RuggedCom RuggedServer RS910 Installation Manual

2-port serial device server with up to 3 ports managed ethernet switch
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RuggedS
RuggedServer
RuggedS
RuggedS
2-Port Serial Device Server with up to 3 Ports Managed
RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4
Tel: (905) 856-5288 I Fax: (905) 856-1995 I Toll Free: (888) 264-0006
erver™ ™ ™ ™ RS9
erver
erver
Ethernet Switch
Installation Guide
www.ruggedcom.com
RS91 1 1 1 0 0 0 0
RS9
RS9

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Summary of Contents for RuggedCom RuggedServer RS910

  • Page 1 RS91 1 1 1 0 0 0 0 2-Port Serial Device Server with up to 3 Ports Managed Ethernet Switch Installation Guide www.ruggedcom.com RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4 Tel: (905) 856-5288 I Fax: (905) 856-1995 I Toll Free: (888) 264-0006...
  • Page 2 Trademarks: Ethernet is a trademark of Xerox Corporation RuggedSwitch, RuggedRated, ROS and eRSTP are trademarks of RuggedCom® Inc. © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 3: Table Of Contents

    Ethernet Ports..........................23 Communication Standards ......................23 Mechanical Specifications......................24 Type Tests............................25 IEC 61850-3 Type Tests ......................25 IEEE 1613 Type Tests ....................... 26 IEC Environmental Type Tests ....................26 Warranty ............................27 © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 4 Table 11 - Communication Standard Compliance .................. 23 Table 12 - Mechanical Specifications......................24 Table 13 - IEC 61850-3 Type Tests ......................25 Table 14 - IEEE 1613 Type Tests ......................26 Table 15 - Environmental Type Tests....................... 26 © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 5: Product Overview

    Integrated fully Managed Ethernet Switch o Up to 3 Fast Ethernet Ports (copper and/or fiber) o Supports many types of fiber (Multimode, Singlemode) o Multiple connector types (ST, MTRJ, LC, SC) © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 6: Rs910 Front Panel Description

    Failsafe Relay Power Port Figure 1 - RS910 Front Panel Description Status LED Colour Activity Comments Power LED Green Solid Power On Alarm LED Solid Alarm condition exists Table 1 - Status LEDs © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 7: Rs910 Bottom Panel Description

    1.4 RS910 Bottom Panel Description Console Port Chassis Ground Power Port Failsafe Relay Optional Din-Rail Mounting Bracket Figure 2 - RS910 Bottom Panel Description © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 8: Installation

    2.1 Din Rail Mounting An optional DIN rail mounting bracket is available for the RS910. The figure below details mounting instructions for the standard 1” DIN Rail. Figure 3 - RS910 DIN Rail Mounting © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 9: Power Supply Wiring And Grounding

    2. All line-to-ground transient energy is shunted to the Surge Ground terminal. In cases where users require the inputs to be isolated from ground, remove the ground braid between Surge and Chassis Ground. Note that all line-to-ground transient protection circuitry will be disabled. © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 10: Figure 5 - Dc Power Supply Wiring And Grounding Diagram

    2. All line-to-ground transient energy is shunted to the Surge Ground terminal. In cases where users require the inputs to be isolated from ground, remove the ground braid between Surge and Chassis Ground. Note that all line-to-ground transient protection circuitry will be disabled. © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 11: Figure 6 - Dielectric Strength Testing

    This is required in order to prevent the surge suppression circuitry, which is connected to surge ground, from being activated. Figure 6 - Dielectric Strength Testing © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 12: Failsafe Output Wiring

    The behavior of the failsafe relay is configurable via the RuggedSwitch Operating System. Consult the RuggedSwitch Users Guide for details. Figure 7 - RS910 Failsafe Output Relay © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 13: Rs232 Console Port Wiring

    NOTE: This port is not intended to be a permanent connection and the cable length should not exceed 2m (6.5 feet). Pins 1,4,6 are connected internally, and pins 7, 8 are connected internally. © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 14: Serial Ports

    Figure 9: Fiber Serial Interface (ST Connector) 3.1.2 RS232/RS485/RS422 via DB9 Each port is individually selectable via software to be RS232, RS485 or RS422. The DB9 port and pin-out is shown in Figure 10. © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 15: Figure 10: Db9 Port Pin-Out

