GreenMech EVO205D SAFE-Trak Operator's Manual
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GreenMech EVO205D SAFE-Trak Operator's Manual

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2 0 5
D SAFE-Trak
2 0 5
D SURE-Trak
OPERATOR'S MANUAL
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Summary of Contents for GreenMech EVO205D SAFE-Trak

  • Page 1 2 0 5 D SAFE-Trak 2 0 5 D SURE-Trak OPERATOR’S MANUAL www.greenmech.co.uk...
  • Page 2 Starting machine Stopping machine Blockages Moving machine Preparing for Transport on completion of work Operating Hints Feed Roller speed control Flywheel drive clutch Emergency traction drive 5.10 Maintenance Routine Maintenance Schedule Lubrication points Engine Oil - 1 - 03/22 ©GreenMech...
  • Page 3 Chipper Disc Blade Re-grinding Data 6.24 Shear Bar Removal 6.25 Storage and Disposal Storage Removal From Storage Disposal Appendix Options Winch & Lighting Tower Risk Assessment Warranty Form Transcript of HSE leaflet 604 Engine Warranty - 2 - 03/22 ©GreenMech...
  • Page 4 This manual explains the proper operation of your machine. Read these instructions thoroughly before operating and maintaining the machine. Failure to do so could result in personal injury or equipment damage. Consult your GreenMech supplier if you do not understand the instructions in this manual.

  • Page 5: Specifications

    Platform (Yellow) Feed Out Button Feed In Button Tracks (Blue) (Green) Stand Note: SURE-Trak model includes pivoting tracks TECHNICAL SPECIFICATIONS EVO205D SAFE-Trak model EVO205D SAFE-Trak Infeed Throat Aperture 205mm x 270mm Max Timber Dia 205mm Throughput 22cu.mt/hr Power Unit Kubota Diesel 1803-CR-TE4B 50HP 1826cc...
  • Page 6 Minimise noise and fuel consumption by activating Economy Mode on controller (Section 4.6), switching from Run to Idle, or stopping the engine whenever chipping is not in progress. CAUTION! Operators must wear appropriate ear protection. Bystanders must be kept away from proximity of machine. 03/22 ©GreenMech...
  • Page 7 CAUTION! Lift with extreme care. The machine may tilt because the single lifting point may not be directly over the centre of gravity. Factory fitted Options (Consult GreenMech) Folding Discharge Chute (Section 4.4). Tool Box (Fig. 2.2 on this page).
  • Page 8 Note direction of discharge chute and if necessary, note wind direction to prevent debris from being blown into highway or where it could affect members of the public. Keep machine level. Check route to worksite for gradients, undulations and obstructions. Remove key before doing any maintenance. 03/22 ©GreenMech...
  • Page 9 Speed sensor disables feed roller FEED IN or FEED OUT mode when engine speed is below factory pre-set value. Overload sensor stops and restarts rollers during Feed In. Economy Mode setting (optional) when unloaded reduces speed to idle after preset time. Refer to Section 4.6 for further information. 03/22 ©GreenMech...
  • Page 10 Note: Chipper flywheel runs whenever engine is running, unless drive belt clutch is released. (See 5.9) Select left or right leg switch and press to extend or retract legs. Fig 3.7 Track motion controls Motion levers Chip / track switches Idle / Run 03/22 ©GreenMech...
  • Page 11 7. Check all 8. Check infeed 9. Lock discharge guards are in chute is clear of chute place debris 10. Check stop 12. Increase from 11. Start engine Idle to Run 03/22 ©GreenMech...

  • Page 12: Important Safety Information

    Keep hands clear. Do not climb in bar). Caution! Beware Transport Lock Crushing hazard! Caution! Lock this component Do NOT drive up or down before moving machine slopes of more than 20° Do NOT work or park directly up or down slope. 03/22 ©GreenMech...

  • Page 13: Maintenance Information

    4) Lock / Block 5) Clean blade nut covers flywheel and bolt recess 6) Remove blade 7) Clean blade 8) Replace and spigot and flywheel Tighten to 200Nm recess 9) Replace all 10) Secure covers 11) Replace key covers 03/22 ©GreenMech...

  • Page 14: Operating Information

    Stop button – Feed Roller controls Feed Rollers (Left hand shown) Yellow Idle/Run Up – Run Green Feed In Down - stop Green - UP: Blue - DOWN Blue Feed Out Stop arrow Recovery kit ports Lift Point 03/22 ©GreenMech...

