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GreenMech EVO 205D Operator's Manual

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OPERATOR'S MANUAL
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Summary of Contents for GreenMech EVO 205D

  • Page 1 2 0 5 2 0 5 OPERATOR’S MANUAL www.greenmech.co.uk...
  • Page 2 Starting machine Stopping machine Blockages Moving Track model Preparing for Transport on completion of work Operating Hints Feed Roller speed control Flywheel Drive Clutch Maintenance Routine Maintenance Schedule Lubrication points Engine Oil Coolant Hydraulic Oil - 1 - 02/23 ©GreenMech...
  • Page 3 Chipper Disc blade regrinding data 6.24 Shear bar removal 6.25 Storage and Disposal Storage Removal from storage Disposal Appendix Hydraulic Circuit Electrical Circuits Certificate of Conformity Risk Assessment Noise Assessment Parts List Transcript of HSE leaflet 604 - 2 - 02/23 ©GreenMech...
  • Page 4 It is potentially hazardous to fit or use any parts other than genuine GreenMech parts. The company disclaims all liability for the consequences of such use, which in addition voids the machine warranty.

  • Page 5: Specifications

    Fig 2.1 EVO205DT Fixed Track Model Main Features Discharge chute Flywheel cover Top Cover Stop Buttons Engine cover Infeed chute Motion Controls and controller Stop bar Idle/Run Button* (Yellow) Feed In Button (Green) Feed Out Button (Blue) Platform Track 02/23 ©GreenMech...
  • Page 6 Drawbar and hitch - Road Tow Models Ball type hitch with overrun brake and safety cable. CAUTION! Ensure that the towing vehicle is correctly suited to the trailer weight and drawbar (nose) loading. If necessary check with national vehicle legislation. 02/23 ©GreenMech...
  • Page 7 Note direction of discharge chute and if necessary, note wind direction to prevent debris from being blown into highway or where it could affect members of the public. Keep machine level. Check route to worksite for gradients, undulations and obstructions. Remove key before doing any maintenance. 02/23 ©GreenMech...
  • Page 8 Overload sensor stops and restarts rollers during Feed In. Economy Mode setting (optional) when unloaded reduces speed to idle after preset time. Refer to Section 4.6 for further information. 02/23 ©GreenMech...
  • Page 9 -correct Beware Beware Beware Machine flying flying exposed Caution! not level object object drives -incorrect hazard hazard hazard Position Machine Keep and lock Fit all Keep level bystanders discharge guards nuts tight -correct away chute 02/23 ©GreenMech...
  • Page 10 Ear defenders must Action: Stand to side of infeed be worn chute, NOT in centre. Action: Keep away from fast discharge chute Lift Point Sound level (typical only) Lift Point Stop arrow Ear defenders must be worn 02/23 ©GreenMech...

  • Page 11: Important Safety Information

    Do NOT work or park Do NOT drive up or down slopes of more than 20° directly up or down slope. Maintenance Information High temperature Grease point Diesel Filler Hydraulic Filler Grease 40 hours 40 hours / weekly Remote grease nipple locations 02/23 ©GreenMech...

  • Page 12: Operating Information

    9) Replace all 10) Secure covers 11) Replace key covers Operating Information Driver Controls Light tower Remote (optional) control* (optional) Chip/Track Pitch Motion Emergency Winch Idle/Run control levers drive* (optional) Left leg (optional) Right Leg extend/retract extend/retract 02/23 ©GreenMech...
  • Page 13 EVO205D / DT Models 3. SAFETY Stop button Feed Roller controls Discharge chute control Feed Rollers (Left hand shown) Yellow Idle/Run Up – Run Green Feed In Down - stop Blue Feed Out Green - UP: Blue - DOWN 02/23 ©GreenMech...

  • Page 14: Machine Preparation

    Locking bolt Stand Handbrake CAUTION! Infeed chute must not be used at less than 600mm from ground (fig 3.4.3). Adjust drawbar of Road tow models as necessary. CAUTION! Before travelling, always fold up and secure infeed chute flap. 02/23 ©GreenMech...
  • Page 15 CAUTION! When tracked model is driven on tracks, ensure chute points away from driver. 4.5 Work Position (Typical) Fig 4.5 Work position (typical) Typical work position (fig 4.5) shown with infeed chute down and discharge chute pointing away from infeed. Discharge Infeed 02/23 ©GreenMech...
  • Page 16 General Note: Maximum and minimum stress speeds, feed roller start speed and Idle (Eco) speeds are all factory set and locked. Consult dealer or Greenmech Ltd for resetting. Values shown in Fig 4.6.1 and Fig 4.6.2 are sample and may not apply to this machine.

  • Page 17: Operation

    Check work area and erect signs and cone off discharge area if necessary. Check ALL safety procedures have been followed. CAUTION! Always work with chipper level, preferably with the infeed direction slightly down the slope to minimise the risk of material falling back out. 02/23 ©GreenMech...

