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Town & Country Fireplaces TCWS38 C Series Installation And Operating Instructions Manual

Modular direct vent
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Download this manual See also: Installation Manual, Installation Instructions and Operating Manual
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
WARNING:
If the information in these
instructions is not followed exactly, a re or
explosion may result causing property damage,
personal injury or death.
FOR YOUR SAFETY
Installation and service must be performed
by a quali ed installer, service agency or the
gas supplier.
WHAT TO DO IF YOU SMELL GAS
a neighbour's phone. Follow the gas
supplier's instructions.
the re department.
Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any
other appliance.
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless
a certi ed kit is used.
This appliance is suitable for installation in a
bedroom or bed sitting room.
TCWS.38.CE 300709-44
TCWS.38CE
INSTALLATION
AND OPERATING
INSTRUCTIONS
MODEL
TCWS38
SERIES C
MODULAR DIRECT VENT
FIREPLACE
5056.42522

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Summary of Contents for Town & Country Fireplaces TCWS38 C Series

  • Page 1 INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. WARNING: If the information in these instructions is not followed exactly, a re or explosion may result causing property damage, personal injury or death. FOR YOUR SAFETY TCWS.38CE Installation and service must be performed by a quali ed installer, service agency or the...

  • Page 2: Table Of Contents

    Table of Contents Hot Glass WARNING ..............3 Caution ................... 3 Safety ..................... 3 Important Note for the Commonwealth of Massachusetts: ..... 4 Fireplace Dimensions ..............5 Minimum Clearances to Combustible Material ....... 5 Installation Requirements ............... 6 Manufactured (Mobile) Home ............6 Window Frame Removal ..............

  • Page 3: Hot Glass Warning

    Caution FOR YOUR SAFETY - Do not install or operate your Town & Country replace without rst reading and understanding this manual. Any installation or operational deviation from the following instructions voids the Town & Country Fireplaces Warranty and may prove hazardous.

  • Page 4: Important Note For The Commonwealth Of Massachusetts

    Important Note for the Commonwealth of Massachusetts: From Massachusetts Rules and Regulations 248 CMR 5.08: For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satis ed.

  • Page 5: Fireplace Dimensions

    Fireplace Dimensions Fig. #1 Minimum Clearances to Combustible Material Fig. #2 NON-COMBUSTIBLE ZONE. COMBUSTIBLE FRAMING AND STEEL FRAMING DO NOT INSTALL ANY COMBUSTIBLE MATE- FINISH WALL ABOVE STANDOFFS RIAL, ELECTRICAL WIRING OR GAS PLUMBING STANDOFFS IN THIS AREA. MAY USE COMBUSTIBLE FACING MATERIAL IN THIS AREA MANTEL CLEARANCE CHART...

  • Page 6: Installation Requirements

    Installation Requirements The Town & Country Fireplace installation and venting must conform to the current CAN/CGA-B149.1 installation code (in Canada) or the current National Fuel Gas Code, ANSI Z223.1/NFPA 54 (in the USA), and approved per local codes. Only quali ed (li- censed or trained) personnel should install this product.

  • Page 7: Standoffs

    Standoffs The standoffs are shipped loose Fig. #6 inside the replace and must be installed on the top and the side of the replace as shown in Fig. #6. TOP STANDOFFS Do this once the replace is on site and in position. SIDE STANDOFF CONTROL...

  • Page 8: Framing And Finishing

    Framing and Finishing Note: The replace should be in place Chase Insulation: position. Secure the steel frame to the framing When installing this and venting installed before framing in or brackets on each side of the unit. Ensure that replace against a non-insulated exterior wall building an enclosure around the unit.
  • Page 9 Fig. #9 Fig. #9A NON-COMBUSTIBLE BOARD DETAIL IF THE BACKER BOARD IS NOT TO BE FINISHED WITH OTHER NON-COMBUS- TIBLE MATERIAL SUCH AS TILES, IT IS NON-COMBUSTIBLE RECOMMENDED THAT TOP SECTIONS BOARD OF BOARD SUPPLIED WITH FRAMING KIT BE REPLACED WITH A SINGLE SHEET OF NON-COMBUSTIBLE BOARD.

