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Toyota 2001-2004 Corolla Manual page 50

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SST
Disconnect
Hook
Pin
Plunger
Push
Seal Packing
2004 COROLLA (RM1037U)
ENGINE MECHANICAL
66.
(a)
A11858
67.
(a)
(b)
A62837
(c)
Turn
A62180
(d)
HINT:
If the plunger does not spring out, press the slipper into the
chain tensioner with a screwdriver so that the hook is released
from the knock pin and the plunger springs out.
Turn
A62181
68.
(a)
(b)
NOTICE:
S
S
A62182
S
CYLINDER HEAD GASKET
INSTALL V–RIBBED BELT TENSIONER ASSY
Install the V–ribbed belt tensioner with the nut and bolt.
Torque:
Nut 29 N⋅m (296 kgf⋅cm, 21 ft⋅lbf)
Bolt 69 N⋅m (704 kgf⋅cm, 51 ft⋅lbf)
INSTALL CRANKSHAFT PULLEY
Align the pulley set key with the key groove of the pulley,
and slide on the pulley.
Using SST, install the crankshaft pulley bolt.
SST
09960–10010 (09962–01000, 09963–01000)
Torque: 138 N⋅m (1,407 kgf⋅cm, 102 ft⋅lbf)
Turn the crankshaft counter clockwise, and disconnect
the plunger knock pin form the hook.
Turn the crankshaft clockwise, and check that the slipper
is pushed by the plunger.
INSTALL CYLINDER HEAD COVER SUB–ASSY
Remove any old pacing (FIPG) material.
Apply seal packing to 2 locations as shown in the illustra-
tion.
Seal packing: Part No. 08826–00080 or equivalent
Remove any oil from the contact surface.
Install the cylinder head cover within 3 minutes after
applying seal packing.
Do not put into engine oil 2 hours after installing.
14–125

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