Tennant 800 Operator's Manual
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Tennant 800 Operator's Manual

Tennant 800 (kubota 4f diesel) sweeper
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800
(Kubota 4F Diesel)
(SN/ 008015−
)
Sweeper
Operator Manual
TennantTruet Parts and Supplies
North America / International
9012844
For the latest parts manuals and other
Rev. 00 (03-2014)
language Operator manuals, visit:
*9012844*
www.tennantco.com/manuals

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Summary of Contents for Tennant 800

  • Page 1 (Kubota 4F Diesel) (SN/ 008015− Sweeper Operator Manual TennantTruet Parts and Supplies North America / International 9012844 For the latest parts manuals and other Rev. 00 (03-2014) language Operator manuals, visit: *9012844* www.tennantco.com/manuals...
  • Page 2 Installation Date − INTENDED USE The 800 is an industrial rider machine designed to sweep hard surfaces (concrete, asphalt, stone, synthetic, etc). Typical applications include industrial warehouses, manufacturing facilities, distribution facilities, stadiums, arenas, convention centers, parking facilities, transportation terminals, and construction sites. Do not use this machine on soil, grass, artificial turf, or carpeted surfaces.

  • Page 3: Table Of Contents

    Regenerative Filter System (RFS) ..Adjusting The Side Brush Pattern ..Machine Troubleshooting ....800 4F Diesel 9012844 (3−2014)
  • Page 4 ....... . . Machine Dimensions ....800 4F Diesel 9012844 (3−2014)

  • Page 5: Safety Precautions

    If this machine will be operated where cell phone use is restricted because of concerns related to equipment interference, please contact a Tennant representative for information on how to disable the cellular communication functionality. 800 4F Diesel 9012844 (3−2014)
  • Page 6 − Do not modify the machine from its on an incline. original design. − Make sure adequate clearance is − Use Tennant supplied or approved available before raising hopper. replacement parts. − Keep children and unauthorized − Wear personal protective equipment persons away from machine.
  • Page 7 Wear hearing protection. Provide adequate ventilation. Located on front panel of operator Located on front panel of operator compartment. compartment. FOR SAFETY LABEL − Read manual before operating machine. Located on front panel of operator compartment. 800 4F Diesel 9012844 (3−2014)
  • Page 8 WARNING LABEL − Burn hazard. WARNING LABEL − Raised hopper may Hot surface. Do NOT touch. fall. Engage hopper support bar. Located on hopper lift arms cross-tube Located on engine side guard. and on both hopper lift arms. 800 4F Diesel 9012844 (3−2014)

  • Page 9: Operation

    A. Operator seat F. Hopper door B. Air filter assembly G. Side brush C. Engine top cover H. Hopper cover D. Engine side cover I. Instrument panel E. Main brush access door J. Steering wheel 800 4F Diesel 9012844 (3−2014)

  • Page 10: Controls And Instruments

    AC. Side Brush Switch, Left (Option) Thermo Sentry AD. Heater Knob (Option) N. Main Brush Shut Down Light AE. Clogged Hydraulic Filter Light O. Clogged Dust Filter Light AF. EDM (Engine Display Module) P. Hopper Door Light (Option) 800 4F Diesel 9012844 (3−2014)

  • Page 11: Symbol Definitions

    Hopper Roll In Hopper Roll Out Steering Wheel Tilt Hopper Down Main Brush Down and II Speed Hopper Up Main Brush Off Horn Main Brush Down and Normal Speed Charging System Main Brush Down Pressure Light 800 4F Diesel 9012844 (3−2014)
  • Page 12 Circuit Breaker 7 Circuit Breaker 1 Circuit Breaker 8 Circuit Breaker 2 Circuit Breaker 9 Circuit Breaker 3 Parking Brake Circuit Breaker 4 Hydraulic Filter Clogged Circuit Breaker 5 Ultra Low Diesel fuel only Circuit Breaker 6 800 4F Diesel 9012844 (3−2014)

  • Page 13: Operation Of Controls

    BRAKE PEDAL Press the Brake pedal to stop the machine. NOTE: If the operator is not in the seat, the parking brake must be engaged or the machine will automatically shut off after 2 seconds. 800 4F Diesel 9012844 (3−2014)

  • Page 14: Steering Wheel Tilt Handle

    HORN BUTTON surface being swept. Refer to ADJUSTING THE MAIN BRUSH WIDTH section of this manual. The horn button operates the horn. Sound: Press the button. 800 4F Diesel 9012844 (3−2014)

  • Page 15: Charging System Light

    13.5 to 14.5 V. If the light comes on, stop more than 113_ C (235_ F). If the light comes on, operating the machine. Contact a TENNANT stop operating the machine. Contact a TENNANT service representative. service representative. 07757...

