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(Diesel) Sweeper Operator Manual SweepMax Plus TennantTrue Parts IRIS a Tennant Technology North America / International 9004087 For the latest Parts manuals and other language Operator manuals, visit: Rev. 13 (05-2018) *9004087* www.tennantco.com/manuals...
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Installation Date − INTENDED USE The S30 is an industrial rider machine designed to sweep hard surfaces (concrete, asphalt, stone, synthetic, etc). Typical applications include industrial warehouses, manufacturing facilities, distribution facilities, stadiums, arenas, convention centers, parking facilities, transportation terminals, and construction sites. Do not use this machine on soil, grass, artificial turf, or carpeted surfaces.
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Controls And Instruments ....Rear Wheel Support (S30 And S30 Xp) 42 Touch Panel (S30 Xp And X4) ...
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Tennant representative for information on how to CAUTION: To warn of unsafe practices disable the cellular communication that could result in minor or moderate functionality.
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− Reduce speed when turning. − Do not modify the machine from its − Keep all parts of body inside operator original design. − Use Tennant supplied or approved station while machine is moving. − Always be aware of surroundings replacement parts.
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Located on the tank. WARNING LABEL − Lift arm pinch point. Stay clear of hopper lift arms. Located next to the ignition switch on the instrument panel. (LPG machines only) Located on both hopper lift arms. 354590 S30 Diesel 9004087 (4−2017)
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WARNING LABEL − Raised hopper may fall. Do not operate vacuum or blower wand Engage hopper support bar. while driving. Located on the hopper lift arm. Located on the optional vacuum or blower wand door. 354590 S30 Diesel 9004087 (07−2014)
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3. Hopper access door 11. Taillights 4. Hopper 12. Side shroud 5. Side brush 13. Hopper support bar 6. Headlights 14. Top cover 7. Main brush access door 15. Water tank (option) 8. Fuel tank 16. HEPA filter (option) S30 Diesel 9004087 (05−2018)
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OPERATION TOUCH PANEL (S30 XP and X4) 1. Supervisor control buttons 2. Hour meter / fuel indicator / fault code indicator 3. Contrast control button 4. 1−STEP sweep button 5. Engine speed button 6. Vacuum fan button 7. Side brush button 8.
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Side brush (S30 XP and X4) Hopper Door Manual Open (S30) Filter shaker (S30 XP and X4) Hopper Lower (S30) Hopper Up / Down (S30 XP and X4) Hopper Raise (S30) Hopper raise (S30 XP and X4) Wand Hopper lower (S30 XP and X4)
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1. Step on the Steering column tilt pedal and adjust the steering column to the desired BRAKE PEDAL position. Press the Brake pedal to stop the machine. 2. Release the Steering column tilt pedal to lock in place. S30 Diesel 9004087 (2−2008)
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The Fuel indicator displays the amount of fuel left in the tank. The fuel level fault indicator will illuminate when the fuel tank is near empty. Refer to DISPLAY MODULE FAULT INDICATOR(S). S30 XP and X4 S30 Diesel 9004087 (2−2008)
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Idle Speed: This speed is for starting the was operated. Use this information to determine machine. machine service intervals. NOTE: S30 XP and X4 machines automatically start in idle speed. S30 XP and X4 Medium (Fast 1) Speed: This speed is for general sweeping.
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OPERATION VACUUM FAN CONTROLS (S30) VACUUM FAN CONTROLS (S30 XP and X4) The vacuum fan automatically comes on when the The vacuum fan automatically comes on when the main brush is lowered with the Vacuum fan switch 1−STEP Sweep button is activated. The light next in the automatic/on position.
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All Lights Off: Press the bottom of the Operating / hazard light switch. FILTER SHAKER CONTROL (S30 XP and X4) The filter shaker automatically activates for about 30 seconds when the 1−STEP Sweep button is turned off.
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(SN 000000 − 006500) Pull the hopper access door handle to open the hopper access door. (SN 006501 − S30 Diesel 9004087 (07−2014)
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The operator seat has three adjustments: backrest angle, operator weight, and front to back. The backrest adjustment knob adjusts the angle of the backrest. SEAT BELTS FOR SAFETY: Before starting machine, adjust seat and fasten seat belt (if equipped). S30 Diesel 9004087 (2−2008)
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NOTE: The amount and type of soilage play an important role in determining the type of brushes to use. Contact a Tennant representative for specific recommendations. Polypropylene and Wire 8-double row Main Brush − Recommended for general sweeping, fine dust, and slightly impacted debris.
