMIC CHIP 0.1uF...
  • Page 71 MEX-R5 Ver. 1.1 SERVO 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C126 1-165-908-11 CERAMIC CHIP C127 1-100-661-11 TANTALUM CHIP 100uF FB16 1-469-084-21 INDUCTOR, FERRITE BEAD (1005) C128 1-165-897-11 TANTALUM CHIP 22uF...
  • Page 72 MEX-R5 SERVO 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-218-965-11 RES-CHIP 1/16W 1-218-949-11 RES-CHIP 1/16W 1-218-965-11 RES-CHIP 1/16W 1-218-973-11 RES-CHIP 1/16W 1-218-977-11 RES-CHIP 100K 1/16W 1-218-966-11 RES-CHIP 1/16W 1-218-971-11 RES-CHIP...
  • Page 73 MEX-R5 Ver. 1.1 SERVO SPEAKER SENSOR 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-242-963-21 RES, NETWORK 33 (1005X4) JR106 1-216-295-00 SHORT CHIP RB10 1-242-963-21 RES, NETWORK 33 (1005X4) JR107...
  • Page 74 MEX-R5 Ver. 1.1 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark PARTS FOR INSTALLATION AND CONNECTIONS ************************************** X-3382-647-1 FRAME ASSY, FITTING 1-465-459-21 ADAPTER, ANTENNA (AEP, UK, RU) 1-792-194-51 CORD (WITH CONNECTOR) (POWER)
  • Page 75 MEX-R5 3 7 63 1515 0 US Model Canadian Model SERVICE MANUAL AEP Model UK Model E Model Ver. 1.2 2005.09 Chinese Model SUPPLEMENT-1 File this supplement with the service manual. Subject: Modification of MAIN Board and SPEAKER Board (Suffix-12)
  • Page 76 MEX-R5 3 7 63 1515 0 NEW/FORMER TYPE DISCRIMINATION – MAIN BOARD (Component Side) – Part Number: 1-867-990-11 (Former Type) 1-867-990-12 (Ner Type) L 13942296513 – SPEAKER BOARD (Side A) – Part Number: 1-867-991-11 (Former Type) 1-867-991-12 (Ner Type) u163 http://www.xiaoyu163.com...
  • Page 77 MEX-R5 3 7 6 3 1 5 1 5 0 DIAGRAMS • Note for Printed Wiring Boards and Schematic Diagrams Note on Printed Wiring Board: Note on Schematic Diagram: • X : parts extracted from the component side. • All capacitors are in µF unless otherwise noted. (p: pF) •...
  • Page 78 MEX-R5 2-1. PRINTED WIRING BOARD – MAIN Section (1/2) – :Uses unleaded solder. 3 7 6 3 1 5 1 5 0 • Semiconductor Location Ref. No. Location D101 MAIN BOARD (COMPONENT SIDE) D102 D103 D201 G-13 D301 H-10...
  • Page 79 MEX-R5 2-2. PRINTED WIRING BOARDS – MAIN Section (2/2) – :Uses unleaded solder. 3 7 6 3 1 5 1 5 0 (FRONT VIEW) CN602 MAIN BOARD (CONDUCTOR SIDE) BUS CONTROL F801 CNJ601 REMOTE IN SPEAKER BOARD J201 (SIDE A)
  • Page 80 MEX-R5 3 7 6 3 1 5 1 5 0 2-3. SCHEMATIC DIAGRAM – MAIN Section (1/3) – (1/3) J201 (ANTENNA IN) C353 R335 CN301 10 50V LFOUT FRONT LCH R320 C358 100p FRONT LGND VIDEO OUT: GAIN CONTROL...
  • Page 81 MEX-R5 3 7 6 3 1 5 1 5 0 2-4. SCHEMATIC DIAGRAM – MAIN Section (2/3) – (2/3) (US,CND,E,CH) CN801 FRONT LCH+ FRONT LCH- REAR LCH+ REAR LCH- REAR RCH+ REAR RCH- FRONT RCH+ FRONT RCH- AMP-R AMP REM MAX0.3A...
  • Page 82 R548 (PAL) 100k CN601 R614 (CHASSIS) R546 R549 DIGITALOUT (E,CH) (NTSC) R609 R610 C604 0.01 RESET R607 SONY BUS INTERFACE (FOR SONY BUS) C505 R602 IC603 D604 BATT TH601 R606 BA8271F UDZS-TE17 R508 100k R511 CN602 -6.2B R510 BUS CONTROL...
  • Page 83 MEX-R5 MAIN 3 7 63 1515 0 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • Items marked “*” are not stocked since they When indicating parts by reference parts list may be different from the parts are seldom required for routine service.
  • Page 84 MEX-R5 MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C328 1-124-721-85 ELECT 10uF C502 1-162-927-11 CERAMIC CHIP 100PF C329 1-126-394-11 ELECT CHIP 10uF C503 1-162-927-11 CERAMIC CHIP 100PF C330...
  • Page 85 MEX-R5 MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C901 1-162-970-11 CERAMIC CHIP 0.01uF C902 1-164-156-11 CERAMIC CHIP 0.1uF < FERRITE BEAD/JUMPER RESISTOR > C903 1-126-964-11 ELECT 10uF FB101 1-469-179-21 INDUCTOR, FERRITE BEAD <...
  • Page 86 MEX-R5 MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark L501 1-414-185-51 INDUCTOR 22uH R205 1-216-864-11 SHORT CHIP L801 1-456-617-11 COIL, CHOKE R206 1-500-284-21 INDUCTOR, FERRITE BEAD R207 1-500-284-21 INDUCTOR, FERRITE BEAD <...
  • Page 87 MEX-R5 MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R359 1-216-837-11 METAL CHIP 1/10W R549 1-216-864-11 SHORT CHIP 0 (NTSC) R364 1-216-296-11 SHORT CHIP R550 1-216-841-11 METAL CHIP 1/10W...
  • Page 88 MEX-R5 MAIN SPEAKER 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R906 1-216-295-00 SHORT CHIP R907 1-216-295-00 SHORT CHIP R908 1-216-845-11 METAL CHIP 100K 1/10W R909 1-216-845-11 METAL CHIP 100K...
  • Page 89 MEX-R5 3 7 63 1515 0 MEMO L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 90 MEX-R5 3 7 63 1515 0 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page.

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