  • Page 16: Main Brush Shut Down Light

    CHECK ENGINE LIGHT CLOGGED DUST FILTER LIGHT The check engine light comes on when there is a engine performance issue. Call a Tennant service The clogged dust filter light comes on when the representative if the check engine light comes on hopper dust filter is clogged.

  • Page 17: Clogged Hydraulic Filter Light

    Other fuels and aftermarket additives will damage emission components, requiring more frequent and costlier maintenance. Engine damage due to use of other fuels and aftermarket additives may not be covered under the machine warranty. 07768 07764 800 4F Diesel 9012844 (3−2014)

  • Page 18: Hazard Light Switch (Option)

    Stop: Press the filter shaker switch again IF wanting to stop the filter shaker during the 40 second shaking cycle. NOTE: The vacuum fan shuts off while the filter shaker is operating. 07767 800 4F Diesel 9012844 (3−2014)

  • Page 19: Edm (Engine Display Module)

    Low: Press the soft button located under 2000 RPM to adjust the engine to the low work speed. High: Press the soft button located under 2400 RPM to adjust the engine to the high work speed. 800 4F Diesel 9012844 (3−2014)

  • Page 20: Operator Seat

    The ride stiffness is adjusted with the stiffness knob. Turn the knob clockwise to increase the ride stiffness, and counter-clockwise to decrease the ride stiffness. 08444 SEAT BELTS (OPTION) FOR SAFETY: Before starting machine, adjust seat and fasten seat belt (if equipped). 800 4F Diesel 9012844 (3−2014)

  • Page 21: Windshield Wiper Switch (Option)

    High: Turn the switch clockwise to the high setting. Medium: Turn the switch clockwise to the medium setting. Low: Turn the switch clockwise to the low setting. Off: Turn the switch counter−clockwise to the off setting. 800 4F Diesel 9012844 (3−2014)

  • Page 22: Air Conditioning Switch (Option)

    For defrosting, direct the air control vents onto the windows. This creates warm, dry air which works best for defrosting. If this causes the windows to fog, turn on the air conditioner for drier air. 800 4F Diesel 9012844 (3−2014)

  • Page 23: Brush Information

    For best results, use the correct brush type for the cleaning application. NOTE: The amount and type of soilage play an important role in determining the type of brushes to use. Contact a Tennant representative for specific recommendations. Polypropylene 8-double Row Main Brush − Recommended for general sweeping applications.

  • Page 24: Pre−Operation Checklist

    - Check the brakes and steering for proper operation. - Check the horn, headlights, taillights, safety lights, and backup alarm (if equipped). - Check the fuel level. - Empty the debris hopper. - Check the service records to determine maintenance requirements. 800 4F Diesel 9012844 (3−2014)

  • Page 25: Starting The Machine

    Keep engine properly tuned. 5. Press the EDM (engine display module) soft button below either 2000 RPM or 2400 RPM to elevate the engine RPM to a level adequate for cleaning. 800 4F Diesel 9012844 (3−2014)

  • Page 26: Turning Off The Machine

    Stop on level surface, set parking brake, turn off machine, and remove key. 3. Press the EDM (engine display module) soft button under 1350 RPM to lower the engine to idle. 800 4F Diesel 9012844 (3−2014)

  • Page 27: While Operating The Machine

    Keep the machine moving to prevent damaging floor finishes. If poor cleaning performance is observed, stop cleaning and refer to MACHINE TROUBLESHOOTING in this manual. Perform the Daily Maintenance Procedures after each use (see MACHINE MAINTENANCE in this manual). 800 4F Diesel 9012844 (3−2014)

