GreenMech CS 100 Operator's Manual
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GreenMech CS 100 Operator's Manual

Compact 4-inch
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CS 100
COMPACT 4-INCH
CHIPPER
Operator's Manual

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Summary of Contents for GreenMech CS 100

  • Page 1 CS 100 COMPACT 4-INCH CHIPPER Operator’s Manual...

  • Page 2: Table Of Contents

    CS 100 CONTENTS SECTION: 1. Introduction and Purpose 2. Technical Specifications, Dimensions, Noise Level, and Lifting points 3. Safety and Symbols Ensure! Never! Always! Safety controls and switches Control cut-outs Symbols 4. Machine Preparation Fuelling and parking Infeed chute Discharge chute 5.
  • Page 3 CS 100 CONTENTS 8. Disposal 9. Appendix Certificate of Conformity Risk Assessment Noise Assessment Parts List Transcript of HSE leaflet 604 - 2 - 06/09 ©GreenMech...

  • Page 4: Introduction And Purpose

    This manual explains the proper operation of your machine. Read these instructions thoroughly before operating and maintaining the machine. Failure to do so could result in personal injury or equipment damage. Consult your GreenMech supplier if you do not understand the instructions in this manual.

  • Page 5: Specifications

    18hp with electric start Fuel Petrol 95 octane (unleaded) Fuel Consumption (continuous) 2 8 lt/hour Length (Transport) 1725mm Length (Work) 2183mm Width 760mm Height (Transport) 1245mm Height (Work) 1468mm Feed Height 840mm Weight (Empty) 195Kg / 197Kg 11/09 ©GreenMech...

  • Page 6: Ensure

    CAUTION! Operators must wear appropriate ear protection. Bystanders must be kept away from proximity of machine. Lifting Points Ensure infeed chute is folded in and secured for transport. Sling from tubular handles of fixed section of infeed chute and lifting point on discharge chute. 11/09 ©GreenMech...

  • Page 7: Never:

    3.2.3 Operate with loose articles of clothing, including loose cuffs on gloves. 3.2.4 Work under a raised component without adequate safety support. 3.2.5 Operate the machine with untrained personnel or with individuals present who are not involved in the chipping operation. 11/09 ©GreenMech...

  • Page 8: Safety Controls And Switches

    An engine cut-out is installed under the drive guard to stop and prevent restarting. due to specific events. The drive guard has to be removed first to access the cutter or dismantle the chutes Infeed chute height 600mm min. (24") 11/09 ©GreenMech...

  • Page 9: Symbols

    Take the correct action shown on the display below the stated hazard (see table) Sound level Ear defenders must be worn Important Operating Checks. See engine manual. Maintenance Information See engine manual Grease point 40 hours / weekly 11/09 ©GreenMech...

  • Page 10: Machine Preparation

    CS 100 4. MACHINE PREPARATION Fig 4.1 Stand and Infeed Chute 4.1 Initial Fuelling and Parking 4.1.1 Position the machine on level ground Hand nut and ensure stand is secure (fig 4.1). 4.1.2 Fill the fuel tank with petrol. 4.1.3 Check the engine oil level.

  • Page 11: Operation

    5.2.8 Set throttle to Fast. 5.3 Stopping Machine 5.3.1 Push the STOP button. 5.3.2 Switch start key to position 0. 5.3.4 Wait for engine and cutter to stop. CAUTION! The cutter may take several seconds to stop due to its inertia. 11/09 ©GreenMech...

  • Page 12: Operating Hints

    5.5.2 Shake the machine and remove surplus material from infeed chute and machine surfaces. 5.5.3 Lift up infeed chute to transport position and secure with hand nuts (fig 5.5) ensuring spacers pass through holes at ends of slots. 11/09 ©GreenMech...

  • Page 13: Maintenance

    Check axle mounting bolts for tightness 6.11 Check and grease wheel spindles 6.10 ENGINE MAINTENANCE REFER TO ENGINE MANUAL Tyre Pressure 1.4 bar (20 lb/in Recommended lubricants Specification Grease Complex grease EP2 (high temperature) Engine SAE 15W-40 APICD 11/09 ©GreenMech...
  • Page 14 Grease except where stated 6.1.1 Cutter bearing (remove guard) 1 nipple 6.1.2 Cutter bearing (non-drive end) 1 nipple 6.1.3 Wheel spindles Remove wheel - smear with grease Note. Do not overgrease bearings as damage to seals may occur. 11/09 ©GreenMech...

