Summary of Contents for Sun Microsystems Ultra 2 series
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Ultra 2 Series ™ ™ Service Manual The Network Is the Computer ™ Sun Microsystems Computer Company 2550 Garcia Avenue Mountain View, CA 94043 USA 415 960-1300 fax 415 969-9131 Part No.: 802-2561-10 Revision A, May 1996...
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Etats-Unis et dans d’autres pays, et licenciée exclusivement par X/Open Company Ltd. Le logiciel détenu par des tiers, et qui comprend la technologie relative aux polices de caractères, est protégé par un copyright et licencié par des fournisseurs de Sun.
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Index ......... . . Index-1 Ultra 2 Series Service Manual—May 1996...
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Figure 3-1 Sun Type-5 Keyboard ........Figure 3-2 Power LED .
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Fast Wide SCSI Connector Pin Configuration....Figure B-5 Audio Port Connectors Jack Configuration....Ultra 2 Series Service Manual—May 1996...
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System Unit or Server Functional Block Diagram ..Figure C-2 Ultra 2 Series Desktop Workstation and Ultra Enterprise 2 Server System Board Block Diagram ..C-21 Figure C-3 Identifying Jumper Pins .
ASIC Characteristics ........C-14 Table C-6 Ultra 2 series Desktop Workstation and Ultra Enterprise 2 Server Power Supply Budget....C-20 Table C-7 Serial Port Jumper Settings .
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Code Samples Code Example 3-1 Diag-Level NVRAM Variable Set to Max ..Code Example 3-2 Diag-Level NVRAM variable Set to Min ... 3-13 Code Example 3-3 Typical Error Code Failure Message .
Preface ™ The Ultra 2 Series Service Manual provides detailed procedures that describe the removal and replacement of field replaceable units (FRUs) in the Ultra 2 ™ series computer (system unit) and the Ultra Enterprise 2 server (server). People that should use this book include technicians, advanced computer system end-users with experience in replacing hardware and troubleshooting, system administrators, and qualified service providers.
Part Number/Title Chapter Number/Title Content Description Part 1, “System Chapter 1, “Product Describes the major components Information” Description” of the Ultra 2 series desktop and the Ultra system Enterprise 2 server Part 2, Chapter 2, “SunVTS Describes the execution of “Troubleshooting”...
Content Description Part 6, “Illustrated Chapter 11, Lists replaceable parts for the Parts Breakdown” “Replacement Parts” Ultra 2 series system unit Part 7, “Appendixes, Appendix A, B, and C Provide product specifications, Glossary, and Index” signal descriptions, and functional descriptions for the...
You must be root to do this. Related Documentation Table P-3 lists related manuals supporting the Ultra 2 Series Service Manual which are are also available on-line (refer to the Ultra 2 Series Hardware AnswerBook or the Solaris on Sun Hardware AnswerBook set).
Ordering Sun Documents ™ The SunDocs Order Desk is a distribution center for Sun Microsystems technical documents. Technical documents may be purchased through major credit cards or company purchase orders. Table P-5 lists the locations where you can order documents.
155-19-26 155-19-27 Japan 0120-33-9096 0120-33-9097 World Wide Web: http://www.sun.com/sunexpress/ Sun Welcomes Your Comments Please use the Reader Comment Card that accompanies this document. We are interested in improving our documentation and welcome comments and suggestions. You can also email or fax your comments to us. Please include the part number of your document in the subject line of your email or fax message.
Product Description 1.1 Ultra 2 Series Overview The Ultra 2 series desktop workstation and the Ultra Enterprise 2 server are multi-processor devices that use the family of UltraSPARC processors. Both the desktop workstation and the server offer super-scalar processor technology, multiprocessing, high-performance memory interconnection, and high bandwidth I/O.
Figure 1-2 Ultra Enterprise 2 Server The following sections provide a brief description of the Ultra 2 series desktop workstation I/O devices. Also included is a detailed overview of the Ultra 2 series and the Ultra Enterprise 2 system unit.
1.1.1 I/O Devices (Ultra 2 Series Desktop) The Ultra 2 series desktop workstation uses the following I/O devices: • Keyboard • Optical mouse • Multimedia speaker system • Microphone • Color camera • One of several types of monitors Table 1-1 lists the supported I/O devices and provides a brief description of each device.
1.1.2 System Unit Features System unit components are located in a Sun Ultra 2 chassis. Overall chassis dimensions (width x depth x height) are 17.87 inches x 17.63 inches X 5.20 inches (450mm x 444mm x 130mm). The chassis contains (or may be upgraded to contain) electrical components with the following features: •...
Note – Part numbers listed in Table 1-2 are correct as of the service manual publication date but are subject to change without notice. Consult your authorized Sun sales representative or service provider to confirm a part number prior to ordering a replacement part.
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75-MHz card, 75-MHz desktop workstation only) 350-watt power supply 300-1315-xx 350-watt (W) power supply 3.5-inch floppy drive, 3D 370-2151-xx Drive, floppy, (optional) 3.5inch, 3D, black bezel 4X CD drive 370-2102-xx Quadspeed CD (optional) drive Ultra 2 Series Service Manual—May 1996...
SunVTS This chapter contains an overview of the Sun Validation and Test Suite ™ (SunVTS ) diagnostic tool/application. The following is the list of the SunVTS diagnostic topics presented in this chapter. SunVTS Overview page 2-1 SunVTS Kernel page 2-2...
2.1.2 SunVTS User Interface The SunVTS user interface (vtsui) diagnostic tool operates in the OpenWindows background. Upon activation, vtsui provides vtsk control, various user options, tests, and read-log files. Ultra 2 Series Service Manual—May 1996...
