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GreenMech EVO 205 TT Operator's Manual

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OPERATOR'S MANUAL
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Summary of Contents for GreenMech EVO 205 TT

  • Page 1 2 0 5 OPERATOR’S MANUAL www.greenmech.co.uk...
  • Page 2 Starting machine Stopping machine Blockages Number not used Preparing for Transport on completion of work Operating Hints Feed Roller speed control Flywheel Drive Clutch Maintenance Routine Maintenance Schedule Lubrication points Engine Oil Coolant Hydraulic Oil ©GreenMech - 1 - 03/24...
  • Page 3 Chipper Disc blade regrinding data 6.25 Shear bar removal Storage and Disposal Storage Removal from storage Disposal Appendix Hydraulic Circuit Electrical Circuits Certificate of Conformity Risk Assessment Noise Assessment Parts List Transcript of HSE leaflet 604 ©GreenMech - 2 - 03/24...
  • Page 4 It is potentially hazardous to fit or use any parts other than genuine GreenMech parts. The company disclaims all liability for the consequences of such use, which in addition voids the machine warranty.
  • Page 5 Smart-Sense No-Stress Electronic Feed Roller Controller Fuel Capacity 50lt diesel Tyre size 185/70//R13 Tonnes per Hour 4.25 tonne/hr Discharge rotation 280 deg. Hydraulic capacity 50lt Length 3545mm Width 1990mm (max) Height (Work) 2745mm Weight 1800kg Sound Power Lwa 120dB(A) Sound Pressure LPa 91dB(A) ©GreenMech 03/24...

  • Page 6: Lifting Points

    Drawbar and hitch Ball type hitch with overrun brake and safety cable and electrical power cable. CAUTION! Ensure that the towing vehicle is correctly suited to the trailer weight and drawbar (nose) loading. If necessary check with national vehicle legislation. ©GreenMech 03/24...
  • Page 7 Note direction of discharge chute and if necessary, note wind direction to prevent debris from being blown into highway or where it could affect members of the public. Keep machine level. Check route to worksite for gradients, undulations and obstructions. Remove key before doing any maintenance. ©GreenMech 03/24...
  • Page 8 Speed sensor disables feed roller FEED IN or FEED OUT mode when engine speed is below factory pre-set value. Overload sensor stops and restarts rollers during Feed In. Economy Mode setting (optional) when unloaded reduces speed to idle after preset time. Refer to Section 4.6 for further information. 3.7 Number not used ©GreenMech 03/24...
  • Page 9 7. Check all 8. Check infeed 9. Lock discharge guards are in chute is clear of chute place debris 10. Check stop 12. Increase from 11. Start engine Idle to Run ©GreenMech 03/24...

  • Page 10: Important Safety Information

    Caution! Beware Transport Lock Do NOT operate with Crushing hazard! infeed chute at less than 600mm from ground (bottom stop bar). Lock this component before moving machine Do NOT work or park directly up or down slope. ©GreenMech 03/24...

  • Page 11: Maintenance Information

    Operating Information Discharge chute control Stop button Feed Roller controls Feed Rollers (Left hand shown) Yellow Idle/Run Up – Run Green Feed In Green - UP: Blue - DOWN Down - stop Blue Feed Out ©GreenMech 03/24...

  • Page 12: Machine Preparation

    4) Ensure that body locks into new position 5) Secure with locking handle and relatch handle. Fig 4.2.2 Turntable Lock CAUTION! Before travelling, ensure that turntable is rotated back into transport position, locked and secured with transport catch. Turntable Lock 4.3 Infeed Chute ©GreenMech 03/24...
  • Page 13 CAUTION! Do not point discharge chute Swivel clamps towards infeed area. 4.5 Work Position (Typical) Fig 4.5 Work position (typical) Typical work position (fig 4.5) shown with infeed chute down and discharge chute pointing away from infeed. Discharge Infeed ©GreenMech 03/24...
  • Page 14 General Note: Maximum and minimum stress speeds, feed roller start speed and Idle (Eco) speeds are all factory set and locked. Consult dealer or Greenmech Ltd for resetting. Values shown in Fig 4.6.1 and Fig 4.6.2 are sample and may not apply to this machine.

  • Page 15: Operation

    Check work area and erect signs and cone off discharge area if necessary. Check ALL safety procedures have been followed. CAUTION! Always work with chipper level, preferably with the infeed direction slightly down the slope to minimise the risk of material falling back out. ©GreenMech 03/24...

