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Toyota 2001-2004 Corolla Manual page 12

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14–102
Retard
Side Path
Retard
Side Path
Decompress
Fringe Bolt
Straight Pin
Straight Pin
Key Groove
2004 COROLLA (RM1037U)
ENGINE MECHANICAL
(d)
Advanced
Side Path
CAUTION:
Cover the pathes with shop rag to avoid oil splashing.
A62191
(e)
Advanced
Side Path
HINT:
The lock pin is released, and camshaft timing gear revolves in
the advance direction.
(f)
Hold Pressure
A62192
CAUTION:
Camshaft timing gear assembly occasionally shifts to the
retard side abruptly, if the air compression of the advanced
side path is released before retard side paths. It often
causes the breakage of the lock pin.
(g)
NOTICE:
S
S
A62193
15.
(a)
(b)
CAUTION:
Be sure not to turn the camshaft timing gear to the retard
A62194
angle side (to the right angle).
(c)
(d)
CAMSHAFT
Put air pressure into two broken paths (the advance side
path and the retard side path) with about 150 kPa {1.5
kgf⋅cm}.
Confirm if the camshaft timing gear assembly revolves in
the timing advance direction when weakening the air
pressure of the timing retard path.
When the camshaft timing gear comes to the most ad-
vanced position, take out the air pressure of the timing re-
tard side path, and then, takeout that of timing advance
side path.
Remove the fringe bolt of camshaft timing gear assembly.
Be sure not to remove the other 4 bolts.
In case of reusing the camshaft timing gear, release
the strait pin locking first, and then install the gear.
INSTALL CAMSHAFT TIMING GEAR ASSY
Put the camshaft timing gear assembly and the camshaft
together with the straight pin off the key groove.
Turn the camshaft timing gear assembly to the left direc-
tion (as shown in the illustration) with pushing it lightly
against the camshaft. Push further at the position where
the pin gets into the groove.
Check that there is no clearance between the gear's
fringe and the camshaft.
Tighten the fringe bolt with the camshaft timing gear fixed.
Torque: 54 N⋅m (551 kgf⋅cm 40 ft⋅lbf)

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