  • Page 28: Sweeping

    If machine is equipped with the vacuum. hopper door light option, be sure the hopper door light is off. If the hopper door light is on, close the hopper door. 07769 08476 7. Sweep as needed. 08476 800 4F Diesel 9012844 (3−2014)

  • Page 29: Stop Sweeping

    1. Push the bottom of the side brush switch into the Off/Up position. 2. Place the main brush switch in the middle Off position. 3. Press the filter shaker switch to shake the hopper dust filter. 07767 800 4F Diesel 9012844 (3−2014)

  • Page 30: Emptying The Hopper

    FOR SAFETY: When using machine, move machine with care when hopper is raised. 08481 5. Drive the machine up to the debris container. FOR SAFETY: When using machine, move machine with care if hopper is raised. 800 4F Diesel 9012844 (3−2014)
  • Page 31 13. Push and hold the hopper lift lever in the Down position. 08482 NOTE: The hopper lift lever, hopper rollout lever, and the hopper door lever can be use together to lift the hopper, rollout the hopper, and open the hopper door. 800 4F Diesel 9012844 (3−2014)

  • Page 32: Engaging Hopper Support Bar

    7. Turn off the engine. 08480 FOR SAFETY: When using machine, make sure adequate clearance is available before raising hopper. NOTE: Be aware that the minimum ceiling height needed to high dump the hopper is 2490 mm (98 in). 800 4F Diesel 9012844 (3−2014)

  • Page 33: Disengaging Hopper Support Bar

    2. Raise the hopper slightly to release the hopper support bar. 08480 3. Put the hopper support bar in the storage clip. 08590 WARNING: Lift arm pinch point. Stay clear of hopper lift arms. 800 4F Diesel 9012844 (3−2014)

  • Page 34: Options

    3. Press the vacuum fan switch to turn off the vacuum fan. The indicator light above the 6. Turn off the engine. switch will go off. 7. Open the forward hopper access door and engage the lift arm. 07769 800 4F Diesel 9012844 (3−2014)
  • Page 35 15. When done vacuuming, press the vacuum fan left into the locked position to close the switch to turn off the vacuum fan. The vacuum door. indicator light above the switch will go off. 07769 12. Start the engine. 800 4F Diesel 9012844 (3−2014)
  • Page 36 17. Disconnect the vacuum hose from the vacuum adaptor tube in front of the hopper. 18. Disassemble the vacuum hose assembly and place back onto the hopper in the mounting clips. 800 4F Diesel 9012844 (3−2014)

  • Page 37: Regenerative Filter System (Rfs)

    Check for any signs of dust tracking that may be caused by a bad seal or filter. Repair as necessary. Perform this check periodically while using the sweeper with the RFS option. 800 4F Diesel 9012844 (3−2014)

  • Page 38: Machine Troubleshooting

    Contact TENNANT service personnel Hopper full Empty hopper Hopper floor skirts worn or Replace floor skirts damaged Hopper door partially or Close the hopper door completely open Wrong sweeping brush Contact TENNANT representative for recommendations 800 4F Diesel 9012844 (3−2014)

  • Page 39: Maintenance

    Check for damage, wear, − Hopper side skirt and adjustment Main brush Check for damage and wear − Check for damage and wear − Side brush Check brush pattern − Hopper dust filter Shake − 800 4F Diesel 9012844 (3−2014)
  • Page 40 HYDO TennantTrue premium hydraulic fluid or equivalent . . . Special lubricant, Lubriplate EMB grease (TENNANT part no. 01433−1) . . . Water and ethylene glycol anti-freeze, −34_ C (−30_ F) NOTE: More frequent intervals may be required in extremely dusty conditions.
  • Page 41 HYDO TennantTrue premium hydraulic fluid or equivalent . . . Special lubricant, Lubriplate EMB grease (TENNANT part no. 01433−1) . . . Water and ethylene glycol anti-freeze, −34_ C (−30_ F) NOTE: More frequent intervals may be required in extremely dusty conditions.
  • Page 42 HYDO TennantTrue premium hydraulic fluid or equivalent . . . Special lubricant, Lubriplate EMB grease (TENNANT part no. 01433−1) . . . Water and ethylene glycol anti-freeze, −34_ C (−30_ F) NOTE: More frequent intervals may be required in extremely dusty conditions.