  • Page 16: Stopping Machine

    (fig 5.2). 3) Turn key anticlockwise to OFF (position 0) to stop engine. 4) Wait for chipper flywheel to stop. CAUTION! Chipper flywheel will take several seconds to stop due to its inertia. ©GreenMech 03/24...
  • Page 17 9) Re-assemble all covers with correct fasteners and check for security. 10) Start machine as 5.2 and check operation. Note: If machine will not run, repeat process or contact dealer for Tensioner technical advice. 5.5 Number not used ©GreenMech 03/24...

  • Page 18: Operating Hints

    Fig 5.8 Adjustable feed roller control 5.8 Adjustable Feed Roller Speed Control When chipping wood sizes larger than 150mm diameter it is necessary to reduce feed roller speed to suit material being chipped. Turn control knob (fig 5.8) to adjust speed. Control Knob ©GreenMech 03/24...
  • Page 19 2) Start engine to drive machine without chipper. Clutch may be used with care to free blocked Clutch engaged flywheel. With chipper cleared, stop engine, push lever fully up to re-engage and restart engine. Disengaged Clutch disengaged ©GreenMech 03/24...
  • Page 20 Check condition of bearings and pivots 6.16 Service engine Refer to engine manual Check axle mounting bolts for tightness 6.19 Replace return filter element 6.20 1000 hours in addition to 250 hour actions Change hydraulic oil when replacing filter element 6.21 ©GreenMech 03/24...
  • Page 21 EVO205-TT Model 6. MAINTENANCE SMART SENSE controller settings Refer to dealer or GreenMech Ltd. ENGINE MAINTENANCE REFER TO ENGINE MANUAL DRAWBAR, WHEELS AND BRAKES REFER ALSO TO AL-KO CHASSIS MANUAL All references to wheels and brakes apply also to optional trailers.
  • Page 22 Fig. 6.2 Engine (top view) Oil Filler Dipstick 6.3 Coolant (under Engine side cover) Check daily, both radiator and overflow tank (fig 6.3). Refill as required. Check antifreeze. CAUTION! Do not remove cap when engine is hot. Fig.6.3 Coolant Coolant Filler ©GreenMech 03/24...

  • Page 23: Hydraulic Oil

    Check daily, before work, the condition of drive belts and replace if worn. See Section 6.9 for further information. 1 Unlock and open covers away from drive belt area (fig 6.6). 5) After inspection replace all covers and lock securely. Tensioner screw ©GreenMech 03/24...
  • Page 24 See 6.24 Note. If any blades are worn below flat annular section a complete set should be replaced. Fig 6.7.3 Blade fastening assembly Fig 6.7.4 Nord-Lock washer pair Washer pair Note fewer teeth facing each other ©GreenMech 03/24...
  • Page 25 2) Slide out element and either blow out with air-line or gently tap on smooth ground to release debris. 3) Replace cover. 6.12 Electrical connections Weekly Check all wiring loom connections are secure. CAUTION! Poor connections will affect engine security cut-outs and may prevent starting. ©GreenMech 03/24...
  • Page 26 9) Adjust ball nut to remove any slack from brake rod. Note: Servicing of brakes may be required more often if above average mileage is covered. Refer to AL-KO brake manual or GreenMech for details for brake shoe replacement and other servicing Balance bar ©GreenMech...
  • Page 27 Dispose of waste oil according to local authority environmental procedures. 6.22 Fuses and No Stress system Fuses are located in electric distribution box. Refer to dealer or GreenMech. Note Operating speeds for No Stress system are factory set for particular machine models.
  • Page 28 EVO205-TT Model 6. MAINTENANCE 6.23 Fault finding Fault Check Action Page Smart Sense controller If not functioning as expected, refer to dealer or GreenMech. There are no operator interventions available. Engine will not start Battery Recharge Fuel Fill tank Oil pressure...
  • Page 29 Fig 6.25 Shear Bar access 6.25 Shear Bar removal and turning Shear bar Shear bar is accessed from drive cover and can be turned to use second edge. Consult dealer or GreenMech for guidance on removal and replacement. ©GreenMech 6-10 03/24...

  • Page 30: Removal From Storage

    When machine is finally scrapped, the following items should be disposed of only at authorised waste disposal facilities. Engine oil. Hydraulic oil. Antifreeze. Battery. Tyres. If in doubt, consult Local Authority environmental department. Major non-ferrous items such as covers and hydraulic hoses may also be disposed of separately. ©GreenMech 03/24...
  • Page 31 01789 400 044 support@greenmech.co.uk www.greenmech.co.uk GreenMech Ltd, The Mill Industrial Park, Kings Coughton, Alcester, Warwickshire B49 5QG www.greenmech.co.uk...

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