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The side brush sweeps debris into the path of the main brush. The main brush sweeps debris from the floor into the hopper. The vacuum system pulls dust and air through the hopper and the dust control system. S30 Diesel 9004087 (05−2018)
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- Check the brakes and steering for proper operation. - Check the service records to determine maintenance requirements. - Clean hopper - Check the cyclonic chamber and dust trap flaps for wear, damage and ensure they open (HEPA option). S30 Diesel 9004087 (05−2018)
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Keep engine properly tuned. 2. S30: Place the Engine speed switch into the 6. Turn on lights. idle position. S30 XP and X4: The engine will automatically TURNING OFF THE MACHINE start in the idle speed.
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(32_ F). With the proper hydraulic fluid and a machine warm−up period, the machine is capable of operating at much lower temperatures. FOR SAFETY: Do not sweep on ramp inclines that exceed 14% grade or transport (GVWR) on ramp inclines that exceed 17% grade. S30 Diesel 9004087 (07−2014)
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NOTE: Turn off the vacuum fan when sweeping 5. Select an engine speed. Use medium speed over large wet areas or standing water. This for general sweeping and high speed for prevents the dust filter from getting wet while sweeping light litter. sweeping. S30 Diesel 9004087 (4−2017)
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OPERATION 9. To stop sweeping, press the Brake pedal to stop the machine. SWEEPING (S30 XP and X4) 10.Raise the brushes. FOR SAFETY: Do not operate machine, unless operator manual is read and understood. 1. Start the machine. NOTE: Make sure the sweep modes / settings are set before sweeping.
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3. Press and hold the Hopper raise switch or button to raise the hopper. S30 XP and X4 7. S30: Place the Hopper door switch in the automatic position to close the hopper door. S30 XP and X4: Press the Hopper door close button to close the hopper door.
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10. Press and hold the Hopper lower switch or 4. Rotate the support bar down into the hopper button to completely lower the hopper. support clip. S30 XP and X4 WARNING: Raised hopper may fall. Engage hopper support bar. ENGAGING THE HOPPER SUPPORT BAR 5.
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OPERATION DISENGAGING THE HOPPER SUPPORT BAR 1. Start the machine. 2. Completely raise the hopper. S30 XP and X4 3. Set the parking brake. 4. Rotate the hopper support bar up into the storage clip. 5. Completely lower the hopper.
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OPERATION DISPLAY MODULE FAULT INDICATORS (S30) The fault indicator lights illuminate when a fault has occurred. Stop the machine immediately and correct the problem if these indicators come on. Refer to the table below to determine the cause and remedy for the fault.
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OPERATION The LCD will display a fault code. If there is more FAULT INDICATOR(S) (S30 XP and X4) than one fault, each fault will alternately display. This machine is equipped with two visual indicators, a red indicator light and an LCD (liquid crystal display).
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Restricted air flow through the Check the system for blockages, HEPA filter. stuck flaps, or other air flow restrictions. Clean or replace HEPA filter 8: Wet side brush dust control Water tank is empty. Fill water tank (Option) S30 Diesel 9004087 (05−2018)
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S30 XP and X4 8. Clean the area as needed. 9. S30: Press the Wand switch to shut off the vacuum fan. Then set the engine to idle speed. S30 XP and X4: Press the Vacuum fan button to shut off the vacuum fan.
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Use the Fan knob to control the air conditioner temperature. CAB LIGHT SWITCH (OPTION) Press the Cab light switch to operate the cab light. Use the Fan knob to control the fan speed. This knob affects the heater and air conditioner. S30 Diesel 9004087 (3−2012)
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The water level can easily be seen on the side of the water tank. Replace the water tank cap. WARNING: Flammable materials can cause explosion or fire. Do not use flammable materials in tank. 3. Close the side and top covers. S30 Diesel 9004087 (4−2017)
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To open the bumpers: 1. Pull the pin from the bracket and the bumper. 06745 2. Open the bumper. 3. Close and secure the tower bumpers before operating the machine. S30 Diesel 9004087 (2−2008)
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Adjust brush Debris caught in main brush drive Remove debris from main brush mechanism drive mechanism Main and/or side brush drive failure Call Tennant service representative Hopper is full Empty hopper Hopper lip skirts worn or damaged Replace lip skirts...
