Carrier 38CKC Installation And Start-Up Instructions Manual
Carrier 38CKC Installation And Start-Up Instructions Manual

Carrier 38CKC Installation And Start-Up Instructions Manual

Carrier 10 seer split system air conditioner
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Installation and Start-Up Instructions
NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions thor-
oughly and follow all warnings or cautions included in literature
and attached to the unit. Consult local building codes and National
Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage.
Before installing, modifying, or servicing system, main elec-
trical disconnect switch must be in the OFF position. There
may be more than 1 disconnect switch. Lock out and tag
switch with a suitable warning label. Electrical shock can
cause personal injury or death.
INSTALLATION RECOMMENDATIONS
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where unit
operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate to
capacity of unit.
3. Run refrigerant tubes as directly as possible by avoiding
unnecessary turns and bends.
4. Leave some slack between structure and unit to absorb
vibration.
5. When passing refrigerant tubes through the wall, seal opening
with RTV or other pliable silicon-based caulk. (See Fig. 2.)
6. Avoid direct tubing contact with water pipes, duct work, floor
joists, wall studs, floors, and walls.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 563-849
Tab 3a 2a
.
7. Do not suspend refrigerant tubing from joists and studs with a
8. Ensure that tubing insulation is pliable and completely sur-
9. When necessary, use hanger straps which are 1 in. wide and
10. Isolate hanger straps from insulation by using metal sleeves
When outdoor unit is connected to factory-approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
indoor unit of the same size when connected by 15 ft of
field-supplied or factory accessory tubing. For proper unit opera-
tion, check refrigerant charge using charging information located
on control box cover and/or in the Check Charge section of this
instruction.
IMPORTANT: Maximum liquid-line size is 3/8-in. OD for all
residential applications including long line.
IMPORTANT: Always install a liquid-line filter drier. Refer to
Product Data Digest for appropriate part number. Obtain filter
driers from your distributor or branch.
Step 1—Check Equipment and Job Site
UNPACK UNIT
Move to final location. Remove carton taking care not to damage
unit.
Printed in U.S.A.
Form 38CKC-1SI
38CKC, 38CKQ, 38CKW
10 SEER Split System

Air Conditioner

Fig. 1—Models 38CKC, 38CKQ, and 38CKW
rigid wire or strap which comes in direct contact with tubing.
(See Fig. 2.)
rounds vapor tube.
conform to shape of tubing insulation. (See Fig. 2.)
bent to conform to shape of insulation.
INSTALLATION
Pg 1
9-97
A97005
Replaces: 38BRC-1SI/38BRW-1SI

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Summary of Contents for Carrier 38CKC

  • Page 1: Air Conditioner

    Recognize safety information. This is the safety-alert symbol A97005 When you see this symbol on the unit and in instructions or Fig. 1—Models 38CKC, 38CKQ, and 38CKW manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, and CAU- 7.
  • Page 2: Inspect Equipment

    NOTE: Avoid contact between tubing and structure OUTDOOR WALL INDOOR WALL CAULK LIQUID TUBE VAPOR TUBE INSULATION THROUGH THE WALL JOIST HANGER STRAP (AROUND VAPOR ″D. (9.53) TIEDOWN ⁄ INSULATION TUBE ONLY) KNOCKOUTS (2) PLACES VAPOR TUBE A94199 Dimensions (In.) MINIMUM 1″...
  • Page 3: Refrigerant Tubing

    • Use a brazing shield. unit. • Wrap service valves with wet cloth or use a heat sink SWEAT CONNECTION (38CKC AND 38CKW) material. → Outdoor units may be connected to indoor section using accessory...
  • Page 4 LOCK NUT VALVE FITTING FERRULE TUBING LOCK NUT MARK ON LOCK NUT AND TUBE A92120 A92122 Fig. 4—Mechanical Fitting Assembly (38CKQ) Fig. 6—Proper Marking of Valve Assembly (38CKQ) 6. Remove damaged part of tubing using tubing cutter. Repeat installation procedure previously outlined using new ferrule. If undersized, damaged, or elliptically shaped tubing is used 7.
  • Page 5: Connect Control Wiring

    CONNECT GROUND AND POWER WIRES Connect ground wire to ground connection in control box for → • 3-phase scroll compressors are rotation sensitive. safety. Connect power wiring to contactor as shown in Fig. 7. • Excessive noise or equalized pressures indicates reverse rotation.
  • Page 6: Care And Maintenance

    → COOLING ONLY PROCEDURE Units with Indoor Pistons Units with Cooling Mode TXV Units installed with indoor pistons require charging with the superheat method. Units installed with cooling mode TXV require charging with the The following procedure is valid when indoor airflow is within ± subcooling method.
  • Page 7 Table 4—Superheat Charging OUTDOOR EVAPORATOR ENTERING AIR TEMPERATURE (°F WB) TEMP (°F) — — — — — — — — — — — — — — — — — — — — — — — — — — — — —...
  • Page 8 CARRIER FA, FB, FC, NON-PROGRAMMABLE FD, FF THERMOSTAT CARRIER FAN COIL CONDITIONER MODEL AC NON-PROGRAMMABLE SINGLE-STAGE THERMOSTAT FURNACE CONDITIONER MODEL AC 24 VAC HOT 24 VAC HOT 24 VAC COM 24 VAC COM NOTE 2 HEAT STAGE 1 W/W1 W/W1...
  • Page 9 Y/Y2 A97365 NOTES: 1. CARRIER THERMOSTAT WIRING DIAGRAMS ARE ONLY ACCURATE FOR MODEL NUMBERS BEGINNING WITH TSTAT _ _ _ _ _ _ _. 2. WIRING MUST CONFORM TO NEC OR LOCAL CODES. 3. SOME UNITS ARE EQUIPPED WITH PRESSURE SWITCH(ES), TEMPERATURE SWITCH, OR 5-MINUTE COMPRESSOR CYCLE PROTECTION.
  • Page 12: Service Training

    [ ] Classroom Service Training A94328 Copyright 1997 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 38ckc1si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

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