  • Page 15: Infeed Chute Flaps

    Rubber Flaps 6.6 Infeed Chute Flaps (Fig 6.6) Two slitted flaps protect the operator from material thrown back up the infeed chute. 6.6.1 Replace flaps if damaged. CAUTION! Do not operate with missing or damaged flaps. 11/09 ©GreenMech...
  • Page 16 When less than 48mm minimum width blades may be raised by a suitable shim. CAUTION! Blades must only be sharpened by grinding on a bench grinder. Do not sharpen with hand held equipment. Always sharpen in sets to maintain balance of cutter assembly. 11/09 ©GreenMech...

  • Page 17: Steam Cleaning

    6.12.2 Removal of battery 6.12.2.1 First disconnect negative (-) cable (black cap). 6.12.2.2 Disconnect positive (+) cable (red cap). 6.12.2.3 Remove bolts to allow tray to drop and lift out battery. 6.12.2.4 Replace by connecting positive cable before negative. 11/09 ©GreenMech...
  • Page 18 Engine not at correct speed Engine throttle Check operation Cutter not rotating Blockage Clear Drive belt tension Re-tension or replace Discharge does not flow Discharge chute Check for blockage Cutter unit Check for blockage Unusual noise(s) Bearings Check and replace 6-10 11/09 ©GreenMech...

  • Page 19: Storage

    CS 100 7. STORAGE Storage 7.1.1 Thoroughly clean machine and note any replacement parts required. 7.1.2 Carry out 250 hour service if not already done. Refer to Section 6 7.1.3 Fit replacement parts when available. 7.1.4 Drain fuel 7.1.5 If machine is to be stored for more than 3 months, place on axle stands to remove weight from wheels.

  • Page 20: Disposal

    CS 100 8. DISPOSAL When the machine is finally scrapped, the following items should be disposed of only at authorised waste disposal facilities. Engine oil. Tyres. Rubber components If in doubt, consult the Local Authority environmental department. 06/09 ©GreenMech...