  • Page 43: Lubrication

    200 hours of operation. 08581 MAIN BRUSH ADJUSTMENT Lubricate the main brush adjustment after every 50 hours of operation. 08451 FRONT WHEEL BEARINGS Repack and adjust the front wheel bearings after every 1600 hours of operation. 08934 08579 800 4F Diesel 9012844 (3−2014)

  • Page 44: Hydraulics

    08430 A filler cap with a built-in breather is mounted on top of the hydraulic reservoir. Replace the cap every 800 hours of operation. 08430 Lubricate the filler cap gasket with a film of hydraulic fluid before putting the cap back on the reservoir.

  • Page 45: Hydraulic Fluid

    MAINTENANCE HYDRAULIC FLUID HYDRAULIC HOSES There are three fluids available for different Check the hydraulic hoses after every 800 hours temperature ranges: of operation for wear or damage. FOR SAFETY: When servicing machine, use TennantTrue premium cardboard to locate leaking hydraulic fluid hydraulic fluid (Extended Life) under pressure.

  • Page 46: Engine

    Fill the engine with oil until the oil is between the indicator marks on the dipstick. DO NOT fill past the top indicator mark. The engine oil capacity is 6.6 L (7 qt) including the oil filter. 800 4F Diesel 9012844 (3−2014)

  • Page 47: Engine Belt

    Proper belt tension is 7 to 9 mm (0.28 to 0.35 in) from a force of 10 kg (22 lb) applied at the mid-point of the longest span. 08935 Replace the engine fan belt after every 500 hours of operation. 800 4F Diesel 9012844 (3−2014)

  • Page 48: Draining Water From The Water / Fuel Separator

    Refer to the Press the pump several times to drain the water engine manufacturer’s manual for additional from the water / fuel separator. information. Close the water / fuel separator fitting. 800 4F Diesel 9012844 (3−2014)

  • Page 49: Fuel Filters

    Replace the oil separator element after every of operation. 1500 hours of operation. Replace the oil separator hoses every two years. PCV (POSITIVE CRANKCASE VENTILATION) VALVE Check the PCV after every 1500 hours of operation. 800 4F Diesel 9012844 (3−2014)

  • Page 50: Egr (Exhaust Gas Recirculation)

    Replace the DPF pressure sensor hoses every Replace the EGR cooler hoses every two years. two years. EXHAUST MANIFOLD Check the exhaust manifold for damage and leaks yearly. 800 4F Diesel 9012844 (3−2014)

  • Page 51: Turbo Charger

    Check the air intake hoses leaks and damage after every 250 hours of operation. Replace the turbo charger sensor pressure hose every two years. Replace the air intake hoses every two years. Replace the turbo charger lubricant hose every two years. 800 4F Diesel 9012844 (3−2014)

  • Page 52: Air Filter Indicator

    Replace the air filter element when the air filter indicator shows restriction in the air intake system or the filter element is damaged. Refer to AIR FILTER INDICATOR. 800 4F Diesel 9012844 (3−2014)

  • Page 53: Dpf (Diesel Particulate Filter) Regeneration

    A DPF regeneration is necessary when the DPF is significantly clogged. An alert appears on the EDM (engine display module) when a regeneration is necessary. 800 4F Diesel 9012844 (3−2014)

  • Page 54: Dpf (Diesel Particulate Filter) Alerts

    See INITIATING A SWEEPING REGENERATION section. NOTE: Use soft button located under the Down arrow to see the full screen. Use soft button located under the Up arrow to go back to previous screen. 800 4F Diesel 9012844 (3−2014)
  • Page 55 This is a very costly repair and is not covered under the machine warranty. Refer to INITIATING A PARKED REGENERATION for instructions how to safely complete a parked regeneration. 800 4F Diesel 9012844 (3−2014)

  • Page 56: Dpf (Diesel Particulate Filter) Status Icons

    Displays when the machine or the operator has inhibited a regeneration. 2. Select Un−Inhibit Regen from the menu and follow the on screen directions. 3. The EDM returns to the Inhibit default after the Un−Inhibited regeneration is complete. 800 4F Diesel 9012844 (3−2014)

