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Carrier 38CKE Installation Instructions Manual

Split system with puron refrigerant 1-1/2 to 5 tons 50 hz

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38CKE --- 50 Hz
Split System Air Conditioner
with Puron Refrigerant
1---1/2 to 5 Tons
IP24
(048 & 060 sizes only)

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory- -authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes and
current editions of the National Electrical Code ( NEC ) NFPA 70.
In Canada, refer to current editions of the Canadian electrical code
CSA 22.1.
Recognize safety information. This is the safety- -alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury. Understand
these signal words; DANGER, WARNING, and CAUTION. These
words are used with the safety- -alert symbol. DANGER identifies
the most serious hazards which will result in severe personal injury
or death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify unsafe
practices which would result in minor personal injury or product
and property damage. NOTE is used to highlight suggestions
which will result in enhanced installation, reliability, or operation.
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position.
There may be more than 1 disconnect switch. Lock out and
tag switch with a suitable warning label.
WARNING
!
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could result in personal injury
or equipment damage.
R- -410A refrigerant systems operate at higher pressures than
standard R- -22 systems. Do not use R- -22 service equipment
or components on R- -410A refrigerant equipment.
Installation Instructions
INSTALLATION RECOMMENDATIONS
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, and so forth,
where unit operation sound may disturb customer.
2. Insure that vapor- - and liquid- -tube diameters are appropriate
to capacity of unit.
3. Run refrigerant tubes as directly as possible by avoiding un-
necessary turns and bends.
4. Leave some slack between structure and unit to absorb vi-
bration.
5. When passing refrigerant tubes through the wall, seal open-
ing with RTV or other pliable silicon- -based caulk. (See Fig.
1.)
6. Avoid direct tubing contact with water pipes, duct work,
floor joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with
a rigid wire or strap that comes in direct contact with tubing.
(See Fig. 1.)
8. Ensure that tubing insulation is pliable and completely sur-
rounds vapor tube.
9. When necessary, use hanger straps which are 1 in. wide and
conform to shape of tubing insulation. (See Fig. 1.)
10. Isolate hanger straps from insulation by using metal sleeves
bent to conform to shape of insulation.
OUTDOOR WALL
CAULK
INSULATION
THROUGH THE WALL
HANGER STRAP
(AROUND SUCTION
TUBE ONLY)
1" MIN
SUSPENSION
Fig. 1 --- Connecting Tubing Installation
GENERAL
INSPECT NEW UNIT
File claim with shipping company prior to installation if shipment
is damaged or incomplete. Locate unit rating plate on unit service
panel. It contains information needed to properly install unit.
Check rating plate to be sure unit matches job specifications.
INDOOR WALL
LIQUID TUBE
SUCTION TUBE
JOIST
INSULATION
SUCTION TUBE
LIQUID TUBE
A07588

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Summary of Contents for Carrier 38CKE

  • Page 1: Safety Considerations

    38CKE --- 50 Hz Split System Air Conditioner with Puron Refrigerant 1---1/2 to 5 Tons Installation Instructions IP24 (048 & 060 sizes only) SAFETY CONSIDERATIONS INSTALLATION RECOMMENDATIONS NOTE: In some cases noise in the living area has been traced to Improper installation, adjustment, alteration, service, maintenance, gas pulsations from improper installation of equipment.
  • Page 2: Clearance Requirements

    -down bolts should be used and fastened through knockouts provided in unit base pan. Refer to unit mounting pattern in Fig. 2 When combined with a Carrier indoor product, a hard shutoff, to determine base pan size and knockout hole location.
  • Page 3: Make Electrical Connections

    MAKE REFRIGERANT TUBING CONNECTIONS Be sure field wiring complies with local and national fire, safety, and electrical codes, and voltage to system is within limits shown Outdoor units may be connected to indoor section using accessory on unit rating plate. Contact local power company for correction of tubing package or field supplied refrigerant- -grade tubing of correct improper voltage.
  • Page 4: Check Charge

    4. Set room thermostat at desired temperature. Be sure set point is below indoor ambient temperature. 5. Set room thermostat to COOL and fan control to ON or AUTO mode. Operate unit for 15 minutes. Check system- - refrigerant charge. (See Check Charge.) WARNING PERSONAL INJURY and ENVIRONMENTAL HAZARD...
  • Page 5 7. Refer to Table 4. Find superheat temperature located in item NOTE: If line length is beyond 80 ft (24.38 m) or greater than 20 6 and suction pressure. At this intersection, note suction line ft (6.10 m) vertical separation, See Long Line Guideline for temperature.
  • Page 6: Care And Maintenance

    S All indoor coils must be installed with a hard- -shutoff R- -410A refrigerant TXV metering device. Catalog No: 38CKE ---1SI Copyright 2009 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Printed in Mexico Edition Date: 06/09 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.