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Summary of Contents for GreenMech CHIPMASTER 220
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Page 2: Important Notice
IMPORTANT NOTICE TENSION OF HYDRAULIC DRIVE BELTS MUST BE CHECKED AND RESET AFTER THE FIRST 2-3 HOURS OF OPERATION OF 220TMP ONLY. FAILURE TO DO SO MAY INVALIDATE WARRANTY. INSTRUCTIONS TO CHECK AND RESET TENSION ARE DETAILED IN SECTION 6.6a and 6.9a. -
Page 3: Table Of Contents
Operating hints Preparing for Transport 6. Maintenance Routine Maintenance schedule Engine Oil Coolant Hydraulic Oil Fuel level Drive Belts check Disc Blades Radiator screen Drive belt replacement 6.10 Steam clean 6.11 Air cleaner 6.12 Electrical connections ©GreenMech - 1 - 08/17... -
Page 4: Cm220 Chipper Contents
6.23 Fault finding chart 6.24 Blade sharpening 7. Storage Storage Removal from storage 8. Disposal 9. Appendix Hydraulic Circuit Electrical Circuits Certificate of Conformity Risk Assessment Noise Assessment Parts List Transcript of HSE leaflet 604 ©GreenMech - 2 - 08/17... -
Page 5: Introduction And Purpose
It is potentially hazardous to fit or use any parts other than genuine GreenMech parts. The company disclaims all liability for the consequences of such use, which in addition voids the machine warranty. -
Page 6: Specifications
6 Discs – 3300 cuts/min Feed Rollers 2 x Hydraulic & Spring Tensioned Power Control No-Stress Electronic Feed Roller Controller Power Unit Isuzu 4 cyl 55hp Length (work position) 4480mm Length (transport) 4034mm Width 1470mm Height 2780mm Weight 1500kg ©GreenMech 08/17... -
Page 7: Lifting Points
Drawbar and hitch (when fitted) Ball type hitch with overrun brake and safety cable. CAUTION! Ensure that towing vehicle is correctly suited to trailer weight and drawbar (nose) loading. If necessary check with national vehicle legislation. ©GreenMech 08/17... -
Page 8: Ensure
Note direction of discharge chute and if necessary note wind direction to prevent debris from being blown into highway or where it could affect members of the public. Keep machine level. Check route to worksite for gradients, undulations and obstructions. Remove key before doing any maintenance. ©GreenMech 08/17... -
Page 9: Safety Controls And Switches
3.6 No Stress system Speed sensor disables feed roller FEED IN or FEED OUT mode when engine speed is below factory pre-set value. Overload sensor stops and restarts rollers during Feed In. 3.7 Number not used. ©GreenMech 08/17... -
Page 10: Symbols On Machine
7. Check all 8. Check infeed 9. Lock discharge guards are in chute is clear of chute place debris 10. Check stop 12. Increase from 11. Start engine Idle to Run ©GreenMech 08/17... -
Page 11: Important Safety Information
Keep hands clear. Do not climb in infeed chute at less than 600mm from ground (bottom stop Transport Lock Caution! Beware bar). Crushing hazard! Do NOT work or park Lock this component directly up or down slope. before moving machine Maintenance Information ©GreenMech 08/17... -
Page 12: Operating Information
Grease 40 hours 8 Hours 40 Hours Check Blow out radiator radiator screen core 40 hours / weekly Operating Information Feed Roller control Discharge chute control Feed In (Green) Green is UP: Blue is DOWN Speed control Run/Idle (Yellow) ©GreenMech 08/17... -
Page 13: Machine Preparation
Press either Green button to set control bar for use CAUTION! Infeed chute must not be used at less than 600mm from ground. (fig 3.4.3) CAUTION! Before travelling, always fold up and secure infeed chute flap. Catch (work) ©GreenMech 08/17... -
Page 14: Discharge Chute
Release swivel clamps and point chute in desired direction away from Infeed chute. Set flap at desired height and tighten clamp. Fig 4.4 Discharge Chute CAUTION! Lock discharge chute in forward position when travelling. Flap lever Swivel clamps ©GreenMech 08/17... -
Page 15: Operation
Check discharge chute is in desired position pointing away from infeed and all clamps are tight. (see Section 4.4) Check work area and erect signs and cone off discharge area if necessary. Check ALL safety procedures have been followed. ©GreenMech 08/17... -
Page 16: Starting Machine
