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GreenMech CS 100 Operator's Manual

Compact 4-inch
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CS 100
COMPACT 4-INCH
CHIPPER
Operator's Manual

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Summary of Contents for GreenMech CS 100

  • Page 1 CS 100 COMPACT 4-INCH CHIPPER Operator’s Manual...

  • Page 2: Table Of Contents

    Routine Maintenance schedule and lubrication points Engine Oil Fuel level Air cleaner Drive belts Infeed Chute Flaps Cutting unit Steam cleaning Wheels and Tyres 6.10 Bearings and pivots 6.11 Mountings 6.12 Battery 6.13 gearbox 6.14 Fault finding - 1 - 05/10 ©GreenMech...
  • Page 3 GM C/S100 CONTENTS 7. Storage Storage Removal from storage 8. Disposal 9. Appendix Certificate of Conformity Risk Assessment Noise Assessment Parts List Transcript of HSE leaflet 604 - 2 - 05/10 ©GreenMech...

  • Page 4: Introduction And Purpose

    This manual explains the proper operation of your machine. Read these instructions thoroughly before operating and maintaining the machine. Failure to do so could result in personal injury or equipment damage. Consult your GreenMech supplier if you do not understand the instructions in this manual.

  • Page 5: Specifications

    18hp with electric start Fuel Petrol 95 octane (unleaded) Fuel Consumption (continuous) 2 8 lt/hour Length (Transport) 1725mm Length (Work) 2183mm Width 760mm Height (Transport) 1245mm Height (Work) 1468mm Feed Height 840mm Weight (Empty) 195Kg / 197Kg 05/10 ©GreenMech...
  • Page 6 6 spline 1.3/8” P T O drive from tractor Support Linkage 3 point linkage Cat. 1 or Cat 2 Length (Transport) 1725mm Length (Work) 2183mm Width 760mm Height (Transport) 1245mm Height (Work) 1468mm Feed Height 840mm Weight (Empty) 195Kg 05/10 ©GreenMech...

  • Page 7: Ensure

    Drawbar and hitch or three point linkage (a) Ring type hitch (b) tractor three point linkage. CAUTION! Ensure that the towing vehicle or tractor is correctly suited to the machine weight and (a) drawbar (nose) loading. If necessary check with national vehicle legislation. 05/10 ©GreenMech...

  • Page 8: Never:

    3.3.9 Remove key before doing any stopped. maintenance. 3.2.2 Operate the machine without protective clothing (Eye protection, Earmuffs, and Gloves), or high visibility clothing when working on roadside. 3.2.3 Operate with loose articles of clothing, including loose cuffs on gloves. 05/10 ©GreenMech...

  • Page 9: Safety Controls And Switches

    The drive guard has to be removed first to access the cutter or Fig 3.4.3 Infeed chute height dismantle the chutes Infeed chute height 600mm min. (24") 05/10 ©GreenMech...

  • Page 10: Symbols

    4. Check infeed 6. Check all 5. Check cutter is chute is clear of guards and flaps clear of debris debris are in place 7. Lock 9. Increase from 8 Start Engine discharge chute Idle to Run 05/10 ©GreenMech...
  • Page 11 NOT in centre. Action: Keepaway from fast discharge chute Transport Lock Lock this component before moving machine Sound level Rotor Stop and Reset Levers Ear defenders must be worn Grease point Maintenance Information 40 hours / weekly 05/10 ©GreenMech...

  • Page 12: Machine Preparation

    4.1.10b Ensure that the machine is secure and stable on tractor linkage. 4.1.11b Ensure that p.t.o.shaft guard is secure and restrained from rotation. 05/10 ©GreenMech...

  • Page 13: Discharge Chute

    4.4.5 Check that 150mm minimum overlap of sections is achieved between marks. 4.4.6 Saw off the surplus guard and shaft at each mark and remove cuttings and burrs. 4.4.7 Grease the shaft, reassemble to machine, and test before use. 05/10 ©GreenMech...

  • Page 14: Operation

    5.2.2b Start tractor and engage pto according to tractor instructions. 5.2.3b If rotor not turning, using reset lever (Fig 5.2b), carefully unlatch clutch stop lever to start drive. 5.2.4b Increase tractor speed to obtain 540 rev/min at pto shaft. 05/10 ©GreenMech...

  • Page 15: Stopping Machine

    5.5.2 Shake the machine and remove surplus material from infeed chute and machine surfaces. 5.5.3 Lift up infeed chute to transport position and secure with hand nuts (fig 5.5) ensuring spacers pass through holes at ends of slots. 05/10 ©GreenMech...