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* Check for rips, attachment, and restrictions inside the hose Sweeping Step 9 * Check primary filter seal height on shaker plate Resume Adjust dust * Measure height from shaker plate mount bracket to top of Sweeping filter seal lower cyclone box height S30 Diesel 9004087 (05−2018)
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Person Non- Lube/ Service Resp. HEPA Fluid Interval HEPA Description Procedure Points Daily/ Engine Check oil level 8 Hours Check coolant level in reservoir − Check air filter indicator Hydraulic fluid Check fluid level HYDO reservoir S30 Diesel 9004087 (05−2018)
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Dust filter cover Inspect for traces of dust build up inside cover − Inspect for damaged seal and dust leaks across seal − Upper cyclone Clean chamber − Engine compartment Clean − Main brush Rotate end-for-end S30 Diesel 9004087 (05−2018)
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− Brake pedal Check adjustment Rear wheel support Lubricate bearings (S30 and S30 XP) Steering cylinder Lubricate bearings (S30 and S30 XP) (S/N 000000−006766) Steering spindles Lubricate (S30 X4) Steering rod (S30 Lubricate Hopper lift arm Lubricate bearings −...
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Water and ethylene glycol anti-freeze, −34_ C (−30_ F) ..Special lubricant, Lubriplate EMB grease (Tennant part number 01433−1) NOTE: More frequent maintenance intervals may be required in extremely dusty conditions. S30 Diesel 9004087 (05−2018)
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DO NOT fill past the top indicator mark. The engine oil capacity is 6 L (6.35 qt) with oil filter. REAR WHEEL SUPPORT (S30 and S30 XP) Lubricate the rear wheel support bearings after every 200 hours of operation.
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MAINTENANCE STEERING ROD END (S30 X4) FRONT WHEEL BEARINGS Lubricate the steering rod end and spindles after Repack and adjust the front wheel bearings every every 200 hours of operation. 400 hours of operation. STEERING SPINDLES (S30 X4) Lubricate the steering after every 200 hours of operation.
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Replace the cap after every 800 hours of operation. Lubricate the filler cap gasket with a film of hydraulic fluid before putting the cap back on the reservoir. S30 Diesel 9004087 (4−2017)
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(5 gal) Contact appropriate personnel if a leak is discovered. If using a locally-available hydraulic fluid, be sure the specifications match Tennant hydraulic fluid ATTENTION: Only use TENNANT supplied specifications. Substitute fluids can cause hydraulic hoses or equivalent rated hydraulic premature failure of hydraulic components.
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FOR SAFETY: When servicing machine, do not remove cap from radiator when engine is hot. Allow engine to cool. Refer to the coolant manufacturer for water/coolant mixing instructions. Flush the radiator and the cooling system after every 800 hours of operation. S30 Diesel 9004087 (3−2013)
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To avoid cracking contact with hot engine coolant. Do not the radiator, allow the radiator and cooler fins to remove cap from radiator when engine is hot. cool before cleaning. Allow engine to cool. S30 Diesel 9004087 (07−2014)
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Replace the air filter element when the air filter pointing down. indicator shows restriction in the air intake system or the filter element is damaged. Refer to AIR FILTER INDICATOR. S30 Diesel 9004087 (07−2014)
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PRIMING THE FUEL SYSTEM. When the fuel lines are not installed, plug both ends with clean cloth or paper to prevent dirt from entering the lines. Dirt in the lines can cause fuel injection pump malfunction. S30 Diesel 9004087 (3−2012)
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13 mm (0.50 in) from a force of 4 to 5 kg (8 to 10 lb) applied at the mid-point of the longest span. FOR SAFETY: When servicing machine, avoid contact with battery acid. WARNING: Moving belt and fan. Keep away. S30 Diesel 9004087 (3−2013)
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Diesel Glow Plugs (In Engine Harness) FU14 60 A Cab Power (Optional) Refer to the diagram below for locations of the fuses and relays on the relay panel. S30 XP and X4 Fuse Rating Circuit Protected 15 A Horn 15 A...
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12 VDC, 40 A Shaker 12 VDC, 40 A Main Brush Valves, Side Brush Valves 12 VDC, 70 A Auxiliary 2 S30 XP and X4 Relay Rating Circuit Controlled 12 VDC, 40 A Horn 12 VDC, 40 A Auxiliary 1...