4 Press red stop button to stop engine (fig 5.2.2) and switch start key to 0. 5 Wait for chipper flywheel to stop. STOP CAUTION! Chipper flywheel will take several seconds to stop due to its inertia. Fig 5.2.3 Clutch Clutch off Clutch on ©GreenMech 08/17... -
Page 17: Operating Hints
CAUTION! Do not release discharge chute clamps when chipping is in progress. Elevation of discharge is altered by means of adjustable flap (fig. 4.4). CAUTION! Keep working area around machine clear at all times and check only authorised personnel are present. ©GreenMech 08/17... -
Page 18: Preparing For Transport On Completion Of Work
Release clamps, turn discharge chute to forward position in line with trailer, tighten clamps. Raise support leg and secure with clamp (Fig 5.6.1). If detached, re-attach trailer to vehicle. CAUTION! Remember to raise support leg before driving off. Fig 5.6.2 Transport position (drawbar not shown) ©GreenMech 08/17... -
Page 19: Maintenance
Check condition of bearings and pivots 6.16 Service engine Refer to engine manual Check axle mounting bolts for tightness 6.18 Replace return filter element 6.19 1000 hours in addition to 250 hour actions Change hydraulic oil when replacing filter element 6.21 ©GreenMech 08/17... -
Page 20: Diesel Engine Maintenance
Control bar valve mechanism Clean and grease 6.1.8 Clutch lever 1 nipple 6.1.9 Bottom feed roller bearing 1 nipple Note. Do not overgrease bearings as damage to seals may occur Note: Use high temperature grease on chipper flywheel bearings ©GreenMech 08/17... -
Page 21: Engine Oil
Check daily before work and fill as required (fig 6.5). Fig 6.5 Fuel Tank CAUTION! Use clean diesel fuel only. If in doubt, Diesel Filler use a funnel with a filter. CAUTION! Do not use any form of synthetic fuel. ©GreenMech 08/17... - Page 22 Do not sharpen with hand held equipment. All disc blades must be sharpened in “sets” with equal amounts removed to maintain balance. See 6.24 Note. If any disc blades are worn below flat annular section a complete set should be replaced. ©GreenMech 08/17...
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Page 23: Radiator Screen
Note: If full of dirt the element must be replaced. 3 Replace cover. 6.12 Electrical connections 50 Hours Check all wiring loom connections are secure. CAUTION! Poor connections will affect engine security cut-outs and may prevent starting. ©GreenMech 08/17... -
Page 24: Battery
9 Adjust ball nut to remove any slack from brake rod. Note: Servicing of brakes may be required more often if above average mileage is covered. Refer to AL-KO brake manual or GreenMech for details for brake shoe replacement and other servicing ©GreenMech... -
Page 25: Bearings And Pivots
A 40 amp in-line fuse protects the engine pre-heat and start circuit. A 20 amp fuse protects the No Stress system. Note The engine operating speeds for the No Stress system are factory set for particular machine builds and must not be readjusted. ©GreenMech 08/17... - Page 26 Rest and check Hydraulic valve Check operation Discharge does not flow Discharge chute Check for blockage Flywheel Check for blockage Wood unevenly chipped Machine unsteady Support leg Set to correct position Unusual noise(s) Flywheel and bearings Check and replace ©GreenMech 08/17...
- Page 27 If re-grinding breaks into 90mm diameter area, disc blade must be scrapped. After re-grinding weight of disc blades within a set must not vary by more than +/- 1gm (0.03oz). Weight of each disc blade must not be less than 560gm (20oz) ©GreenMech 08/17...
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Page 28: Storage
When machine is finally scrapped, the following items should be disposed of only at authorised waste disposal facilities. Engine oil. Hydraulic oil. Antifreeze. Battery. Tyres. If in doubt, consult Local Authority environmental department. Major non-ferrous items such as covers and hydraulic hoses may also be disposed of separately. ©GreenMech 08/17... - Page 29 Safety Guides and Checklist as Safety Boots with good grip and ankle Transcribed from and Advised by support (complying with EN345-1) Arborculture & Forestry Advisory Group and Issued as Leaflet AFA604(rev1) by Non-Snag Outer Clothing appropriate to HSE, issued 04/14 prevailing weather conditions.