  • Page 21: Risk Assessment

    • Safety Guides and Checklist as Safety Boots with good grip and ankle Transcribed from and Advised by support (complying with EN345-1) Arborculture & Forestry Advisory Group • and Issued as Leaflet 604 by HSE, issued Non-Snag Outer Clothing appropriate to 04/03 prevailing weather conditions.
  • Page 22 • can affect colleagues or members of the The PTO shaft is fitted with a suitable public. guard complying with EN1152, that encloses the shaft along its full length 17. Position the chipper so that operators do from tractor to machine. not have to stand on embankments/slopes •...
  • Page 23 Maintenance 25. Use a push stick at least 1.5 metre long, for both short produce and for the last 36. Ensure the machine is carried out in piece of produce to be chipped. accordance with the manufacture’s handbook. 26. Do not put any part of your body (including hands or feet), into the infeed 37.
  • Page 24 48. Ensure that the load is secure and that people are in a safe position before moving off. For further leaflets and reading see HSE web site: www.hse.gov.uk Further HSE Reading Mechanical roadside processing AFAG605 Emergency planning AFAG802 Training and certification AFAG805 First aid at work: Your questions answered INDG214...
  • Page 25 GreenMech Risk Assessment Assessment No: G001 A Turner Company Company Name: GreenMech Ltd Activity: CS 100 Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Those likely Likely injury Rating Of incident Rating Score Risk Rating Rating...
  • Page 26 GreenMech Risk Assessment Assessment No: G001-2 A Turner Company Company Name: GreenMech Ltd Activity: CS 100 Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Rating Rating Score Risk Those likely Likely injury Of incident Score to be affected...
  • Page 27 GreenMech Risk Assessment Assessment No: G001-3 A Turner Company Company Name: GreenMech Ltd Activity: CS 100 Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Those likely Likely injury Rating Of incident Rating Score Risk Rating Rating...
  • Page 28 GreenMech Risk Assessment Assessment No: G001-4 A Turner Company Company Name: GreenMech Ltd Activity: CS 100 Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Those likely Likely injury Rating Of incident Rating Score Risk Rating Rating...
  • Page 29 MACHINED PARTS +/- 0.025mm DRAWN SDS 28.05.09 EDGES ANGULAR: 0.25 CHK'D FABRICATED PARTS +/-1.0mm PERMITTED WOOD DIAMETER: 130mm APPV'D TITLE: GreenMech Ltd MATERIAL: CS100 PETROL CONSUMPTION (WITH CONTINUOUS CHIPPING): 2.8 L/HOUR The Mill Industrial Park Kings Coughton Alcester CS100 WEIGHT: DWG NO.
  • Page 30 LINEAR: 0.025MM MACHINED PARTS +/- 0.025mm DRAWN SDS 28.05.09 EDGES ANGULAR: 0.25 CHK'D FABRICATED PARTS +/-1.0mm APPV'D TITLE: GreenMech Ltd MATERIAL: CS100 The Mill Industrial Park Kings Coughton Alcester CS100 WEIGHT: DWG NO. Warks B49 5QG Tel 01789 400044 DRN APPD DATE...
  • Page 31 LINEAR: 0.025MM MACHINED PARTS +/- 0.025mm DRAWN SDS 28.05.09 EDGES ANGULAR: 0.25 CHK'D FABRICATED PARTS +/-1.0mm APPV'D TITLE: GreenMech Ltd MATERIAL: CS100 The Mill Industrial Park Kings Coughton Alcester CS100 WEIGHT: DWG NO. Warks B49 5QG Tel 01789 400044 DRN APPD DATE...
  • Page 32 LINEAR: 0.025mm MACHINED PARTS +/- 0.025mm CHK'D ANGULAR: 0.25 EDGES APPV'D FABRICATED PARTS +/- 1.0mm TITLE: MATERIAL: CS100 GreenMech Ltd The Mill Industrial Park Kings Coughton CS100 MAIN DWG NO. Alcester WEIGHT: Warks B49 5QG Tel 01789 400044 MODIFICATION DRAWN...
  • Page 33 DRAWN SDS 10.03.2009 EDGES ANGULAR: 0.25 91001-NYLOC M10 NYLOC NUT CHK'D FABRICATED PARTS +/-1.0mm APPV'D CS100-6-12 PULLEY TITLE: GreenMech Ltd MATERIAL: C180109-1 MFC30 CASSETTE ASSEMBLY 90820 M8 x 20mm The Mill Industrial Park Kings Coughton CS100-6-13 TL BUSH Alcester CS100-2 WEIGHT: DWG NO.
  • Page 34 908100CB M8 x 100mm CARRIAGE CHK'D FABRICATED PARTS +/-1.0mm 90855CB M8 x 55mm CARRIAGE APPV'D TITLE: CS100-6-15 M8 NUT CAP GreenMech Ltd MATERIAL: INFEED ASSEMBLY 91005-NYLON M10 NYLON WASHER The Mill Industrial Park CS100-6-23 KILL SWITCH Kings Coughton Alcester CS100-4 WEIGHT: DWG NO.
  • Page 35 LINEAR: 0.025MM MACHINED PARTS +/- 0.025mm DRAWN SDS 17.03.2009 EDGES ANGULAR: 0.25 CHK'D FABRICATED PARTS +/-1.0mm APPV'D TITLE: GreenMech Ltd MATERIAL: DISCHARGE CHUTE The Mill Industrial Park Kings Coughton Alcester CS100-5 WEIGHT: DWG NO. Warks B49 5QG Tel 01789 400044...
  • Page 36 LINEAR: 0.025MM MACHINED PARTS +/- 0.025mm DRAWN BGG XXXXXXXX EDGES ANGULAR: 0.25 CHK'D FABRICATED PARTS +/-1.0mm APPV'D TITLE: GreenMech Ltd MATERIAL: BELT GUARD The Mill Industrial Park Kings Coughton Alcester CS100-1-11EX WEIGHT: DWG NO. Warks B49 5QG Tel 01789 400044...

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