  • Page 15: Machine Preparation

    1) Release swivel clamps, point chute in desired direction Fig 4.3 Discharge Chute away from infeed chute and tighten clamps. 2) Set flap at desired height and tighten clamp. Flap clamp CAUTION! Do not point discharge chute towards infeed Swivel area. (See Fig 4.5) clamps 03/22 ©GreenMech...
  • Page 16 CAUTION! Travel with discharge chute down is not recommended, unless restraint is provided. 4.5 Work Position (Typical) Typical work position (fig 4.5) shown with infeed chute down and discharge chute pointing away from infeed. Fig 4.5 Work position (typical) Discharge Infeed 03/22 ©GreenMech...
  • Page 17 General Note: Maximum and minimum stress speeds, feed roller start speed and Idle (Eco) speeds are all factory set and locked. Consult dealer or Greenmech Ltd for resetting. Values shown in Fig 4.6.1 and Fig 4.6.2 are sample and may not apply to this machine.

  • Page 18: Operation

    Check work area and erect signs and cone off discharge area if necessary. Check ALL safety procedures have been followed. CAUTION! Always work with chipper level, preferably with the infeed direction slightly down the slope to minimise the risk of material falling back out. 03/22 ©GreenMech...

  • Page 19: Stopping Machine

    (fig 5.2). 3) Turn key anticlockwise to OFF (position 0) to stop engine. 4) Wait for chipper flywheel to stop. CAUTION! Chipper flywheel will take several seconds to stop due to its inertia. 03/22 ©GreenMech...
  • Page 20 Fig 5.4.3 Feed roller lift 8) Re-assemble all covers with correct fasteners and check for security. 9) Start machine as 5.2 and check operation. Note: If machine will not run, repeat process or contact dealer for technical advice. Lock 03/22 ©GreenMech...
  • Page 21 Unlock, lift and secure covers to remove debris. Replace and secure covers. Raise rear stand and lock securely. If detached, re-attach trailer to vehicle, raise jockey wheel, connect safety cable and electric services. See Section 4.4 for optional folding discharge chute. Infeed chute 03/22 ©GreenMech...

  • Page 22: Operating Hints

    2) Start engine to drive machine without chipper. Disengaged Clutch may be used with care to free blocked flywheel. With chipper cleared, stop engine, push lever fully up to re-engage and restart engine. Clutch disengaged 03/22 ©GreenMech...
  • Page 23 Legs - in/out Fig 5.10.1 Optional Recovery Kit 5.10.1 Emergency Recovery Kit (Fig 5.10.1) A triple pump recovery kit is available from GreenMech as an option. Hoses 5.10.2 Optional Emergency Traction Drive (factory fit) In event of engine or control failure, machine can be tracked slowly for short distance for recovery away from hazards (e.g.

  • Page 24: Routine Maintenance Schedule

    Service engine Refer to engine manual Check track gear units, rollers and bearings Refer to track manual Replace return filter element 6.20 1000 hours in addition to 250 hour actions Change hydraulic oil when replacing filter element 6.21 03/22 ©GreenMech...
  • Page 25 EVO205D SAFE / SURE-Trak 6. MAINTENANCE SMART SENSE Controller Settings Refer to dealer or GreenMech Ltd. ENGINE MAINTENANCE REFER TO ENGINE MANUAL TRACK MAINTENANCE REFER TO TRACK MANUAL Recommended lubricants Specification Hydraulic Oil ISO 32 Grease Complex grease EP2 (high temperature)
  • Page 26 CAUTION! Do not use any form of synthetic fuel. Fig. 6.6 Drive Belts 6.6 Drive Belts (Under Engine Cover) Check daily before work (Fig 6.6) condition of all drive belts and replace if worn. See section 6.9 for adjustment and replacement instructions. Drive belts 03/22 ©GreenMech...
  • Page 27 See 6.24 Note. If any blades are worn below flat annular section a complete set should be replaced. Fig 6.7.3 Blade fastening assembly Fig 6.7.4 Nord-Lock washer pair Washer pair Note fewer teeth facing each other 03/22 ©GreenMech...
  • Page 28 2) Slide out element and either blow out with air-line or gently tap on smooth ground to release debris. 3) Replace cover. 6.12 Electrical Connections Weekly Check all wiring loom connections are secure. CAUTION! Poor connections will affect engine security cut-outs and may prevent starting. 03/22 ©GreenMech...
  • Page 29 4) Proceed with track maintenance – refer to track manual. Track retracted off ground 5) Carefully reverse procedure to return machine onto its tracks. 6) Remove support legs and stow under frame using pins to retain. 03/22 ©GreenMech...
  • Page 30 There are two fuses. A 40 amp in-line fuse protects engine pre-heat and start circuit. A 20 amp fuse protects No Stress Power Protection System. Note Operating speeds for No Stress system are factory set for particular machine models. 03/22 ©GreenMech...
  • Page 31 EVO205D SAFE / SURE-Trak 6. MAINTENANCE 6.23 Fault Finding Fault Check Action Page Smart Sense controller If not functioning as expected, refer to dealer or GreenMech. There are no operator interventions available. Engine will not start Battery Recharge Fuel Fill tank Oil pressure...
  • Page 32 2) Attach slide hammer to exposed thread in shear bar. 3) Carefully ease out bar with hammer (fig 6.25). Shear bar 4) Turn bar to new cutting edge or replace. 5) Refit bar 6) Replace end cover. Slide hammer 03/22 ©GreenMech...