  • Page 57: Initiating A Parked Regeneration

    5. Press the soft button under DPF Commands to access the Un−Inhibit Regen command. 2. Press the EDM soft button under 1350 RPM to lower the engine to idle. 6. Select Un−Inhibit Regen from the menu. 800 4F Diesel 9012844 (3−2014)
  • Page 58 NOTE: Use the soft button located under the Up NOTE: The engine exhaust high temperature icon arrow to navigate back to previous screen. Illuminates red during regeneration when the DPF outlet temperature is hot enough to start the regeneration process. 800 4F Diesel 9012844 (3−2014)
  • Page 59 10. “DPF regeneration is complete” appears on the EDM display when the parked regeneration is complete. Press the soft button under X (Deselect) to close the message and return to the gauge display. The machine is ready for use. 800 4F Diesel 9012844 (3−2014)

  • Page 60: Battery

    Clean and tighten the battery connections after Circuit breakers are resettable electrical circuit the first 50 hours of operation and after every 800 protection devices designed to stop the flow of hours after that. Do not remove the vent plugs current in the event of a circuit overload.

  • Page 61: Debris Hopper

    14. Put the filter and shaker frame in the hopper. 6. Pull the filter shaker frame out of the hopper. 15. Install the four retaining screws and tighten. 7. Carefully turn over the shaker frame and 16. Connect the shaker motor wire connectors. element. 800 4F Diesel 9012844 (3−2014)

  • Page 62: Cleaning The Hopper Dust Filter

    Wash the prescreen wrap in a water and mild detergent solution. Rinse the prescreen wrap until it is clean. Air dry the wet prescreen wrap; do not use compressed air. NEVER wash the filter element with water. 800 4F Diesel 9012844 (3−2014)

  • Page 63: Main Brush

    10. Close the right side main brush access door. 4. Unlatch and remove the brush idler plate. 11. Check and adjust the brush pattern if needed after rotating them. Refer to CHECKING THE MAIN BRUSH PATTERN. 08487 800 4F Diesel 9012844 (3−2014)

  • Page 64: Checking / Adjusting The Main Brush Pattern

    8. Observe the width of the brush pattern. The brush pattern should be 65 to 75 mm (2.5 to 3.5 in) across the entire length of the brush. Refer to ADJUSTING THE MAIN BRUSH WIDTH. 00582 800 4F Diesel 9012844 (3−2014)

  • Page 65: Adjusting The Main Brush Width

    Tighten the drive end plate mounting bolts. 08490 4. Check the main brush pattern and readjust as necessary. Then adjust the width of the main brush pattern. 800 4F Diesel 9012844 (3−2014)

  • Page 66: Side Brush(Es)

    8. Insert the side brush retaining pin through the side brush hub and shaft and secure. 9. Disengage the hopper support bar and lower the hopper. 10. Adjust the side brush pattern with the side brush down pressure knob. 800 4F Diesel 9012844 (3−2014)

  • Page 67: Skirts And Seals

    The recirculation skirt is self-adjusting. Check the hopper side skirt for wear or damage Check the skirts for wear or damage and and adjustment daily. adjustment daily. NOTE: Tire pressure will affect skirt clearances. 08492 08494 800 4F Diesel 9012844 (3−2014)

  • Page 68: Brush Door Seals

    They seal the hopper when the hopper door is closed. Check the seal for wear or damage after every 100 hours of operation. Check the seals for wear or damage after every 100 hours of operation. 08498 08497 800 4F Diesel 9012844 (3−2014)

  • Page 69: Hopper Vacuum Fan Seal

    HOPPER COVER SEAL The hopper cover seals are located on the inside of the hopper cover. They seal the hopper filter compartment. Check the seal for wear or damage after every 100 hours of operation. 800 4F Diesel 9012844 (3−2014)

  • Page 70: Brakes And Tires

    Torque the rear wheel nuts twice in the pattern shown to 122 to 155 Nm (90 to 110 ft lb) after the 08501 first 50 hours of operation, and after every 800 hours of operation. PARKING BRAKE FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine, and remove key.