  • Page 16: Maintenance

    Change gearbox oil (tractor mounted only) 6.13 ENGINE MAINTENANCE REFER TO ENGINE MANUAL Tyre Pressure 1.4 bar (20 lb/in Recommended lubricants Specification Grease Complex grease EP2 (high temperature) Engine SAE 15W-40 APICD Gearbox (tractor mounted) SAE 90 Capacity .5 litres 05/10 ©GreenMech...
  • Page 17 1 nipple 6.1.3 Wheel spindles Remove wheel - smear with grease 6.1.4 p.t.o. shaft - both ends 2 nipples 6.1.5 Gearbox Check oil level and top-up as required Note. Do not overgrease bearings as damage to seals may occur. 05/10 ©GreenMech...
  • Page 18 6.5.6 Fit new belts, ensuring they lie snugly in the pulley grooves. 6.5.7 Tension belts, tighten pulley bolts and replace guard securely. Note: Re-tension new belts after 5 Clutch Latch working hours (engine driven only). Pulley hub 05/10 ©GreenMech...

  • Page 19: Infeed Chute Flaps

    6.7.11 Check clearance to anvil is 0.5mm. Bearing Note: If blades have been reground the anvil will need readjusting to 0.5mm. 6.7.12 Reassemble cassette and refit to machine by reversing procedure above. 6.7.13 Refit belts as 6.5 above. 6.7.14 Replace and secure drive guard. 05/10 ©GreenMech...

  • Page 20: Steam Cleaning

    6.10 Bearings and Pivots weekly See paragraph 6.1 for routine lubrication. 250 hours 6.10.1 Check rotating components for excessive movement and noise in operation. 6.10.2 Replace as required. 6.11 Mountings 250 hours 6.11.1 Check that all mounting bolts are tight. 05/10 ©GreenMech...
  • Page 21 Engine not at correct speed Engine throttle Check operation Cutter not rotating Blockage Clear Drive belt tension Re-tension or replace Discharge does not flow Discharge chute Check for blockage Cutter unit Check for blockage Unusual noise(s) Bearings Check and replace 05/10 ©GreenMech...
  • Page 22 (Fig 4.1). 4.2 Rest the machine on folded infeed chute and engage front stand into drawbar position (Fig 4.2). Fig 4.1 Trailer Cradle Fig 4.2 Stand/drawbar Stand/Drawbar Light bar Cradle 05/11 ©GreenMech...

  • Page 23: Wheels And Tyres

    Fig 5.2 Locking pins Tilt Jack Drawbar pin Bracket Tilt Pin Locking Fig 5.3 Light bar Latch Light bar 6 Maintenance 6.1 Lubricate pivots and check wheels and tyres regularly 7 Storage and disposal 7.1 Follow advice in main instruction manual. 05/11 ©GreenMech...
  • Page 24 7.1.5 If machine is to be stored for more than 3 months, place on axle stands to remove weight from wheels. Removal from Storage 7.2.1 Check tyre pressures Refer to 6.9 7.2.2 Carry out machine preparation as necessary Refer to Section 4 05/10 ©GreenMech...

  • Page 25: Gearbox

    GM C/S100 8. DISPOSAL When the machine is finally scrapped, the following items should be disposed of only at authorised waste disposal facilities. Engine or gearbox oil. Tyres. Rubber components If in doubt, consult the Local Authority environmental department. 05/10 ©GreenMech...