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Page 30: Emergency Procedures
17. Position the chipper so that operators do The PTO shaft is fitted with a suitable not have to stand on embankments/slopes guard complying with EN1152, that when feeding material into the machine encloses the shaft along its full length from tractor to machine. -
Page 31: Moving The Machine
26. Do not put any part of your body 37. Check chipping components and knives (including hands or feet), into the infeed each day for damage and wear. hopper while the machine is running. 38. Wear gloves when handling knives. 27. - Page 32 Further Reading Noise: Don’t lose your hearing! INDG363(rev2) HSE Books 2012 www.hse.gov.uk/pubns/indg363.htm First aid at work: Your questions answered Leaflet INDG2114(rev1) HSE books 2009 www.hse.gov.uk/pubns/indg214.htm Safety signs and signals. The Health and Safety (Safety Signs and Signals) Regulations 1996. Guidance on Regulations L64 (Second edition) HSE Books 2009 ISBN 978 0 7176 6359 0 www.hse.gov.uk/pubns/books/164.htm...
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Page 33: Warranty Policy
MAINTENANCE Maintenance carried out during the warranty period should be carried out as per section 6 of the machine owner’s manual and by an authorised GreenMech dealer. ENGINES This is covered by the manufacturer of the engine. Please refer to the separate warranty conditions as supplied with the owner’s manual. -
Page 34: Risk Assessment
Risk Assessment Assessment No: R028 Company Name: GreenMech Ltd Activity: CHIPMASTER 220 (CM.220.MT.55.D) Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected from hazard... - Page 35 Risk Assessment Assessment No: R028-2 Company Name: GreenMech Ltd Activity: CHIPMASTER 220 (CM.220.MT.55.D) Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected from hazard...
- Page 36 Risk Assessment Assessment No: R028-3 Company Name: GreenMech Ltd Activity: CHIPMASTER 220 (CM.220.MT.55.D) Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected from hazard...
- Page 37 Risk Assessment Assessment No: R028-4 Company Name: GreenMech Ltd Activity: CHIPMASTER 220 (CM.220.MT.55.D) Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected from hazard...
- Page 38 Risk Assessment Assessment No: R015-1 Company Name: GreenMech Ltd Activity: CHIPMASTER 220 TWIN AXLE 360 (CM.220.MT.55.360.D) Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected...
- Page 39 Risk Assessment Assessment No: R015-2 Company Name: GreenMech Ltd Activity: CHIPMASTER 220 TWIN AXLE 360 (CM.220.MT.55.360.D) Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected...
- Page 40 Risk Assessment Assessment No: R015-3 Company Name: GreenMech Ltd Activity: CHIPMASTER 220 TWIN AXLE 360 (CM.220.MT.55.360.D) Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected...
- Page 41 Risk Assessment Assessment No: R015-4 Company Name: GreenMech Ltd Activity: CHIPMASTER 220 TWIN AXLE 360 (CM.220.MT.55.360.D) Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Rating Rating Score Risk Those likely Likely injury Of incident to be affected...
- Page 42 Risk Assessment Assessment No: R015-5 Company Name: GreenMech Ltd Activity: CHIPMASTER 220 TWIN AXLE 360 (CM.220.MT.55.360.D) Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected...
- Page 43 Risk Assessment Assessment No: R030 Company Name: GreenMech Ltd Activity: CHIPMASTER 260 (CM.260.MT.70.D) Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected from hazard...
- Page 44 Risk Assessment Assessment No: R030-2 Company Name: GreenMech Ltd Activity: CHIPMASTER 260 (CM.260.MT.70.D) Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected from hazard...
- Page 45 Risk Assessment Assessment No: R030-3 Company Name: GreenMech Ltd Activity: CHIPMASTER 260 (CM.260.MT.70.D) Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected from hazard...
- Page 46 Risk Assessment Assessment No: R030-4 Company Name: GreenMech Ltd Activity: CHIPMASTER 260 (CM.260.MT.70.D) Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected from hazard...
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