  • Page 18: Stopping Machine

    3) Turn key anticlockwise to OFF (position 0) to stop engine. 4) Wait for chipper flywheel to stop. CAUTION! Chipper flywheel will take several seconds to stop due to its inertia. 02/23 ©GreenMech...
  • Page 19 Fig 5.4.3 Feed roller lift 8) Re-assemble all covers with correct fasteners and check for security. 9) Start machine as 5.2 and check operation. Note: If machine will not run, repeat process or contact dealer for technical advice. Lock 02/23 ©GreenMech...
  • Page 20 Unlock, lift and secure covers to remove debris. Replace and secure covers. Raise rear stand and lock securely. Road Tow If detached, re-attach trailer to vehicle, raise jockey wheel, connect safety cable and electric services. Infeed chute See Section 4.4.1 for optional folding discharge chute. 02/23 ©GreenMech...

  • Page 21: Operating Hints

    Disengaged 2) Start engine to drive machine without chipper. Clutch may be used with care to free blocked flywheel. With chipper cleared, stop engine, push lever fully up to re-engage and restart engine. Clutch disengaged 02/23 ©GreenMech...
  • Page 22 Check condition of bearings and pivots 6.16 Service engine Refer to engine manual Check axle mounting bolts for tightness 6.19 Check track gear units, rollers and bearings (Track model) Refer to track manual Replace return filter element 6.20 02/23 ©GreenMech...

  • Page 23: Maintenance

    1000 hours in addition to 250 hour actions Change hydraulic oil when replacing filter element 6.21 SMART SENSE controller settings Refer to dealer or GreenMech Ltd. ENGINE MAINTENANCE REFER TO ENGINE MANUAL WHEELS AND BRAKES REFER ALSO TO AL-KO CHASSIS MANUAL All references to wheels and brakes apply also to optional trailers.
  • Page 24 Clean and grease pivots sparingly Note 1: Do not over-grease bearings as damage to seals may occur. 40 hours requires only one full pump of hand operated cartridge gun. Note 2: Use high temperature grease on chipper flywheel bearings. 02/23 ©GreenMech...
  • Page 25 CAUTION! Do not use any form of synthetic fuel. Fig. 6.6 Drive Belts 6.6 Drive Belts (under engine cover) Check daily before work (Fig 6.6) condition of all drive belts and replace if worn. See section 6.9 for adjustment and replacement instructions. Drive belts 02/23 ©GreenMech...
  • Page 26 See 6.24 Note. If any blades are worn below flat annular section a complete set should be replaced. Fig 6.7.3 Blade fastening assembly Fig 6.7.4 Nord-Lock washer pair Washer pair Note fewer teeth facing each other 02/23 ©GreenMech...
  • Page 27 2) Slide out element and either blow out with air-line or gently tap on smooth ground to release debris. 3) Replace cover. 6.12 Electrical connections Weekly Check all wiring loom connections are secure. CAUTION! Poor connections will affect engine security cut-outs and may prevent starting. 02/23 ©GreenMech...
  • Page 28 9) Adjust ball nut to remove any slack from brake rod. Note: Servicing of brakes may be required more often if above average mileage is covered. Refer to AL-KO brake manual or GreenMech for details for brake shoe replacement and other servicing Balance bar 02/23 ©GreenMech...
  • Page 29 5) Refit and secure spare wheel (Road Tow). 6.21 Hydraulic Oil change 1000 hours Remove hydraulic oil with suction pump at filler. Replace suction filter. Replace with new oil and filter of correct specification. Dispose of waste oil according to local authority environmental procedures. 02/23 ©GreenMech...
  • Page 30 EVO205D / DT Models 6. MAINTENANCE 6.22 Fuses and No Stress system Fuses are located in electric distribution box. Refer to dealer or GreenMech. Note Operating speeds for No Stress system are factory set for particular machine models. 6.23 Fault finding...
  • Page 31 2) Attach slide hammer to exposed thread in shear bar. Shear bar 3) Carefully ease out bar with hammer (fig 6.25). 4) Turn bar to new cutting edge or replace. 5) Refit bar 6) Replace end cover and spare wheel. Slide hammer 6-10 02/23 ©GreenMech...

  • Page 32: Removal From Storage

    When machine is finally scrapped, the following items should be disposed of only at authorised waste disposal facilities. Engine oil. Hydraulic oil. Antifreeze. Battery. Tyres. Tracks. If in doubt, consult Local Authority environmental department. Major non-ferrous items such as covers and hydraulic hoses may also be disposed of separately. 02/23 ©GreenMech...
  • Page 38 01789 400 044 support@greenmech.co.uk www.greenmech.co.uk GreenMech Ltd, The Mill Industrial Park, Kings Coughton, Alcester, Warwickshire B49 5QG www.greenmech.co.uk...

This manual is also suitable for:

Evo 205dt

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