2.1.3 SunVTS TTY The vtstty diagnostic tool controls the vtsk from either a command shell or a terminal attached to a serial port. Most options available in vtstty have equivalent options in vtsui. vtstty is applicable to server configurations only. SunVTS...
Power-On Self-Test This chapter contains procedures to initiate the Power-On Self-Test (POST) diagnostics. Procedures are also included to support pre-POST preparation, POST data interpretation, and bypassing POST diagnostics. The following is a list of the POST diagnostic topics presented in this chapter. POST Overview page 2-2 Pre-POST Preparation...
POST is useful in determining if a portion of the system has failed and should be replaced. POST detects approximately 85 percent of Ultra 2 series system faults and is located in the system board OpenBoot PROM (OBP). The setting of the diag-level switch determines the POST function.
OBP. To set up a tip connection: 1. Connect serial port A of the system being tested to another Sun Workstation serial port B using a serial null modem cable (connect cable pins 2-3, 3-2, 7-20, and 20-7).
4. In a shell tool window on the Sun Workstation, enter tip hardwire. The system replies: hostname% tip hardwire connected Note – The shell window is now a tip window directed to the serial port of the Sun Workstation or server being tested. When power is applied to the system being tested, POST messages will be displayed in this window.
1. At the system prompt, enter: setenv diag-switch? true. Verify the prompt, diag-switch? true, is displayed 2. At the Sun type-5 keyboard, power cycle the system by simultaneously pressing the shift key and the power-on key (Figure 2-1). After a few seconds, press the power-on key.
Variable Set to Max.“ An example of a min level POST output on serial port A is provided in Section 2.4.2, “Diag-level NVRAM Variable Set to Min.“ 1. To set the diag-level variable to min, enter: ok setenv diag-level min Ultra 2 Series Service Manual—May 1996...
2. To return to the default setting ok setenv diag-level max 2.4.1 Diag-Level NVRAM Variable Set to Max When the diag-level NVRAM parameter is set to max, POST enables an extended set of diagnostic-level tests. This mode requires approximately 2.5 minutes to complete with a dual CPU configuration or approximately 1.5 minutes to complete with a single CPU configuration.
Diag-Level NVRAM Variable Set to Max ok Hardware Power ON Button Power ON Button Power ON @(#)Sun Ultra 2 UPA/SBus X.X X.X FCS Test PROM Version X created XXXX/XX/XX XX:XX Clearing DTAGS 0000.0000.0008.0000 Done Probing keyboard Done %o0 = 0000.0000.0000.4001 Executing Power On SelfTest 0>@(#) Sun Ultra Enterprise 2 POST, FCS_Version XX.XX.XX X/XX/XX...
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Code Example 2-1 Diag-Level NVRAM Variable Set to Max (Continued) 0>BMX Test 0> Checking BMX's 0>Probing Memory 0> Found Memory Group (Variable based upon memory configuration) 0> Found (Variable based upon memory configuration) of usable Main Memory 0>SIMM Group Base Addr Size Group Status 0>...
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Memory Stress Test 1> Test being relocated into Memory 0> Memory Stress Test 0> Test being relocated into Memory 0> Memory Address Line Test 1> Memory Address Line Test 0> Test being relocated into Memory 2-10 Ultra 2 Series Service Manual—May 1996...
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Code Example 2-1 Diag-Level NVRAM Variable Set to Max (Continued) 0>Forcing ECC Faults Test 0> ECC CE Pattern Test 1>CPU Speed 1> CPU 1 Running at XXX MHZ. 1>CPU Functional Test 1> Mapping Selftest Enabling MMUs 1> SPARC Atomic Instructions Test 1>...
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UltraSPARC-2 Prefetch Instructions Test 0> *UltraSparc-1 module detected, tests skipped 0>Cross Calls Test (Dual CPU configuration only) 0> Cross Calls Test 0>Cache Coherency Test 0> Multi-Processor Cache Coherence Test 0> << POST COMPLETE(0) >> 2-12 Ultra 2 Series Service Manual—May 1996...
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Code Example 2-2 Diag-Level NVRAM variable Set to Min Hardware Power ON Button Power ON Button Power ON @(#) Sun Ultra 2 UPA/SBus X.X X.X FCS Test PROM Version Xcreated XXXX/XX/XX XX:XX Clearing DTAGS 0000.0000.0008.0000 Done Probing keyboard Done %o0 = 0000.0000.0000.2001 Executing Power On SelfTest 0>@(#)
2.5 POST Progress and Error Reporting While POST is initialized, the Caps Lock key on the Sun type-5 keyboard flashes on and off to indicate that POST tests are being executed. Additional POST progress indications are also visible when a TTY-type terminal or a tip line is connected between serial port B (default port) of the system being tested and a POST monitoring system.
POST may be disabled and thereby bypassed. To bypass POST: 1. Prior to powering on the system, press and hold the Stop and D keys on the Sun type-5 keyboard. 2. With the Stop and D keys pressed, turn on the system by pressing the power-on key (Figure 2-1 on page 2-6).
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LEDs to indicate the failure. If the POST detects no errors, all LEDs turn off before returning to the OpenBoot PROM (OBP) banner. Figure 2-3 shows the location of the LED keys on the Sun type-5 keyboard. Table 2-2 defines the keyboard LED patterns.
Table 2-2 Keyboard LED Patterns Caps Lock Compose Scroll Lock Num Lock Bit Value Meaning of Pattern Blink x000 POST in progress 0000 POST successfully completed 0001 DSIMM in slot U 0401/0501 failed 0010 DSIMM in slot U 0601/0701 failed 0011 DSIMM in slot U 0402/0502 failed...
6. To receive additional POST failure information, establish a tip connection (Section 2.2.1, “Setting Up a Tip Connection.“) 2-18 Ultra 2 Series Service Manual—May 1996...