  • Page 10: Steel Stud Framing Kit

    Steel Stud Framing Kit TCWS.38FRKIT Each Kit Contains: Item Part # Description Qty. 5049.9912 SCREW, WAFER #8 x 1/2 8393.4 STUD, SIDES 45” L 8393.2 STUD, OUTER SIDES 45” L 8393 STUD, UPPER/LOWER 61 1/2” L 8393.6 INNER CROSS BRACE 39 3/4”...
  • Page 11 NOTE: Sheet metal parts have sharp edges, use caution when handling. 1. Frame Assembly Place one of #4 as a top. Place two of #6 into the top with the long edge facing up. Align the two holes and screw together with wafer screw #1. Attach #2 and #3 with wide edge face up.
  • Page 12 2. Attach the Assembled Frame to the Fig. #13 Unit Attach the framing kit to the unit. (Fig. #13). 3. Secure to Existing Framing Bend out the tabs 90 degrees before inserting the unit into its framed housing (Fig. #14). Fig.

  • Page 13: Maestro Control

    Fig. #16 Maestro Control – Plumbing and Electrical The gas control system is located on the right hand side of the rebox behind an access panel and the decorative rebox panel (if installed). The replace is operated via a wall switch and a hand held remote control unit.

  • Page 14: Standing Pilot Function

    8. Route the communication cable as required to the wall control electrical box. Fig. #18 9. Attach the communication cable to the wall control. (Fig. #18) 10. Insert the 4 supplied “AA” batteries into the battery pack and connect to wall control. (Fig.

  • Page 15: Gas Pressure Check

    Gas Supply Caution: The gas line should be installed by a quali ed service person in accordance with all building codes. This section is intended as a guide for quali ed technicians installing this appliance. Consult local and/or national building codes before proceeding. Gas supply line access holes are located at the top and left sides of the Control Box.

  • Page 16: Venting

    Venting Before installing venting for this unit, the installer should read these instructions to insure that the proper vent con guration has been selected. Use only Town and Country Termination kits #: TCVT.WTA - Wall Termination Kit TCVT.RTA - Roof Termination Kit Vent system components approved for use with the Town and Country Fireplace are shown in Fig.
  • Page 17 Fig. #24 Fig. #25 TRIM TO LENGTH WALL THIMBLE AND VENT MUST NOT PROTRUDE BEYOND SIDING Wall thimble: Where a vent pipe passes through a combustible wall, a wall thimble/shield must be used to retain insulation and maintain proper clearances. The wall thimble may be cut to length for various wall thicknesses up to 12"...

  • Page 18: Wall Vent Terminal

    Vent pipe: Install vent pipe through the wall thimble and attach to ue outlet collar on top of the replace. Secure all joints with screws and seal with approved "High Temp." self-adhesive aluminum tape provided. Adjust the replace position so that the vent pipe does not protrude beyond the outer wall.

  • Page 19: Wall Termination Venting Chart

    Wall Termination Venting Chart Fig. #28 48" Pipe length minimum 84 1/2” NOTE: The vent must not exceed a total length of 68 feet. Any combination of rise and run may be used but must be constrained to the boundaries of this chart. A total of 4 90° elbows or combina- tion of other elbows equalling 90°...

  • Page 20: Roof Termination Venting Chart

    Roof Termination Venting Chart Fig. #29 48" Pipe length minimum NOTE: The vent must not exceed a total length of 68 feet. Any combination of rise and run may be used but must be constrained to the boundaries of this chart. A total of 4 90° elbows or combina- tion of other elbows equalling 90°...
  • Page 21 Ceiling Opening: Fig. #30 Determine the exact position of the replace so that the vent pipe is centred (if possible) between two building framing members. Lay out the vent system path, minimizing the number of elbows and length of vent. Consult your local building codes prior to proceed- 14 1/2"...