    NOTE: Pins 1, 4, and 6 are connected internally. Pins 7 and 8 are connected internally. No internal termination is provided. 3.1.3 RS232/RS485/RS422 via RJ45 Each port is individually selectable via software to be RS232, RS485 or RS422. The RJ45 port and pin-out is shown in Figure 11. © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 16: Figure 11: Rj45 Port Pin-Out

    5. The shield should be connected to earth ground at ONE single point to avoid loop currents. 6. The twisted pair should be terminated at each end of the chain. Figure 12 shows the recommended RS485 wiring. © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 17: Figure 12: Conceptual Recommended Rs485 Wiring Diagram

    Figure 12: Conceptual recommended RS485 wiring diagram 3.1.5 Serial Port Transient Protection RuggedCom does not recommend the use of copper cabling of any length for critical real-time substation automation applications. However, transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and IEEE 1613 Class 1 conformance.
  • Page 18: Ethernet Ports

    Shield (Chassis Ground) Table 2 – RJ45 Ethernet port pin-out NOTE: RuggedCom does not recommend the use of CAT-5 (10/100Base-TX communications) cabling of any length for critical real-time substation automation applications. However, transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and IEEE 1613 Class 1 conformance.
  • Page 19: Fiber Optic Ethernet Ports

    RuggedCom also does not recommended to use these ports to interface to field devices across distances which could produce high levels of ground potential rise, (i.e. greater than 2500V) during line to ground fault conditions. 4.2 Fiber Optic Ethernet Ports Depending on the order code of the product, the RS910 can be equipped with several different fiber optic ports.
  • Page 20: Figure 19: Ethernet Panel Led Description

    Figure 19: Ethernet panel LED description Status LED Colour Activity Comments 10 Mbps Speed LED Yellow 100 Mbps Solid Link Established Link LED Yellow Blinking Tx/Rx Activity Table 3 – RJ45 Ethernet port 9 LED description © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 21: Technical Specifications

    5.3 Failsafe Relay Specifications Load Circuit SELV TNV-2 MAX operating Voltage 30VDC 30 VAC 80VDC MAX operating Current 0.5A 0.3A Isolation (between coil and contacts) 1800 V Table 6 - Failsafe Relay Specifications © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 22: Serial Ports

    Table 8: Fiber Optic Port Specification NOTES: 1. Maximum segment length is greatly dependent on factors such as fiber quality, and number of patches and splices. Please consult RuggedCom sales associates when determining maximum segment distances. © 2007 RuggedCom Inc. All rights reserved...
  • Page 23: Ethernet Ports

    Maximum segment length is dependent on factors such as fiber quality, and number of patches and splices. Please consult RuggedCom sales associates when determining maximum segment distances. To convert from average to peak add 3 dBm. To convert from peak to average, subtract 3 dBm.
  • Page 24: Mechanical Specifications

    16.8 x 11.7 x 6.6 cm / 6.6 x 4.6 x 2.6 inches Weight 1.2 kg / 2.7 lbs Enclosure 20 AWG Galvanized Steel Table 12 - Mechanical Specifications Figure 20 - Mechanical Specifications © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 25: Type Tests

    D.C. Power ports 2kVac Strength A.C. Power ports 2kVac Signal ports 5kV (Fail-Safe Relay output) IEC 60255-5 H.V. Impulse D.C. Power ports A.C. Power ports Table 13 - IEC 61850-3 Type Tests © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 26: Ieee 1613 Type Tests

    95% (non-condensing), 55 deg C, 6 cycles Cyclic) IEC 60255-21-1 Vibration Tests Fc 2g @ (10-150) Hz Class 2 IEC 60255-21-2 Shock Tests Ea 30g @ 11ms Class 2 Table 15 - Environmental Type Tests © 2007 RuggedCom Inc. All rights reserved Rev100...
  • Page 27: Warranty

    7 Warranty RuggedCom warrants this product for a period of five (5) years from date of purchase. For warranty details, visit http://www.ruggedcom.com or contact your customer service representative. Should this product require warranty or service contact the factory at: RuggedCom Inc.

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