Troubleshooting Procedures This chapter describes how to troubleshoot possible problems and includes suggested corrective actions. Power-On Failure page 4-2 Video Output Failure page 4-3 Disk or CD-ROM Drive Failure page 4-3 Power Supply Test page 4-5 DSIMM Failure page 4-9 OpenBoot PROM On-Board Diagnostics page 4-11...
If the system unit powers on, no further action is required. If the system unit does not power on, the keyboard may be defective. Connect a spare Sun type-5 keyboard to the system unit and press the power-on key.
4.2 Video Output Failure The following provides an example of a video output failure symptom and suggested action. Symptom No video at the system monitor. Action Check the AC power cord. Ensure that the AC power cord is connected to the monitor and to the wall receptacle.
If replacing both the disk drive and the system board does not correct the problem, replace the internal disk drive cable and SCSI backplane assembly. Ultra 2 Series Service Manual—May 1996...
4.4 Power Supply Test The following provides instructions to test the power supply. Note – Figure 4-1 and Table 4-2 identify power supply connector J3203. Figure 4-2 and Table 4-3 identify power supply connector J3204. Figure 4-3 and Table 4-4 identify power supply connector J3205. Figure 4-4 and Table 4-5 identify power supply connector J3206.
+5.0 VDC Return +5.0 VDC 1. +3.0 VDC (B) is a variable value dependent upon the CPU module type. Nominal value is 3.3 VDC. With CPU module absent, variable value is < 0.5 VDC. Ultra 2 Series Service Manual—May 1996...
4.5 DSIMM Failure At times the operating system, diagnostic program, or POST may not display a DSIMM location (U number) as part of a memory error message. In this situation, the only available information is a physical memory address and failing byte (or bit).
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16-Mbyte, four 32-Mbyte, four 64-Mbyte, or four 128-Mbyte DSIMMs. Unused addresses are mapped by the memory management hardware. Regardless of the installed DSIMM capacity, the memory starting address is as listed in Table 4-6. 4-10 Ultra 2 Series Service Manual—May 1996...
NVRAM/TOD chip and displays the result as a seconds counter. During normal operation, the seconds counter repeatedly increments from 0 to 59 until interrupted by pressing any key on the Sun type-5 keyboard. Code Example 4-1 identifies the watch-clock output message. Code Example 4-1...
When the test is interrupted by pressing any key, watch-net-all searches to test the next Ethernet interface card installed in the system. Code Example 4-3 identifies the watch-net-all output message. 4-12 Ultra 2 Series Service Manual—May 1996...
4.6.4 probe-scsi and probe-scsi-all probe-scsi transmits an inquiry command to internal and external SCSI devices connected to the Ultra 2 series on-board SCSI interface. If the SCSI device is connected and active, the target address, unit number, device type, and manufacturer name is displayed. Code Example 4-4 identifies the...
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Copyright (c) 1995 Seagate All rights reserved ASA2 Target 1 SEAGATE ST32550W Unit 0 Disk Sun2.1G041200000000 Copyright (c) 1995 Seagate All rights reserved ASA2 Target 6 TOSHIBA XM- Unit 0 Removable Read Only 5301TASUN4XCD173506/22/95 device 4-14 Ultra 2 Series Service Manual—May 1996...
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probe-scsi-all transmits an inquiry command to SCSI devices connected to the system SCSI host adapters. The first identifier listed in the display is the SCSI host adapter address in the system device tree followed by the SCSI device identification data. Code Example 4-5 identifies the probe-scsi-all output message.
Note – The floppy drive is selected as the test <alias name> example. Code Example 4-6 test Output Message ok test floppy Testing floppy disk system. A formatted disk should be in the drive. Test succeeded. 4-16 Ultra 2 Series Service Manual—May 1996...
Table 4-7 Selected OBP On-Board Diagnostic Tests Type of Test Description Preparation Test screen Tests system video graphics hardware Diag-switch? NVRAM parameter must be true for the test to execute. and monitor Test floppy Tests floppy drive response to commands A formatted diskette must be inserted into the drive.
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A series of patterns are displayed. b. FFB Frame Buffer functional test passed appears. 4. When the FFB on-board diagnostics are completed, enter setenv diag-switch? false. The diag-switch? = false is displayed. 4-18 Ultra 2 Series Service Manual—May 1996...
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Part 3 — Preparing for Service Safety and Tool Requirements page 5-1 Powering On and Off page 6-1...
5.1 Safety Requirements Before servicing any part of the Ultra 2 series system or server units, read the instructions and cautions in this section. This information explains how to work safely when servicing a Sun Microsystems product. For protection, observe the following safety precautions when setting up the equipment: •...
Sun product. 5.3.2 Placement of a Sun Product Caution – To ensure reliable operation of the Sun product and to protect it from overheating, openings in the equipment must not be blocked or covered. A Sun product should never be placed near a radiator or hot air register.
ESD-sensitive components in antistatic bags before placing it on any surface. 5.3.5 Lithium Battery Caution – On Sun system boards, a lithium battery is molded into the real-time clock, SDS No. M48T59Y,MK48TXXB-XX, M48T18-XXXPCZ or M48T59W-XXXPCZ. Batteries are not customer replaceable parts. They may explode if mistreated.
5.4 Tools Required The following tools are required to service the Ultra 2 series desktop workstation and the Ultra Enterprise 2 server. • Phillips screwdriver • Long-nose plier • Grounding wrist strap • Volt-ohm-milliammeter (VOM) • Antistatic surface Place ESD-sensitive components such as system board, circuit cards, disk drives, and TOD/NVRAM on an antistatic surface.
Note – Peripheral power is activated prior to system power so the system can recognize the peripherals when it is activated. 2. Set the power on/standby switch to the on (I) position (Figure 6-1) or press the Sun Type-5 keyboard power-on key (Figure 6-2).
