Fimer TM230 Instruction Manual
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Fimer TM230 Instruction Manual

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Instruction Manual
TM230-TM260-TM300-TM350-TM320W
TM 360W - TM 420W - TM 500W - TM 650W

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Summary of Contents for Fimer TM230

  • Page 1 Instruction Manual TM230-TM260-TM300-TM350-TM320W TM 360W - TM 420W - TM 500W - TM 650W...
  • Page 2 Istruzioni Originali Original instructions Übersetzung der Originalbetriebsanleitung Notice originale Manual original Подлинный инструкций...
  • Page 3 TM 230 -TM 260 - TM 300 - TM 350 - TM 320W TM 360W - TM 420W - TM 500W - TM 650W 2006/42/CE 2006/95/CE 2004/108/CE 2002/95/CE (RoHS)
  • Page 4 T T M M 2 2 3 3 0 0 Fimer SpA Via Brigatti, 59 20050 Ronco Briantino (MI) Model : TM 230 Serial Number : 091079944 EN.60974-1 EN.60974-10 da 25A / 15,25V a 220A / 25V 100% 220A 160A...
  • Page 5 T T M M 2 2 6 6 0 0 Fimer SpA Via Brigatti, 59 20050 Ronco Briantino (MI) Model : TM 260 Serial Number : 091079944 EN.60974-1 EN.60974-10 da 25A / 15,25V a 250A / 26,5V 100% 250A 190A...
  • Page 6 T T M M 3 3 0 0 0 0 Fimer SpA Via Brigatti, 59 20050 Ronco Briantino (MI) Model : TM 300 Serial Number : 091079944 EN.60974-1 EN.60974-10 da 30A / 15,25V a 300A / 29V 100% 300A 250A...
  • Page 7 T T M M 3 3 5 5 0 0 Fimer SpA Via Brigatti, 59 20050 Ronco Briantino (MI) Model : TM 350 Serial Number : 091079944 EN.60974-1 EN.60974-10 da 30A / 15,5V a 330A / 30,5V 100% 330A 300A...
  • Page 8 T T M M 3 3 2 2 0 0 W W Fimer SpA Via Brigatti, 59 20050 Ronco Briantino (MI) Model : TM 320 W Serial Number : 091079944 EN.60974-1 EN.60974-10 da 30A / 15,5V a 300A / 29V...
  • Page 9 T T M M 3 3 6 6 0 0 W W Fimer SpA Via Brigatti, 59 20050 Ronco Briantino (MI) Model : TM 360 W Serial Number : 091079953 EN.60974-1 EN.60974-10 da 30A / 15,5V a 330A / 30,5V...
  • Page 10 T T M M 4 4 2 2 0 0 W W Fimer SpA Via Brigatti, 59 20050 Ronco Briantino (MI) Model : TM 420 W Serial Number : 091079953 EN.60974-1 EN.60974-10 da 35A / 15,75V a 400A / 34V...
  • Page 11 T T M M 5 5 0 0 0 0 W W Fimer SpA Via Brigatti, 59 20050 Ronco Briantino (MI) Model : TM 500 W Serial Number : 091079953 EN.60974-1 EN.60974-10 da 35A / 15,75V a 500A / 39V...
  • Page 12 T T M M 6 6 5 5 0 0 W W Fimer SpA Via Brigatti, 59 20050 Ronco Briantino (MI) Model : TM 650 W Serial Number : 091079953 EN.60974-1 EN.60974-10 da 35A / 15,75V a 600A / 44V...

  • Page 13: Table Of Contents

    U S E A N D M A I N T E N A N C E M A N U A L Fimer S.p.a. thanks you for selecting this unit, it will prove to be a useful, problem-free tool for many years to come if the instructions contained in this manual are followed scru- pulously.

  • Page 14: Warning Symbols

    Fumes, toxic gases and vapours can be harmful ! Read, Fimer SpA declines all responsibility for injury or dama- ge caused by inexperienced, improper or neglectful use understand and observe all safety warnings to avoid harm of its equipment.
  • Page 15 Welding operations require high temperatures therefore Fimer S.p.A. is carried out. Furthermore, Fimer S.p.A. will accept no responsibility for any malfunction or damage resulting as a consequen- the risk of fire is great.