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5. Close and secure the hopper access door. 6. Close and secure the hopper cover. 7. Turn on the machine and lower the hopper. 8. Allow hopper to fully dry before using machine. S30 Diesel 9004087 (5−2018)
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2. Remove the filter shaker assembly from the filter housing. 5. Insert the dust filter into the filter housing and reinstall the removed parts. Be sure the seal is installed as shown below. 6. Close the side shroud and top cover. S30 Diesel 9004087 (07−2014)
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1. Press the filter shaker button to shake dust and debris from the primary dust filter. 2. Unlatch and open the hopper cover. Support the hopper cover open with the hopper cover prop rod. 5. Remove the dust filter cover. S30 Diesel 9004087 (05−2018)
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8. Clean or discard the dust filter element. Refer to CLEANING THE DUST FILTER. 9. Clean the upper cyclone chamber. Refer to CLEANING THE UPPER CYCLONE CHAMBER. 10.Reinstall the dust filter. 11. Reinstall the dust filter cover. 12.Close the hopper cover. S30 Diesel 9004087 (05−2018)
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HEPA filter life. MACHINES EQUIPPED WITH HEPA FILTRATION SYSTEM Use one of the following methods to clean the dust filter on machines equipped with HEPA. HEPA S30 Diesel 9004087 (05−2018)
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5. HEPA Machines: Use a HEPA certified vacuum to clean the slots located at the top of the dust filter compartment. 6. Close and secure the upper cyclone chamber access door when finished cleaning the interior of the upper cyclone chamber. S30 Diesel 9004087 (05−2018)
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Perma−Filter every 200 hours of operation. 1. Disconnect the vacuum hose from the upper cyclone chamber. 5. Disconnect the jumper harness from the filter shaker assembly. 2. Loosen clamps securing the upper cyclone chamber and then remove it from the hopper. S30 Diesel 9004087 (05−2018)
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8. With the help of an assistant, lift the lower compartment and lower cyclone cyclone chamber and remove it from the compartment. hopper. 9. Turn on the machine, raise the hopper approximately 3−4 in. (76.2−101.6 mm), open hopper dump door, and turn off the machine. S30 Diesel 9004087 (05−2018)
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20.Tighten the three clamps securing the lower cyclone chamber to the hopper. 21.Reinstall the upper cyclone assembly, dust filter, and dust filter cover in reverse order of disassembly. S30 Diesel 9004087 (05−2018)
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NOTE: A HEPA certified vacuum is recommended to clean the HEPA filter system. Refer to company or local regulations regarding safety requirements. 2. Loosen clamps securing the cover to the HEPA filter assembly and remove the cover from the HEPA filter assembly. S30 Diesel 9004087 (05−2018)
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8. Inspect the HEPA filter assembly seal and the top cover HEPA seal for dust, debris. and damage. Replace damaged or worn seals. 9. Ensure HEPA vent cover freely opens and closes with no binding or sticking. S30 Diesel 9004087 (05−2018)
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Rotate the brush end-for-end after every 50 hours of operation, for maximum brush life and best sweeping performance. Refer to REPLACING OR ROTATING THE MAIN BRUSH. Replace the main brush when it no longer cleans effectively. S30 Diesel 9004087 (07−2014)
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7. Reinstall the brush idler plate. 8. Close the right side main brush access door. 9. Check and adjust the brush pattern if needed after replacing or rotating it. Refer to CHECKING THE MAIN BRUSH PATTERN. S30 Diesel 9004087 (07−2014)
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Set the main brush adjustment knob pointer to the same color band as the brush idler plate. 00582 4. If the brush pattern is tapered, see ADJUSTING THE MAIN BRUSH TAPER section of this manual. 00601 S30 Diesel 9004087 (10−2016)
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3. Slide the new side brush onto the side brush drive shaft and reinstall the retaining pin. 4. Adjust the side brush pattern. Refer to 3. Recheck the pattern. Readjust if necessary. ADJUSTING THE SIDE BRUSH PATTERN. S30 Diesel 9004087 (3−2013)
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S30: Turn the side brush adjustment knob counterclockwise to increase the brush pattern and clockwise to decrease the brush pattern. S30 XP and X4: Tighten the side brush adjustment knob into the side brush bracket to the decrease brush pattern and loosen the knob to increase the brush pattern.