Caution – Prior to turning off the system power, exit from the operating system. Failure to do so may result in loss of data. 1. Notify users that the system is going down. 2. Back up system files and data. Ultra 2 Series Service Manual—May 1996...
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3. Halt the system. 4. Set the power on/standby switch to the stand-by (O) position (Figure 6-1) or press the Sun Type-5 keyboard power-on key (Figure 6-2). 5. Verify the following: a. Front panel LED is extinguished. b. System fans are disabled.
Internal Access This chapter explains how to remove the cover, attach the wrist strap, and replace the cover. Removing the Cover page 7-2 Attaching the Wrist Strap page 7-3 Replacing the Cover page 7-4...
When the cover clears the back panel, move the cover away from the front panel to free it from the chassis and set aside. Lock block Screw Figure 7-1 Location of Lock Block Ultra 2 Series Service Manual—May 1996...
Top cover tab (2) Cover Figure 7-2 Removing the Cover 7.2 Attaching the Wrist Strap Caution – Wear an antistatic wrist strap and use an ESD-protected mat when handling components. When removing components other than the power supply, leave the power cord connected to both the system/server unit and the wall receptacle.
(Figure 7-4). 4. Press down on both sides of the cover near the front edges until it firmly seats with the chassis back panel. 5. Press the tabs near the back panel. Ultra 2 Series Service Manual—May 1996...
6. Position the lock block. Tighten the screw securing the lock block to the cover and back panel. 7. Power-on the system. Top cover tab (2) Cover Figure 7-4 Replacing the Cover Internal Access...
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Ultra 2 Series Service Manual—May 1996...
Major Subassemblies This chapter contains procedures to remove and replace the major subassemblies of the system and server units. The following is the list of the major subassemblies: Power Supply page 7-2 SCSI Cable page 7-5 Diskette Drive Cable page 7-7...
7. Disconnect the following power supply connectors from the system board (Figure 7-1). • J1 from J3206 • J2 from J3205 • J3 from J3203 • J4 from J3204 8. Loosen the two captive screws securing the power supply to the back panel. Ultra 2 Series Service Manual —May 1996...
9. Push the power supply toward the chassis front to disengage the mounting hooks. 10. Tilt the power supply slightly toward the system board; lift the power supply from the chassis. Power supply J5/J6 Captive screw (2) Chassis rear Figure 7-1 Removing the Power Supply Major Subassemblies...
5. Connect the power supply connector J6 to the diskette drive. 6. Connect the power supply connector J5 to the CD-ROM drive (or 4-mm/8-mm tape drive). 7. Detach the wrist strap. 8. Replace the system unit cover. 9. Power-on the system. Ultra 2 Series Service Manual —May 1996...
J5/J6 Power Supply Chassis rear Figure 7-2 Replacing the Power Supply 7.2 SCSI Cable To remove and replace the SCSI cable, proceed as follows. 7.2.1 Removing the SCSI Cable To remove the SCSI cable: 1. Power-off the system. 2. Remove the system unit cover. Major Subassemblies...
3. Connect the P1 connector to J1202 on the system board. 4. Connect the P2 connector to the CD-ROM drive (4-mm or 8-mm tape drive. 5. Detach the wrist strap. 6. Replace the system unit cover. 7. Power-on the system. Ultra 2 Series Service Manual —May 1996...
7.3 Diskette Drive Cable To remove and replace the diskette drive cable, proceed as follows. 7.3.1 Removing the Diskette Drive Cable To remove the diskette drive cable: 1. Power-off the system. 2. Remove the system unit cover. Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat.
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3. Detach the wrist strap. 4. Replace the system unit cover. 5. Power-on the system. Ultra 2 Series Service Manual —May 1996...
Storage Devices This chapter contains procedures to remove and replace the storage devices of the system and server units. The following is the list of the storage devices and support hardware. Disk Drive page 9-2 Media Bay Chassis Bracket page 9-4 CD-ROM Drive or 4-mm/8-mm/2.5-Gbyte Tape Drive page 9-6 Diskette Drive...
7. Remove the disk drive from the chassis drive slot. 8. Place the disk drive on an antistatic surface. Note – Ensure that the disk drive is placed on the antistatic mat with the printed circuit card side up. Ultra 2 Series Service Manual—May 1996...
9.1.2 Replacing a Disk Drive To replace a disk drive: Note – Use only disk drives that are specifically designed for a Sun Ultra 2 series system. Sun Ultra 2 systems do not support disk drives taller than 1 inch (2.54 cm).
8. Disconnect the SCSI cable from the CD-ROM drive or 4-mm/8-mm tape drive. 9. Disconnect the peripheral power cable: a. From the CD-ROM drive or 4-mm/8-mm tape drive (P3). b. From the diskette drive (P2) if any. Ultra 2 Series Service Manual—May 1996...
10. Disconnect the diskette cable from the diskette drive (if any). 11. Place the bracket on an antistatic surface. 9.2.2 Replacing the Chassis Bracket To replace the chassis bracket: Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing it on any surface.
Align the drive on the edge of the antistatic surface. 2. Position the bracket on top of the CD-ROM drive or 4-mm/8mm/2.5-Gbyte tape drive. Note – If the system has a diskette drive, it is assembled on the bracket. Ultra 2 Series Service Manual—May 1996...
3. Replace the four screws securing the CD-ROM drive or 4-mm/8-mm/2.5-Gbyte tape drive to the bracket. 4. Detach the wrist strap. 5. Replace the system unit cover. 6. Power-on the system. 9.4 Diskette Drive To remove and replace the diskette drive, proceed as follows. 9.4.1 Removing a Diskette Drive To remove the diskette drive: 1.