  • Page 16: Electric Shock

    Shorten the power supply cables. Never lubricate any part of the regulator. Place EMC filters between the Welder and the power source. (Con- tact Fimer Technical Dept. in this respect ) PRESSURE REGULATOR 4 All regulators are designed for a specific type of gas.

  • Page 17: Mig Welding

    1. MIG WELDING ensure long life of the equipment without any problems. In MIG welding, a metal electrode consist- ing of a wire is melted in a weld pool. The user-friendliness welding wire electrode is continuously fed by a machine allows for rapid interchangeability welding torch at a constant and controlled of operators.

  • Page 18: Unit Description

    4. UNIT DESCRIPTION Fig. 1: FRONT VIEW TM 320W - TM 360W 15b 15a TM 420W TM 500W TM 650W T M 3 5 0 TM 320W - TM 360W - TM 420W - TM 500W - TM 650W 15b 15a 11 10 10,12 T M 3 0 0...
  • Page 19 16. GROUND CONNECTOR: Allows connecting If the welding machine is equipped with a operating in short-arc mode (see par.10). the negative cable to the workpiece (TM230, cooling unit, the LED may also turn on if the TM260 and TM300). cooling liquid does not circulate correctly...
  • Page 20 Fig. 2: SIDE VIEW 33, 34 Fig.2A Fig.2A TM 230 - TM 260 TM 300- TM 350 17. H²O out: Only to be used with the “liquid 18. H²O in: Only to be used with the “liquid cool- cooling” option 19.

  • Page 21: Installation Of The Welding Wire

    TORCH CABLE Fig.3 G A S N O Z Z L E WIRE-FEEDER GUIDE Fig.3B Fig.3A 31. POWER ELECTRICAL CONNECTOR middle of the welding wire spool (23 of Fig. 2) 3. Remove the plastic wrapper from the new and, if necessary, remove the used spool. 32.

  • Page 22: Connection Between The Separate Trolley And Base

    6. CONNECTION BETWEEN THE SEPA- RATE TROLLEY AND BASE may get blocked which could cause motor damage. If not tightened enough, the For the TM 360W, TM 420W, TM 500W, TM rolls may not be able to feed the wire. 650W machines, repeat this operation for the sec- Before carrying out the operations described in ble trolley and the machine base for the TM...

  • Page 23: Connection Of The Gas Cylinder And Regulator

    4. Connect (if present) the quick connector (38 of Attention: Do not use the cylinder if you find Fig 4B) of the red tube to the quick coupler (38 of Fig 4C). leaks, grease damaged parts. 5. Connect (if present) the quick connector (37 of Immediately contact your gas supplier if these Fig 4B) of the blue tube to the quick coupler (37 conditions exist.

  • Page 24: Welding Process

    1 0 . W E L D I N G P R O C E S S The TM230 and 260 welding machines have 11 regulating positions (13 of Fig. 1), the TM300, 350, 320W and 360W machines have 20 regulating positions (13 and 14 of Fig. 1) and the TM420W, 500W and 650W welding machines have 30 regulating positions (13 and 14 of Fig.

  • Page 25: Troubleshooting

    13. TROUBLESHOOTING The most common problems you may encounter and the relative solutions are listed below: DEFECT CAUSE SOLUTION Welder does not start. Make sure that there is vol- 1) Switch-on the supply mains tage in the supply mains The wire does not feed when the 1) Dirt on the tip of the wire- Blow with...

  • Page 26: Wire Liner Replacement

    14. WIRE LINER REPLACEMENT • Gun side: remove the gas nozzle (A) • Unscrew the wire liner tip and the gas diffuser (B) • Connector side (C): grab the end of wire liner using a plier and start to extract the wire liner •...