  • Page 33: Removal From Storage

    When machine is finally scrapped, the following items should be disposed of only at authorised waste disposal facilities. Engine oil. Hydraulic oil. Antifreeze. Battery. Tyres. If in doubt, consult Local Authority environmental department. Major non-ferrous items such as covers and hydraulic hoses may also be disposed of separately. 03/22 ©GreenMech...
  • Page 34 To Lower: On completion of use, turn air release Release knob knob anti-clockwise to gently lower tower to transport (Fig 2.1). To stop at reduced height, tighten knob clockwise. CAUTION! Beware of overhead cables. Always lower tower when moving machine. Maintenance Refer to suppliers’ instructions. 03/22 ©GreenMech...

  • Page 40: Warranty Policy

    MAINTENANCE Maintenance carried out during the warranty period should be carried out as per section 6 of the machine owner’s manual and by an authorised GreenMech dealer. ENGINES This is covered by the manufacturer of the engine. Please refer to the separate warranty conditions as supplied with the owner’s manual.

  • Page 41: Personal Protective Equipment (Ppe)

    • Safety Boots with good grip and ankle Safety Guides and Checklist as Transcribed from and Advised by support (complying with EN345-1) Arborculture & Forestry Advisory Group • Non-Snag Outer Clothing appropriate to and Issued as Leaflet AFA604(rev1) by HSE, issued 04/14 prevailing weather conditions.

  • Page 42: Emergency Procedures

    • The PTO shaft is fitted with a suitable 17. Position the chipper so that operators do guard complying with EN1152, that not have to stand on embankments/slopes encloses the shaft along its full length when feeding material into the machine from tractor to machine.

  • Page 43: Moving The Machine

    25. Use a push stick at least 1.5 metre long, 36. Ensure the machine is carried out in accordance with the manufacture’s for both short produce and for the last piece of produce to be chipped. handbook. 26. Do not put any part of your body (including hands or feet), into the infeed 37.
  • Page 44 Further Reading Noise: Don’t lose your hearing! INDG363(rev2) HSE Books 2012 www.hse.gov.uk/pubns/indg363.htm First aid at work: Your questions answered Leaflet INDG2114(rev1) HSE books 2009 www.hse.gov.uk/pubns/indg214.htm Safety signs and signals. The Health and Safety (Safety Signs and Signals) Regulations 1996. Guidance on Regulations L64 (Second edition) HSE Books 2009 ISBN 978 0 7176 6359 0 www.hse.gov.uk/pubns/books/164.htm...
  • Page 45  Page 1 of 3 ENGINE - 2 YEAR/2000HOUR WARRANTY AGREEMENT TERMS, CONDITIONS AND EXCLUSIONS ALL ENGINE MODELS Kubota (UK) Limited (The Company) guarantees all products supplied by them against any defect in material, manufacture and assembly. Each of the Company’s Dealers (The Supplier) is required to give the benefit of the above warranty to the RETAIL PURCHASER of the new goods supplied by the Company as follows;...

  • Page 46: General Conditions

      2 YEAR/2000HOUR ENGINE WARRANTY Page 2 of 3 GENERAL CONDITIONS It should be noted that normal maintenance services such as belt or operational adjustments and the supply of materials used in any such service, are not covered by the terms of the Warranty.

  • Page 47: Warranty Period

      2 YEAR/2000HOUR ENGINE WARRANTY Page 3 of 3 WARRANTY PERIOD The full and maximum warranty term will be two years or two thousand hours whichever comes first and is subject to the exclusions shown below; EXCLUSIONS applicable to the first year or up to 1000hrs use; Includes all serviceable items and any component subject to fair wear and tear, such as;...
  • Page 48 01789 400 044 support@greenmech.co.uk www.greenmech.co.uk GreenMech Ltd, The Mill Industrial Park, Kings Coughton, Alcester, Warwickshire B49 5QG www.greenmech.co.uk...

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Evo205d sure-trak

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