6. Route the diskette data cable under the clip on the side of the drive bracket. 7. Replace the screws on the system front. 8. If necessary, replace the CD filler panel. Ultra 2 Series Service Manual—May 1996...
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9. Detach the wrist strap. 10. Replace the system unit cover. 11. Power-on the system. Storage Devices...
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9-10 Ultra 2 Series Service Manual—May 1996...
Part 5 — System Board System Board and Component Replacement page 10-1...
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System Board and Component Replacement This chapter contains removal and replacement procedures for the system board and components of the system board. The following is a list of topics presented. In addition, procedures to remove and replace the shroud assembly speaker are also included.
1. Power-off the system. 2. Disconnect all cables, excluding the power cable, from the back of the system or server unit. 3. Remove the unit cover. 4. Attach a wrist strap. 10-2 Ultra 2 Series Service Manual—May 1996...
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Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing it on any surface. 5. Depopulate the system board as follows: a. Remove the following from the system board: •...
CPU module (2) Shroud assembly System board Rear panel Captive screw (4) Figure 10-1 Removing a System Board 10-4 Ultra 2 Series Service Manual—May 1996...
10.1.2 Replacing a System Board To replace a system board: Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing it on any surface. 1.
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Verify that the #power-cycles variable increments each time the system is power cycled. Note – The Solaris operating environment power management software uses this variable to control the frequency of automatic system shutdown if automatic shutdown is enabled. 10-6 Ultra 2 Series Service Manual—May 1996...
10.2 NVRAM/TOD To remove and replace a NVRAM/TOD, proceed as follows. 10.2.1 Removing a NVRAM/TOD To remove a NVRAM/TOD: 1. Power-off the system. 2. Remove the unit cover. Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing it on any surface.
ESD-sensitive components in antistatic bags before placing it on any surface. 1. Position the replacement NVRAM/TOD and carrier on the system board (Figure 10-2). 2. Carefully insert the NVRAM/TOD and carrier into the socket. 10-8 Ultra 2 Series Service Manual—May 1996...
Note – The carrier is keyed so the NVRAM/TOD can be installed only one way. 3. Push the NVRAM/TOD into the carrier until properly seated. 4. Detach the wrist strap. 5. Replace the unit cover. 6. Power-on the system. 10.3 SBus Card To remove and replace the SBus card, proceed as follows.
SBus slot 0 Card retainer (2 per SBus card) Note: SBus slot 2 and 3 not shown Figure 10-3 Removing an SBus Card 6. Insert the extractor into the SBus card (Figure 10-4). 10-10 Ultra 2 Series Service Manual—May 1996...
Extractor Figure 10-4 Installing the Card Extractor 7. Holding both ends of the card extractor, pull upwards slowly until the connector is out of the slot. 8. Remove the card extractor from the SBus card. 9. Place the SBus card on an antistatic surface. 10.3.2 Replacing an SBus Card To replace the SBus card: Caution –...
Remove two screws securing the backplate adapter to the backplate. b. Remove the backplate adapter. c. Discard the screws and backplate adapter. Adapter bracket Figure 10-5 Removing the SBus Card Adapter Bracket 10-12 Ultra 2 Series Service Manual—May 1996...
5. Remove the SBus card extractor handle as follows (Figure 10-6): a. Bend one SBus card extractor handle leg slightly to the outside until the hook clears the hole in the SBus card. b. Remove the other side. Note – The extractor can be removed easily without bending. SBus card extractor SBus card Figure 10-6 Removing an SBus Card Extractor...
12. Connect all cables to the SBus slots. 13. Power-on the system. Chassis rear SBus slot 1 SBus slot 0 Card retainer Note: SBus slot 2 and 3 not shown Figure 10-7 Replacing an SBus Card 10-14 Ultra 2 Series Service Manual—May 1996...
10.4 FFB Card (Workstation Only) To remove and replace the FFB card, proceed as follows. Note – Illustrations supporting the FFB card removal and replacement are not representative of a system unit or sever chassis. 10.4.1 Removing an FFB Card To remove the FFB card: 1.
10.4.2 Replacing an FFB Card To replace the FFB card: Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing it on any surface. 1.
FFB card Card retainer (2) Figure 10-12 Securing an FFB Card in the Chassis 10.5 DSIMM To remove and replace a DSIMM, proceed as follows. Caution – DSIMMs consist of electronic components that are extremely sensitive to static electricity. Ordinary amounts of static electricity from clothing or work environment can destroy the DSIMM.
ESD-sensitive components in antistatic bags before placing it on any surface. 3. Attach the wrist strap. 4. Locate the DSIMM to be removed. 5. Push the ejection lever away from the DSIMM (Figure 10-13). 6. Remove the DSIMM from the socket. 10-20 Ultra 2 Series Service Manual—May 1996...
2. Locate and select an available quartet of DSIMM slots on the system board. Note – Use only DSIMMs that are specifically designed for system and server units. Caution – Hold DSIMMs by edges only. 3. Remove the DSIMM from the antistatic container. 10-22 Ultra 2 Series Service Manual—May 1996...
Note – DSIMMs must be added in groups of four. If all four DSIMMs are not of the same capacity, the four DSIMMs are treated as four times the lowest capacity DSIMM in the group. 4. For each DSIMM, align the notch on the side of the DSIMM with the ejector on the DSIMM slot.
6. Lift the CPU module upward until it clears the shroud assembly. 7. Place the CPU module on an antistatic surface. CPU module Shroud assembly slot 0 processor area CPU module slot 1 Figure 10-14 CPU Module Locations and Shroud Assembly Processor Area 10-24 Ultra 2 Series Service Manual—May 1996...
