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GreenMech EVO 165D Operator's Manual

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OPERATOR'S MANUAL
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Summary of Contents for GreenMech EVO 165D

  • Page 1 1 6 5 1 6 5 OPERATOR’S MANUAL www.greenmech.co.uk...
  • Page 2 It is potentially hazardous to fit or use any parts other than genuine GreenMech parts. The company disclaims all liability for the consequences of such use, which in addition voids the machine warranty.
  • Page 3 Fig 2.1 EVO165DT Track model Main Features Discharge chute Top Cover Flywheel cover Stop Button Engine cover Infeed chute Motion Controls and controller Stop bar Idle/Run Button* (Yellow) Feed In Button Platform (Green) Feed Out Button Track (Blue) 12/20 ©GreenMech...
  • Page 4 Drawbar and hitch - Road Tow models Ball type hitch with overrun brake and safety cable. CAUTION! Ensure that the towing vehicle is correctly suited to the trailer weight and drawbar (nose) loading. If necessary check with national vehicle legislation. 12/20 ©GreenMech...
  • Page 5 Note direction of discharge chute and if necessary, note wind direction to prevent debris from being blown into highway or where it could affect members of the public. Keep machine level. Check route to worksite for gradients, undulations and obstructions. Remove key before doing any maintenance. 12/20 ©GreenMech...
  • Page 6 600mm min. (24") 3.6 No Stress system Speed sensor disables feed roller FEED IN or FEED OUT mode when engine speed is below factory pre- set value. Overload sensor stops and restarts rollers during Feed In. 12/20 ©GreenMech...
  • Page 7 -correct Beware Beware Beware Machine flying flying exposed Caution! not level object object drives -incorrect hazard hazard hazard Position Machine Keep and lock Fit all Keep level bystanders discharge guards nuts tight -correct away chute 12/20 ©GreenMech...
  • Page 8 Caution! Beware of thrown object hazard Ear defenders must Action: Stand to side of infeed be worn chute, NOT in centre. Action: Keep away from fast discharge chute Lift Point Sound level (typical only) Ear defenders must be worn 12/20 ©GreenMech...

  • Page 9: Maintenance Information

    Lock this component slopes of more than 20° before moving machine Do NOT work or park directly up or down slope. Maintenance Information High temperature Grease point Diesel Filler Hydraulic Filler Grease 40 hours 40 hours / weekly 12/20 ©GreenMech...

  • Page 10: Operating Information

    Track / Chip control Right lever RH track: forwards – backwards Lever with red knob Engine idle/run: slow - fast Track extend Up to chip (select chip) Up for track extend Down for motion Green - UP: Blue - DOWN 12/20 ©GreenMech...

  • Page 11: Machine Preparation

    5) Remove jack. Locking bolt Stand CAUTION! Infeed chute must not be used at less than 600mm from ground (fig 3.4.3). Adjust drawbar of Road tow models as necessary. CAUTION! Before travelling, always fold up and secure infeed chute flap. 12/20 ©GreenMech...
  • Page 12 CAUTION! Travel with discharge chute down is not recommended, unless restraint is provided. 4.5 Work Position (Typical) Typical work position (fig 4.5) shown with infeed chute down and discharge chute pointing away from infeed. Fig 4.5 Work position (typical) Discharge Infeed 12/20 ©GreenMech...

  • Page 13: Operation

    Check work area and erect signs and cone off discharge area if necessary. Check ALL safety procedures have been followed. CAUTION! Always work with chipper level, preferably with the infeed direction slightly down the slope to minimise the risk of material falling back out. 12/20 ©GreenMech...
  • Page 14 4) Press Green FEED IN button when ready to start loading chipper. Fig 5.2.2 Engine Display Fig 5.2.1 Engine Controls IDLE / RUN Yellow Button Engine Speed RPM START & STOP Engine Hours ON - OFF Key 12/20 ©GreenMech...

  • Page 15: Stopping Machine

    2) Set hand lever to IDLE and allow chipper flywheel to slow down. 3) Turn key anticlockwise to stop engine. 5) Wait for chipper flywheel to stop. CAUTION! Chipper flywheel will take several seconds to stop due to its inertia. 12/20 ©GreenMech...
  • Page 16 7) Refit and tension spring adjuster under chassis 8) Re-assemble all covers with correct fasteners and check for security. 9) Start machine as 5.2 and check operation. Note: If machine will not run, repeat process or contact dealer for technical advice. Lock 12/20 ©GreenMech...
  • Page 17 CAUTION! Point discharge chute away from driver. Over long journeys, engage chipper drive to blow out build up of exhaust gas. CAUTION! Do not drive directly up slopes exceeding 20 degrees. Slopes up to 30 degrees may be traversed with care. 12/20 ©GreenMech...
  • Page 18 Road Tow: If detached, re-attach trailer to vehicle, raise jockey wheel, connect safety cable and electric services. Infeed chute Note: It is not recommended to fold discharge chute down for transport. Fig 5.6.2 Discharge Chute folded Bolt Outlet cover 12/20 ©GreenMech...