  • Page 71: Propelling Motor

    Torque the shaft nut to 270 Nm (200 ft lb) after Clean the air conditioner filter after every 100 the first 50 hours of operation and after every hours of operation. Replace the air conditioner 800 hours thereafter. filter if it is damaged. 800 4F Diesel 9012844 (3−2014)

  • Page 72: Pushing, Towing, And Transporting

    Turn the bypass valve 90_ from the normal position before pushing or towing the machine. The illustration shows the bypass valve in the pushing or towing position. Return the bypass valve to the normal position when through pushing or towing the machine. 800 4F Diesel 9012844 (3−2014)

  • Page 73: Transporting The Machine

    AND is 380 mm 08576 (15 in) or less from the ground. 3. To winch the machine onto the truck or trailer, attach the winching chains to the rear tie down locations. 800 4F Diesel 9012844 (3−2014)
  • Page 74 Refer to PUSHING OR TOWING THE MACHINE section of this manual. The two rear tie−down locations are through the U−bolt section of the main frame under the side bumpers toward the rear. 800 4F Diesel 9012844 (3−2014)

  • Page 75: Machine Jacking

    Support machine with jack stands. The front jacking locations are the flat bottom edge of the machine frame next to the front tires. 08586 The rear jacking location is the middle of the rear bumper. 08485 800 4F Diesel 9012844 (3−2014)

  • Page 76: Specifications

    Values determined as per EN 60335−2−72 Measure Sound pressure level L 86 dB(A) Sound uncertainty K 3 dB(A) Sound power level L + Uncertainty K 110 dB(A) Vibration − Hand−arm <2.5 m/s@ Vibration − Whole body <0.5 m/s@ 800 4F Diesel 9012844 (3−2014)

  • Page 77: General Machine Performance

    HYDRAULIC SYSTEM System Capacity Fluid Type Hydraulic reservoir 47.3 L (12.5 gal) ISO Grade 100 − above 7_ C (45_ F) ISO Grade 32 − below 7_ C (45_ F) Hydraulic total 56.8 L (15 gal) 800 4F Diesel 9012844 (3−2014)

  • Page 78: Braking System

    6.5 x 23.5 in 690 − 758 kPa (100 − 110 psi) 1778 mm (70 in) 3048 mm (120 in) TOP VIEW 1875 mm (73.8 in) 1911 mm (75.2 in) SIDE VIEW FRONT VIEW 08774 MACHINE DIMENSIONS 800 4F Diesel 9012844 (3−2014)
  • Page 79 Rear skirts, 65 Windshield wiper switch (option), 19 Side brush adjustment knob, 12 Controls and Instruments, 8 Bypass valve, 70 Cooling System, 44 Check the coolant level, 44 Flush the radiator and the cooling system, 45 800 4F Diesel 9012844 (3−2014)
  • Page 80 PCV (positive crankcase ventilation) valve, 47 Temperature, Light, 13 Priming the fuel system, 46 Thermo Sentry, 13, 60 Specifications, 75 Turbo charger lubricant hose, 49 Vacuum fan seal, 67 Valve clearance, 49 Water / fuel separator, 46 800 4F Diesel 9012844 (3−2014)
  • Page 81 Adjusting the Taper, 63 Adjusting the Width, 63 Replacing or Rotating the Main Brushes, 61 Main Brushes, Adjusting the Taper, 63 Main Brushes, Adjusting the Width, 63 Main Brushes, Replacing or Rotating, 61 Maintenance, 37 Maintenance Chart, 37 800 4F Diesel 9012844 (3−2014)
  • Page 82 Side Brush, Adjusting, 64 Side Brush, Replacing, 64 Pushing or Towing the Machine, 70 Transporting the Machine, 71 Side brush(es), Checking brush pattern, 64 Skirts, 65 Brush door, 65 Hopper Lip, 65 Hopper side, 65 Rear, 65 800 4F Diesel 9012844 (3−2014)
  • Page 83 Thermo Sentry, 13, 60 Tie down location, 72 Rear, 72 Tires, 68 Pressure, 68 Specifications, 76 Towing the Machine, 70 Transporting the Machine, 71 Travel speed, 75 Turbo charger lubricant hose, 49 Turning off the machine, 24 800 4F Diesel 9012844 (3−2014)
  • Page 84 INDEX 800 4F Diesel 9012844 (3−2014)

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