CPU Module (side view) 90 degrees 90 degrees Lever (2) 135 degrees 135 degrees Figure 10-15 Removing a CPU Module 10.6.2 Replacing a CPU Module To replace a CPU module: Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat.
5. Disconnect the speaker connections. 6. Remove the system board (Section 10.1.1, “Removing a System Board.“) 7. Flip the system board over. Dislodge the five retaining clips securing the shroud assembly to the system board (Figure 10-16). 10-26 Ultra 2 Series Service Manual—May 1996...
8. Lift the system board from the shroud assembly. System board Retaining clip (5) (bottom view) Figure 10-16 Shroud Assembly Removal 10.7.2 Replacing the Shroud Assembly To replace the shroud assembly: Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat.
ESD-sensitive components in antistatic bags before placing it on any surface. 3. Attach the wrist strap. 4. Remove the screw securing the speaker to the shroud assembly (Figure 10-17). 5. Disconnect the speaker connections. 6. Remove the speaker. 10-28 Ultra 2 Series Service Manual—May 1996...
3. Replace the screw securing the speaker to the shroud assembly. 4. Detach the wrist strap. 5. Replace the unit cover. 6. Connect all cables to the back of the system or server unit. 7. Power-on the system. 10-30 Ultra 2 Series Service Manual—May 1996...
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Part 6 — Illustrated Parts Breakdown Replacement Parts page 11-1...
Replacement Parts This chapter lists the authorized replaceable parts for the Ultra 2 series system unit and the Ultra Enterprise 2 server. Table 11-1 lists replaceable parts by nomenclature and part number. A brief description is also provided. Note – Part numbers listed in Table 11-1 are correct as of the service manual publication date but are subject to change without notice.
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Table 11-1 List of Replacement Parts (Continued) Replacement Part Nomenclature Part Number Description Diskette drive 530-2138-xx Diskette drive cable cable Disk drive 540-2706-xx Diskette drive, 2.1-Gbyte SCA, 7200 RPM, Wide Shroud assembly 540-2603-xx Assy, shroud/fan/speaker Replacement Parts 11-3...
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11-4 Ultra 2 Series Service Manual—May 1996...
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Part 7 — Appendixes, Glossary, and Index Product Specifications page A-1 Signal Description page B-1 Functional Description page C-1...
Product Specifications This appendix provides product specifications for the Ultra 2 series system (system unit) and the Ultra Enterprise 2 server (server) and is divided into three parts: • Physical specifications • Electrical specifications • Environmental specifications Table A-1 lists physical specifications for the system unit and server. Table A-2 lists physical specifications for the 17-inch color monitor.
A.1 Electrical Specifications Table A-4 lists the electrical specifications for the system unit and server. Table A-4 Electrical Specifications Parameter Description Value Input Voltage range 100 to 240 VAC Current range 1.5 to 3.1 A Frequency range 47 to 63 Hz Output +5 VDC, 18 A Output...
Signal Description This appendix provides signal descriptions for the Ultra 2 series system unit back panel connectors. B.1 Keyboard/Mouse Connector and Serial Ports A and B Connector The following sections provide brief descriptions of the keyboard/mouse and serial ports A and B connectors, respectively.
Figure B-2 illustrates the serial port A and serial port B connector configuration. Table B-2 lists the serial A and B port connector pin assignments. Serial port A Serial port B Figure B-2 Serial Port A and B Connector Pin Configuration Ultra 2 Series Service Manual—May 1996...
Table B-2 Serial Port A and B Connector Pin Assignments Signal Name Description Signal Name Description Not connected (NC) Not connected None Transmit Data Transmit Clock TRxC Receive Data Not connected Ready To Send Receive Clock RTxC Clear To Send Not connected Data Set Ready Not connected...
Signal Name Description tpe0 Transmit data + Common mode Termination termination tpe1 Transmit data - tpe3 Receive data - tpe2 Receive data + Common mode Termination termination Common mode Termination Common mode Termination termination termination Ultra 2 Series Service Manual—May 1996...
B.3 Fast Wide SCSI (Small Computer System Interface) Connector The fast wide SCSI connector is located on the system board back panel. Figure B-4 illustrates the fast wide SCSI connector configuration. Table B-4 lists the fast wide SCSI connector pin assignments. Figure B-4 Fast Wide SCSI Connector Pin Configuration Table B-4 Fast Wide SCSI Connector Pin Assignments...
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Data 4 In/Out Dat<5>_ Data 5 Dat<8>_ Data 8 Dat<6>_ Data 6 Dat<9>_ Data 9 Dat<7>_ Data 7 Dat<10>_ Data 10 Par0 l_ Parity 0 Dat<11>_ Data 11 Note - (_) signifies active low Ultra 2 Series Service Manual—May 1996...
B.4 Audio Port Connectors The audio port connectors are located on the system board back panel. These ports use EIA standard 3.5-mm/0.125-inch jacks. Figure B-5 illustrates each audio port configuration. Table B-5 lists each audio port line assignment. Headphone Line out Line in Microphone Figure B-5...
Data bit 6 Signal ground Signal ground Data[7] Data bit 7 Signal ground Signal ground nAck Acknowdledge Signal ground Signal ground Busy Busy Signal ground Signal ground PError Parity error Signal ground Signal ground Select Select Ultra 2 Series Service Manual—May 1996...
B.6 MII (Media Independent Interface) Connector The MII connector (designated J2501) is located on the system board. Figure B-7 illustrates the MII connector configuration. Table B-7 lists the MII connector pin assignment. Figure B-7 MII Connector Pin Configuration Signal Description...
Tx en Transmit data enable Ground Txd0 Transmit data 0 Ground Txd1 Transmit data 1 Ground Txd2 Transmit data 2 Ground Txd3 Transmit data 3 Ground Collision detected Ground Carrier sense Ground Power Power B-10 Ultra 2 Series Service Manual—May 1996...