  • Page 22: Roof Vent Terminal

    Roof Vent Terminal: Place the roof ashing over top of the vent pipe and seal it to the roof using the meth- ods and materials appropriate for the type of roof on the building. Shingle roof example shown. (Fig. #32) Place the storm collar down over the vent pipe until it is level.

  • Page 23: Vent Terminal Clearance

    Vent Terminal Clearance Fig. #33 Minimum clearances to the vent terminal must VENT TERMINAL MINIMUM CLEARANCES TO ADJACENT STRUCTURES be maintained as shown in gure #33 & 34. Measure clearances to the nearest edge of termination hood. NOTE: Vent terminal must not be 36"...

  • Page 24: Vent Pipe Sealant

    Vent Pipe Sealant Fig. #35 APPROVED “HIGH TEMP.” VENT PIPE SELF-ADHESIVE TAPE (SUPPLIED) All outer joints of the vent pipe must be sealed with the approved "High Temperature" self- adhesive aluminium tape provided. Wrap the tape completely around the joint and press rmly in place.

  • Page 25: Vent Restrictor Adjustment

    Vent Restrictor Adjustment The vent restrictor is located on the underside of the rebox top. The unit leaves the fac- Fig. #36 tory with the vent restrictor open. The restrictor is built into the appliance for secondary air WALL AND ROOF ow adjustment.

  • Page 26: Firebox Panels Installation

    Firebox Panels Installation Fig. #38 Remove the side panel retainers located on the underside of the rebox heat shield. The retainers are each held in place by one screw.(Fig. #42) Insert the back panel into the rebox by tilting the panel and rest the panel on the seat tabs at the back of the rebox.

  • Page 27: Quick Panel Removal For Valve Service

    Quick Panel Removal for Valve Service Fig. #41 1. Remove front panel base. Also remove FRONT PANEL BASE rear panel base if Black Diamond Burner is tted.(Fig. #41) 2. Push up on the heat shield, at the right end of the unit near the middle, enough to clear the securing tab.

  • Page 28: Finishing Touch Trim Kit Instructions

    Finishing Touch Trim Kit Instructions Place two smaller magnets on back of each side rail. Place two larger magnets on back of the top and bottom rails. Attach the side rails. Even the ends up with the door frame. Attach the top and bottom rails and adjust so mitres are even at the corners. Place TC magnetic logo in bottom right corner.

  • Page 29: Lighting Instructions

    Lighting Instructions First Fire When lit for the rst time, the replace will emit a slight odour for a couple of hours. This is due to the curing of paints, sealants and lubricants used in the manufacturing process. This condition is temporary. Open doors and windows to ventilate area. Odour caused by the curing process may cause discomfort to some individuals.

  • Page 30: Maestro Control System

    Maestro Control System Remote Control Initial Setup This replace is supplied with a wall control Fig. #45 Fig. #46 and hand held remote control. Please note only genuine Town & Country Fireplace wall controls and hand held remote controls can be used on this replace.

  • Page 31: Maestro Control System - Operation

    Childproof Lock Fig. #48 An additional feature of this remote control is the childproof lock. To activate this system press and hold the timer and thermostat buttons for approx. 5 seconds until the “lock” symbol ap- pears on the remote display. (Fig. #48) The remote control hand set buttons are now locked and the lock symbol will reappear every time a button is pressed on the remote control until the timer and thermostat buttons are pressed and held again.
  • Page 32 Program Mode Fig. #50 Fig. #52 (To preset up to two on and off periods per day) The program mode has two settings for weekdays and two for weekends. The hand held remote comes with the following pre programmed settings: Weekday Program (Monday through Friday) Program one (P1) turns ON at 7:00am and...
  • Page 33 Thermostatic Mode Fig. #54 Fig. #56 THERMOSTATIC MODE THERMOSTATIC BUTTON (Only for use where permitted) BUTTON (Operates the replace within a set tem- perature range) The replace is shipped with thermostatic mode function deactivated. If this function is permitted for use in your area it can be activated by depressing the recessed button on the underside of the hand held remote.