  • Page 19: Operating Hints

    5.8 Adjustable Speed Feed Roller Control Fig 5.8 Adjustable feed roller control When chipping wood sizes larger than 150mm diameter it is necessary to reduce feed roller speed to suit material being chipped. Turn control knob (fig 5.8) to adjust speed. Control Knob 12/20 ©GreenMech...

  • Page 20: Maintenance

    Check condition of bearings and pivots 6.16 Service engine Refer to engine manual Check axle mounting bolts for tightness 6.19 Check track gear units, rollers and bearings (Track model) Refer to track manual Replace return filter element 6.20 12/20 ©GreenMech...
  • Page 21 SAE 15W-40 APICD 6.1 Lubrication Points (see 6.14) Fig 6.1 Lubrication points EVO165D road-tow model Chipper flywheel cover – 6.1.8 Engine cover R H side cover (battery – see 6.13) 6.1.3 6.1.4 6.1.5 6.1.6 6.1.7 6.1.2 6.1.9 6.1.1 12/20 ©GreenMech...
  • Page 22 Clean and grease pivots sparingly Note 1: Do not over-grease bearings as damage to seals may occur. 40 hours requires only one full pump of hand operated cartridge gun. Note 2: Use high temperature grease on chipper flywheel bearings. 12/20 ©GreenMech...
  • Page 23 CAUTION! Do not use any form of synthetic fuel. Fig. 6.6 Drive Belts 6.6 Drive Belts (under engine cover) Check daily before work (Fig 6.6) condition of all drive belts and replace if worn. See section 6.9 for adjustment and replacement instructions. Drive belts 12/20 ©GreenMech...
  • Page 24 See 6.24 Note. If any blades are worn below flat annular section a complete set should be replaced. Fig 6.7.3 Blade fastening assembly Fig 6.7.4 Nord-Lock washer pair Washer pair Note fewer teeth facing each other 12/20 ©GreenMech...
  • Page 25 1) Check all covers are fitted and closed. 2) Steam clean machine surfaces. 3) Clean electrical components with a damp rag, spray with WD40 and then wipe with dry rag. CAUTION! Do not steam clean directly on to electrical components, e.g. control boxes. 12/20 ©GreenMech...
  • Page 26 6.14 Tyres and Wheels (Road Tow) 50 hours and 250 hours or 12 months Check condition of tyres. Check pressures and inflate to 2.7bar (40lb/in ) pressure as required. Check wheel nuts are tight to 110Nm (80lbft) torque. 12/20 ©GreenMech...
  • Page 27 9) Adjust ball nut to remove any slack from brake rod. Note: Servicing of brakes may be required more often if above average mileage is covered. Refer to AL-KO brake manual or GreenMech for details for brake shoe replacement and other servicing 6.16 Bearings and Pivots...
  • Page 28 A 40 amp in-line fuse protects engine pre-heat and start circuit. A 20 amp fuse protects No Stress Power Protection System. Note Operating speeds for No Stress system are factory set for particular machine builds and must not be readjusted. 12/20 ©GreenMech...
  • Page 29 See fig 6.7.3 and Fig 6.7.4. Ensure that both washers are assembled as a pair with faces of fewer teeth facing each other (fig 4). Thread lubricant is recommended to ensure even torque. Do not use thread adhesive (e.g. Loctite). Reuse: 6-10 12/20 ©GreenMech...
  • Page 30 2) Attach slide hammer to exposed thread in shear bar. 3) Carefully ease out bar with hammer (fig 6.25). Shear bar 4) Turn bar to new cutting edge or replace. 5) Refit bar 6) Replace end cover and spare wheel. Slide hammer 6-11 12/20 ©GreenMech...

  • Page 31: Removal From Storage

    When machine is finally scrapped, the following items should be disposed of only at authorised waste disposal facilities. Engine oil. Hydraulic oil. Antifreeze. Battery. Tyres. Tracks (as applicable). If in doubt, consult Local Authority environmental department. Major non-ferrous items such as covers and hydraulic hoses may also be disposed of separately. 12/20 ©GreenMech...
  • Page 36 01789 400 044 support@greenmech.co.uk www.greenmech.co.uk GreenMech Ltd, The Mill Industrial Park, Kings Coughton, Alcester, Warwickshire B49 5QG www.greenmech.co.uk...

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Evo 165dt

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