B.7 Graphics Card 13W3 Video Connector The graphics card 13W3 video connector is located on the system board. Figure B-8 illustrates the graphics card 13W3 video connector configuration. Table B-8 lists the graphics card 13W3 video connector pin assignment. Figure B-8 Graphics Card 13W3 Video Connector Pin Configuration Table B-8 Graphics Card 13W3 Video Connector Pin Assignments Signal Name...
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B-12 Ultra 2 Series Service Manual—May 1996...
Functional Description This section provides a functional description of the system unit or server electronics. System Unit/Server Overview page B-1 ASICS page B-13 Power Supply page B-19 System Board page B-21 Enclosure page B-25 Environmental Compliance page B-26 Agency Compliance page B-26 B.1 System Unit/Server Overview The processor-to-memory interconnection is provided by the UPA mechanism...
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PROM SBus slots Slavio EBus FEPS ASIC ASIC ASIC Mic. Line Keyboard Serial in out Parallel ports TOD/NVRAM SCSI mouse Headphone port Floppy drive TPE/ System Unit or Server Functional Block Diagram Figure B-1 Ultra 2 Series Service Manual—May 1996...
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B.1.1 UPA The UPA is a cache-coherent processor-to-memory interconnect. A key advantage of the UPA processor-to-memory interconnect is a scalable bandwidth through support of multiple bussed interconnects for both data and address. Other advantages include more bandwidth, high-performance graphics support with two-cycle, single-word writes on the 64-bit UPA data bus, and centralized coherence and memory controller functions (see Figure B-1).
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Each module receives a separate programmable core voltage to permit mixing of modules with different power-rail requirements • Each module is thermo-coupled for temperature sensing; Ultra 2 series provides two levels; warning and shut-down Ultra 2 Series Service Manual—May 1996...
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UltraSPARC processor performance characteristics include: • 249 SpecInt92, 349 SpecFP92 for 168-MHz uni-processor • 332 SpecInt92, 505 SpecFP92 for 200-MHz multi-processor B.1.4 Memory Memory uses conventional 5-VDC DRAM SIMMs (DSIMMs) with a 60-ns access time (see Figure B-1). The system unit or server memory configuration allows 4, 8, 12, or 16 DSIMMs with DSIMM memory capacity options of 16 Mbytes, 32 Mbytes, 64 Mbytes, or 128 Mbytes.
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DBZ Speed Sort (200-MHz processor) • 2D vectors: 2.2 Mvectors per second • 3D vectors: 2.8 Mvectors per second • 3D AA vectors: 1.8 Mvectors per second • 3D triangles: 930 Ktriangles per second Ultra 2 Series Service Manual—May 1996...
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Imaging performance characteristics include: • Display • Clear: 30,000 Mpixels per second • Font: 2.5 Mcharacters per second • BLIT: 80 Mpixels per second • Scroll (vertical): 300 Mpixels per second • Pan: 50Mpixels per second with FFB • Zoom: 30Mpixels per second (6-ns CPU) B.1.6 Peripherals The following peripherals are supported by the system unit or server: CD-ROM drive, floppy drive, and disk drive.
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A special terminator is available for the last 68-pin device that terminates the extra signals and converts the extra signals into a 50-pin configuration. The last 50-pin device must be terminated. Ultra 2 Series Service Manual—May 1996...
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B.1.6.5 Optional 2.5-Gbyte, 4-mm, and 8-mm Tape Drives The system unit or server supports the optional 2.5-Gbyte, 4-mm, and 8-mm tape drives. Either the 2.5-Gbyte tape drive, 4-mm tape drive, or 8-mm tape drive may be installed in the system/server unit in lieu of the CD_ROM drive. 2.5-Gbyte Tape Drive The 2.5-Gbyte tape drive is a 1/4-inch tape drive that is equipped with an intelligent controller and an embedded SCSI-type interface.
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Default configuration is RS-423. Two DB25 connectors are provided for the two serial ports. Keyboard and mouse functionality is provided through a DIN8 connector. Sun type-5 keyboards and a new mechanical mouse are supported.
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Connects the SunMicrophone II (or other suitable microphone ) to the system 1. The Ultra 2 Series microphone port accepts stereophonic input; however, the Sun Microphone II is a monophonic device. Note also that the older SunMicrophone is not compatible with the Ultra 2 Series system.
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Table B-4 lists the built-in speaker specifications. Table B-4 Built-In Speaker Specifications Speaker Specifications Power Output 1.5W average, 3W peak Distortion 0.02%, typical at 1 kHz Impedance 16Ω +/- 20% Frequency 150 Hz-17 kHz +/- 0.5 dB Response B-12 Ultra 2 Series Service Manual—May 1996...
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B.1.10.3 Microphone A SunMicrophone II mono microphone is included with each system unit. B.2 ASICS The system unit or server achieves a high level of integration through application-specific intergrated circuits (ASICs). The system unit or server uses particular ASICS that are also common with the Ultra 1 Creator Series: system I/O controller (SYSIO), buffered memory crossbar (BMX), RISC, and FEPS ASICs.
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• Supports 3 UPA masters and 1 UPA slave with independent address busses (independent busses are required for graphics streaming) • Controls the BMX ASIC which connects the UPA data bus and memory B-14 Ultra 2 Series Service Manual—May 1996...
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• Controls the CBT ASICs • 372-pin BGA package • 3.3-VDC and 5-VDC power supply voltage B.2.2 System I/O Controller (SYSIO) The SYSIO ASIC bridges between the UPA and the SBUS. A highlight of the SYSIO ASIC features follow: • Contains the IOMMU •...