  • Page 27: Installation Instructions For Indoor Water Cooling Sytem

    15. INSTALLATION INSTRUCTIONS FOR INDOOR WATER COOLING SYTEM 1. Using a screwdriver, remove the eyebolt on the back of the appliance. 2. Remove the 14 black cross-head screws which fasten the back wall. 3. Slide off the back wall. 4. Remove the MATE-N-LOCK connector posi- tioned on the back.
  • Page 28 5. Free the hexagonal hole. 6. Take the control unit of the cooling system. 7. Position the control unit so that its resting sur- face lines up with the outer most side of the machine. Refer to the figure. 8. Connect the MATE-N-LOCK connector of the control unit to the special connector located on the back of the appliance.
  • Page 29 9. Slide through the power cord. 10. Position the top part of the control unit against the upper side of the machine wall. Refer to the figure. In this operation, carefully check that none of the tubes are crushed against the wall of the control unit and the inside walls of the apparatus.
  • Page 30 13. Replace the eyebolt. 14. Reinsert the 14 screws that were removed. 15. Fill the cooling circuit with cooling liquid. 16. Use a cable band to connect all the cables to the back wall as shown in the figure. 17. Attach the trolley separated from the machine and connect the five cables wrapped up in the band.
  • Page 31 18. Connect the torch supplied with the unit. Make sure the cooling tubes are closed correctly. 19. Turn on the appliance via the switch posi- tioned on the front of the machine. “0” indicates that the machine is OFF, and “1” indicates that the machine is ON.

  • Page 32: Spare Parts

    16. SPARE PARTS 1. unit control card 7. 2/3 position switch 2. auxiliary transformer 8. 7 position switch 3. on/off switch 9. inductance 4. fan 10. wire-feeder motor 5. rectifier 6. power transformer 11. wire-feeder TM 230,260 TM300, 350 TM 320W - TM 360W - TM 420W TM 500W - TM 650W...

  • Page 33: Block Diagram Tm230-Tm260

    17. BLOCK DIAGRAM TM230-TM260 1. Contactor Wire feeder motor 2. Current switch Gas solenoid valve 3. Current transformer Thermostat 4. Rectifier bridge 10. Overheating warning 5. Output connectors 6. Control board 11. Fan 6a Wire speed regulation 12. Auxiliary transformer 6b Soft Start selection 13.

  • Page 34: Block Diagram Tm300

    18. BLOCK DIAGRAM TM300 Contactor Wire feeder motor Current switch Gas solenoid valve Current range selector Thermostat Power transformer Rectifier bridge Overheating warning Output connectors Control board 6a Wire speed regulation Auxiliary transformer 6b Soft Start selection ON/OFF switch 6c Burn Buck selection 6d Welding duration regulation ON welding machine lamp...

  • Page 35: Block Diagram Tm350 - Tm320W - Tm360W

    19. BLOCK DIAGRAM TM350 - TM320W - TM360W Contactor Wire feeder motor Current switch Gas solenoid valve Current range selector Power transformer Thermostat Rectifier bridge Overheating warning Smoothing inductance output Output connectors Control board Auxiliary transformer 7a Wire speed regulation 7b Soft Start selection ON/OFF switch 7c Burn Buck selection...

  • Page 36: Block Diagram Tm 420W - Tm 500W - Tm 650W

    20. BLOCK DIAGRAM TM420 - TM500W - TM650W Contactor Wire feeder motor Current switch Gas solenoid valve Current range selector Power transformer Thermostat Rectifier bridge Overheating warning Smoothing inductance output Output connectors Control board Auxiliary transformer 7a Wire speed regulation 7b Soft Start selection ON/OFF switch 7c Burn Buck selection...
  • Page 37 N N O O T T E E ................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 38 N N O O T T E E ................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 39 tore il quale dovrà ritirarlo gratuitamente. b)Dovrà depositarlo nella piazzola Comunale, nel contenitore o apposita area identificata come “RAGGRUPPAMENTO 4”. Per lo smaltimento di un RAEE PROFESSIONALE alla data di redazione del Manuale di istruzioni non essendo ancora definitiva l’applicazione della Normativa si prega di contattare il distributore e/o Il costruttore per informazioni in merito allo smaltimento.

This manual is also suitable for:

Tm260Tm320wTm360wTm420wTm500wTm650w ... Show all

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