  • Page 34: Maintenance

    APPENDIX Maintenance CAUTION: Turn off gas and electrical power supply (if applicable) and allow ample time for unit to cool before servicing appliance. It is recommended that the replace and its venting should be inspected at least once a year by a quali ed service person. Glass Panel: Warning: Do not operate replace with glass panel removed, cracked or broken.

  • Page 35: Tcws.38Ce Replacement Parts

    TCWS.38CE Replacement Parts (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. TCWS BODY ASSEMBLY ......TCWS.38CE PANEL SETS BLACK PORCELAIN ......TCPN.WS38BK.C FRAME & GLASS ASSEM .....TCWS.8320 BROWN PORCELAIN ....TCPN.WS38CB.C COPPER PORCELAIN ....TCPN.WS38CU.C FRAMING KIT .........TCWS.38FRKIT TITANIUM PORCELAIN.

  • Page 36: Replacement Parts - Maestro Control System

    Replacement Parts – Maestro Control System (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM ..DESCRIPTION ..........PART NO. ITEM ..DESCRIPTION ..........PART NO. #1..CONTROL ASSEMBLY KIT ....TCRP.9271A #5..COMMUNICATION CABLE KIT ..TCRP.5005.062 #2..BULKHEAD ASSEMBLY KIT ....TCRP.9285 #6..

  • Page 37: Fireplace Lighting

    Fireplace Lighting This replace is equipped with lights to enhance the replace when the burner is turned off. Fig. #59 The lamp holders are factory installed and are located in the top of the replace in the top rebox liner. The lamps are shipped/packaged sepa- rately to prevent damage during shipping.

  • Page 38: Wiring Diagram

    Wiring Diagram Fig. #61 TCWS.38CE 300709-44...

  • Page 39: Roof And Wall Termination Kit

    Wall Termination Kit Wall Shield/ TCVT.WTA Ceiling Firestop Fig. #62 Thimble TCVT.THIMA WALL Fig. #63 TERMINAL 16 1/2" TCVT.9360 16 1/2" WALLSHIELD/CEILING FIRESTOP THIMBLE TCVT.THIMA 9 5/8" Roof Termination Kit TCVT.RTA Fig. #64 16 1/2" VERTICAL TERMINATION CAP TCVT.9365 9" STORM COLLAR TC42.90665 WALL SHIELD / CEILING FIRESTOP...

  • Page 40: Vent Pipe Dimensions

    Vent Pipe Dimensions Fig. #65 11" 12" PIPE ..10 1/4" 18" PIPE ..16 1/4" 24" PIPE ..22 1/4" 48" PIPE ..46 1/4" 10 15/16" 9 1/2" TCVT.811X12ADJ 11 1/8" TCVT.811X _ _ 12 9/16" 13 1/8" TCVT.811XLB45 TCWS.38CE 300709-44...

  • Page 41: Vent Offset Chart

    Vent Offset Chart Fig. #66 12" PIPE 18 5/8" 18" 18" PIPE 22 7/8" 22 3/8" 10 7/8" 24" PIPE 27 1/8" 26 1/2" 48" PIPE 44 1/16" 43 1/2" 1 1/4” 11 3/8" ADDING AN ADJUSTABLE SECTION TO PIPE WILL INCREASE OFFSET BY 2 1/8"...
  • Page 42 TCWS.38CE 300709-44...

  • Page 43: Safety Label Location

    Safety Label Location NOTE: The Safety Label is located on a plate found in a slot between the left hand side lintel and the left hand side window frame. This plate is attached to the lintel with a cable. TCWS.38CE 300709-44...
  • Page 44 Technical support: 1-250-748-1184 Web site: www.townandcountry replaces.net 2975 Allenby Rd., Duncan, BC V9L 6V8 Printed in Canada...

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