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3 to 6 mm (0.12 to 0.25 in). Check the skirts for wear or damage and adjustment daily. NOTE: The brush door skirts have slotted holes to allow for a ground clearance adjustment. The door must be closed for proper adjustment. S30 Diesel 9004087 (05−2018)
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If flaps do not open and move freely, remove dirt and debris preventing the flaps from opening. If necessary, use water to rinse dirt and debris from the flaps and the area around the flaps. S30 Diesel 9004087 (05−2018)
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Check the filter chamber inlet seal for wear or damage every 100 hours of operation. HOPPER SEALS Check the hopper door seals for wear or damage every 100 hours of operation. (S/N 000000 − 006500) (S/N 006501 − S30 Diesel 9004087 (05−2018)
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Check the hopper dust filter cover seal for wear or damage every 100 hours of operation. Clean dust and debris from the seal as necessary. VACUUM WAND DOOR SEALS (OPTION) Check the vacuum wand door seal for wear or damage every 100 hours of operation. S30 Diesel 9004087 (05−2018)
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790 + 35 kPa (115 + 5 psi). REAR WHEEL Torque the rear wheel nuts twice in the pattern shown to 122 to 149 Nm (90 to 110 ft lb) after the first 50 hours of operation, and then after every 800 hours. S30 Diesel 9004087 (01−2013)
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50 hours. To adjust the spray pattern, use the water valve located under the water tank. Do not open the valve to the 90_ maximum position. Optimal position is with the valve opened between 10−15_ S30 Diesel 9004087 (4−2017)
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Do Not use the bypass valve during normal machine operation. 4. To winch the machine onto the truck or trailer, attach the winching chains to the holes in the right and left lower corners in front of the machine. S30 Diesel 9004087 (2−2008)
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AND 380 mm (15 in) or less from the ground. 10. If the loading surface is horizontal AND is 380 mm (15 in) or less from the ground, drive the machine off the truck or trailer. S30 Diesel 9004087 (2−2008)
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3. Remove the wet side brush dust control filter screen, located under the tank, and empty it. Front jacking locations are located on the frame directly in front of the front tire. S30 Diesel 9004087 (4−2017)
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24.0 Km/h (15 mph) Travel speed reverse (maximum) 5.0 Km/h (3 mph) Maximum ramp incline for loading − Empty (S30 and S30 XP) Maximum ramp incline for loading − Empty (S30 X4) Maximum ramp incline for sweeping (All Models) Maximum ramp incline for transporting (GVWR) (S30 and S30 XP) Maximum ramp incline for transporting (GVWR) (S30 X4) 10.5%...
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127 mm x 535 mm (5 in x 21 in) Rear (1) Pneumatic 115 mm x 470 mm (4.5 in x 18.5 in) (S30 and S30 XP) Rear (2) (S30 X4) Foam Fill 115 mm x 410 mm (4.5 in x 16 in)
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(56.125 in) (48.25 in) 2360 mm 1590 mm (93 in) (62.5 in) 2095 mm (82.5 in) Track Wheel Base 1426 mm 1226 mm (56.125 in) (48.25 in) 1590 mm 2360 mm (93 in) (62.5 in) 354726 S30 Diesel 9004087 (07−2014)
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Contrast control button, 14 Controls and Instruments, 8, 9 Alarms, 28, 29 Touch Panel, 9 Fault Indicators (S30 XP and X4), 29 Fault Indicators (S30), 28 Cooling System, 46 Check the coolant level in the reservoir, 46 Flush the radiator and the cooling system, 46...
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Hopper door switch, 23, 25 Hopper dust filter cover seal, 72 Fan knob, 32 Hopper Inspection Door Seals, 71 Fault Indicators (S30 XP and X4), 29 Hopper Lift Arm Pivots, 42 Fault Indicators (S30), 28 Hopper lower button, 26 Filter Chamber Inlet Seal, 71...
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Main Brushes, Checking the Pattern, 66 Main Brushes, Replacing or Rotating, 64 Indicators Dash fault indicators, 30 Maintenance, 37 - 61 Fault Indicators (S30 XP and X4), 29 Maintenance Chart, 37 Fault Indicators (S30), 28 Fuel Indicator, 12 Glow Plug Light, 21...
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Storing machine, Freeze protection, 77 Hopper dust filter cover seal, 72 Supervisor Control Buttons, 13 Hopper Inspection Door Seals, 71 Sweeping (S30 XP and X4), 24 Hopper Seals, 71 Vacuum Wand Door Seals, 72 Sweeping (S30), 23 Seat belts, 17...
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Wand (Option), 31 Wand switch, 31 Warning Indicators, 29 Dash fault indicators, 30 Fault Indicators (S30 XP and X4), 29 Fault Indicators (S30), 28 Warning Indicators (S30), 28 Wet side brush dust control, 74 Wet side brush dust control (Option)
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