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RAMDAC ASICs. A highlight of the FEPS ASIC features follow: • Integrates 20-Mbyte per second SCSI interface core with low system overhead • Integrates 10-Mbit per second and 100-Mbit per second Ethernet B-16 Ultra 2 Series Service Manual—May 1996...
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• Complies with IEEE 1496 SBus specification. Also provides for 64-bit SBUS transfers • Supports SBus extended transfer and 64-byte burst transfer • 25-MHz SBus operation • 5-VDC supply voltage B.2.5.1 Frame Buffer Controller (FBC) The FBC ASIC is the graphics draw ASIC that interfaces to the UPA and to the frame buffer FBRAM.
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A highlight of the CBT ASIC features follow: • 16 bits of MEMORY 288 bus and 32 bits of DRAM bus per ASIC • 5-VDC power supply voltage • Switch connections controlled by SC_MP ASIC • 56-pin TSSOP package B-18 Ultra 2 Series Service Manual—May 1996...
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B.3 Power Supply Table B-6 lists power budgets for the Ultra 2 series desktop workstation and the Ultra Enterprise 2 server power supply. A highlight of the power supply features follow: • Remote sensing on +3.0 VDC, +3.3 VDC, and +5.0 VDC •...
Table B-6 Ultra 2 series Desktop Workstation and Ultra Enterprise 2 Server Power Supply Budget Power Programmable Delivered Component 3.3V (2X) +12V -12V (max) UltraSPARC 30.0 70.0 100.0 module (2X) Memory 45.0 45.0 Graphics 16.0 19.0 (double-buffer, desktop workstation only) System board 12.3...
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B.4 System Board Figure B-2 illustrates a block diagram of the Ultra 2 series desktop workstation and Ultra Enterprise 2 server system board. Back panel SCSI Parallel port J2101 RJ45 Audio ports J2501 J2502 J2503 Power supply J3101 J3001 SBus slot 0...
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European Community. Table B-7 identifies serial port jumper settings. If the system is being connected to a public X.25 network, the serial port mode jumper setting may need to change from RS-423 to RS-232 mode. B-22 Ultra 2 Series Service Manual—May 1996...
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To change the serial port mode jumper setting: 1. Power-off the system 2. Remove the unit cover Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wriststrap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing it on any surface. 3.
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2 to pin 3 to force POR reset J2202 Manufacturing ROMBO connector J2203 Manufacturing JTAG/Scan test connector J3402 Enable Test Edge Ethernet Port (manufacturing only) J3403 Enable Test Edge Ethernet Port (manufacturing only) B-24 Ultra 2 Series Service Manual—May 1996...
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B.6 Enclosure The Sun Ultra 2 series uses an enclosure that reflects style, ergonomics, serviceability, functionality, versatility, and quality. Physical orientation allows for a rack-mount or desktop installation. The enclosure design complies with all necessary environmental and regulatory specifications. B.6.1 Enclosure Basics Overall dimensions of the enclosure are 17.86 inches x 17.63 inches x 0.40...
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• All standard connectors and no splitter cables on rear panel B.7 Environmental Compliance The Ultra 2 series meets or exceeds the specifications defined by the “Controlled Office” classification of the 990-1146-03, Rev A document. B.8 Agency Compliance The Ultra 2 series complies with international and domestic regulatory requirements for safety, ergonomics, EMI, immunity, electrical, and telecommunication.
Sometimes referred to as bootstrap. A term used to identify the process of reading in initial software to the computer. boot PROM In Sun workstations, contains the PROM monitor program, a command interpreter used for booting, resetting, low-level configuration, and simple test procedures.
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boot PROM diagnostics The diagnostic firmware contained in the boot PROM. These diagnostics include the Power-On Self Test (POST) and on-board diagnostics. Memory data multiplexer and de-multiplexer. A 2-port switch electrically connected between a 576-bit memory bus (DSIMM side) and a 288-bit memory bus (BMX side).
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Ethernet A type of network hardware that permits communications between systems connected directly together by transceiver taps, transceiver cables, and coaxial or twisted-pair cables. Frame buffer controller. Provides the interface between the UPA and the frame buffer RAM (FBRAM). Also controls graphic draw acceleration. FEPS Fast ethernet parallel interface.
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(EBus) control. SC_MP Multi-processing system controller. Signal-to-noise. SunVTS Sun validation and test suite applications. A diagnostic tool designed to test Sun hardware. SYSIO System I/O controller. Provides an electrical bridge between the UPA and the SBUS.
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Transistor-transistor logic. A digital system semiconductor logic gate circuit design comprised of multiple emitter input transistors, a unique dual-mode coupling transistor, and a transistor totem pole output. Ultra port architecture. Visual Instruction Set. Volt-ohm-milliammeter. A multifunction, multirange instrument for troubleshooting and maintaining electrical and electronic equipment. It measures voltage, current, and resistance.
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Glossary-6 Ultra 2 Creator Series Service Manual—May 1996...
J3203, 4-6 system unit, C-1 connector J3204, 4-6 Ultra 2 series, 1-1 connector J3205, 4-7 connector J3206, 4-8 placement of a Sun product, 5-3 parallel port connector POST pin assignments, B-8 bypassing, 3-15 Index-4 Ultra 2 Creator Series Service Manual—May 1996...
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Email Phone Please explain Do you have additional comments about the Ultra 1 Creator Series Service Manual ? You can email detailed comments to smcc-docs@sun.com, or send a fax to “SMCC Doc Feedback” at (415) 786-6443. Your Name: Title: Company Name:...
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IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO. 1 MOUNTAIN VIEW, CA POSTAGE WILL BE PAID BY ADDRESSEE SUN MICROSYSTEMS, INC. Attn: Manager, Hardware Publications MS MPK 14-108 2550 Garcia Avenue Mt. View, CA 94043-9850...
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