  • Page 26: Risk Assessment

     Safety Boots with good grip and ankle Safety Guides and Checklist as Transcribed from and Advised by support (complying with EN345-1) Arborculture & Forestry Advisory Group  Non-Snag Outer Clothing appropriate to and Issued as Leaflet 604 by HSE, issued 04/03 prevailing weather conditions.
  • Page 27  The PTO shaft is fitted with a suitable can affect colleagues or members of the public. guard complying with EN1152, that encloses the shaft along its full length 17. Position the chipper so that operators do from tractor to machine. not have to stand on embankments/slopes ...
  • Page 28 Maintenance 25. Use a push stick at least 1.5 metre long, for both short produce and for the last 36. Ensure the machine is carried out in piece of produce to be chipped. accordance with the manufacture’s handbook. 26. Do not put any part of your body (including hands or feet), into the infeed 37.
  • Page 29 48. Ensure that the load is secure and that people are in a safe position before moving off. For further leaflets and reading see HSE web site: www.hse.gov.uk Further HSE Reading Mechanical roadside processing AFAG605 Emergency planning AFAG802 Training and certification AFAG805 First aid at work: Your questions answered INDG214...
  • Page 30 MACHINED PARTS +/- 0.025mm DRAWN SDS 28.05.09 EDGES ANGULAR: 0.25 CHK'D FABRICATED PARTS +/-1.0mm PERMITTED WOOD DIAMETER: 130mm APPV'D TITLE: GreenMech Ltd MATERIAL: CS100 PETROL CONSUMPTION (WITH CONTINUOUS CHIPPING): 2.8 L/HOUR The Mill Industrial Park Kings Coughton Alcester CS100 WEIGHT: DWG NO.
  • Page 31 LINEAR: 0.025MM MACHINED PARTS +/- 0.025mm DRAWN SDS 28.05.09 EDGES ANGULAR: 0.25 CHK'D FABRICATED PARTS +/-1.0mm APPV'D TITLE: GreenMech Ltd MATERIAL: CS100 The Mill Industrial Park Kings Coughton Alcester CS100 WEIGHT: DWG NO. Warks B49 5QG Tel 01789 400044 DRN APPD DATE...
  • Page 32 LINEAR: 0.025MM MACHINED PARTS +/- 0.025mm DRAWN SDS 28.05.09 EDGES ANGULAR: 0.25 CHK'D FABRICATED PARTS +/-1.0mm APPV'D TITLE: GreenMech Ltd MATERIAL: CS100 The Mill Industrial Park Kings Coughton Alcester CS100 WEIGHT: DWG NO. Warks B49 5QG Tel 01789 400044 DRN APPD DATE...
  • Page 33 LINEAR: 0.025mm MACHINED PARTS +/- 0.025mm CHK'D ANGULAR: 0.25 EDGES APPV'D FABRICATED PARTS +/- 1.0mm TITLE: MATERIAL: CS100 GreenMech Ltd The Mill Industrial Park Kings Coughton CS100 MAIN DWG NO. Alcester WEIGHT: Warks B49 5QG Tel 01789 400044 MODIFICATION DRAWN...
  • Page 34 DRAWN SDS 10.03.2009 EDGES ANGULAR: 0.25 91001-NYLOC M10 NYLOC NUT CHK'D FABRICATED PARTS +/-1.0mm APPV'D CS100-6-12 PULLEY TITLE: GreenMech Ltd MATERIAL: C180109-1 MFC30 CASSETTE ASSEMBLY 90820 M8 x 20mm The Mill Industrial Park Kings Coughton CS100-6-13 TL BUSH Alcester CS100-2 WEIGHT: DWG NO.
  • Page 35 908100CB M8 x 100mm CARRIAGE CHK'D FABRICATED PARTS +/-1.0mm 90855CB M8 x 55mm CARRIAGE APPV'D TITLE: CS100-6-15 M8 NUT CAP GreenMech Ltd MATERIAL: INFEED ASSEMBLY 91005-NYLON M10 NYLON WASHER The Mill Industrial Park CS100-6-23 KILL SWITCH Kings Coughton Alcester CS100-4 WEIGHT: DWG NO.
  • Page 36 LINEAR: 0.025MM MACHINED PARTS +/- 0.025mm DRAWN SDS 17.03.2009 EDGES ANGULAR: 0.25 CHK'D FABRICATED PARTS +/-1.0mm APPV'D TITLE: GreenMech Ltd MATERIAL: DISCHARGE CHUTE The Mill Industrial Park Kings Coughton Alcester CS100-5 WEIGHT: DWG NO. Warks B49 5QG Tel 01789 400044...
  • Page 37 LINEAR: 0.025MM MACHINED PARTS +/- 0.025mm DRAWN BGG XXXXXXXX EDGES ANGULAR: 0.25 CHK'D FABRICATED PARTS +/-1.0mm APPV'D TITLE: GreenMech Ltd MATERIAL: BELT GUARD The Mill Industrial Park Kings Coughton Alcester CS100-1-11EX WEIGHT: DWG NO. Warks B49 5QG Tel 01789 400044...
  • Page 38 LINEAR: 0.025MM MACHINED PARTS +/- 0.025mm DRAWN MPG 30/07/10 EDGES ANGULAR: 0.25 CHK'D FABRICATED PARTS +/-1.0mm APPV'D TITLE: GreenMech Ltd MATERIAL: CS100 The Mill Industrial Park Kings Coughton Alcester WEIGHT: DWG NO. CS100-TMP Warks B49 5QG Tel 01789 400044 REV B...
  • Page 39 ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D 916170 HEX HD BOLT FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: CS100 TRAILER GreenMech EXPLODED The Mill Industrial Park Kings Coughton Alcester DWG NO. TR-CS100-1 WEIGHT: Warks B49 5QG Tel 01789 400044...

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