Country Clipper CHARGER 1055 Product Manual
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Country Clipper CHARGER 1055 Product Manual

Country Clipper CHARGER 1055 Product Manual

Zero turn mower
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SERIAL # RANGE: 19244001 -
PRODUCT MANUAL
Model Numbers & Serial Numbers
Manuals
Country Clipper Safety Instructions and Operation
Country Clipper Repair Parts
Kawasaki Engine Owner Manual
ROPS Safety Information
Warranty
Country Clipper Warranty
Kawasaki Engine Warranty
Hydro-Gear Warranty
Battery Warranty
Additional Information
Country Clipper Product Specifications
Notes/Service Records
®
P-13459 (11/19)

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Summary of Contents for Country Clipper CHARGER 1055

  • Page 1 ® SERIAL # RANGE: 19244001 - PRODUCT MANUAL Model Numbers & Serial Numbers Manuals Country Clipper Safety Instructions and Operation Country Clipper Repair Parts Kawasaki Engine Owner Manual ROPS Safety Information Warranty Country Clipper Warranty Kawasaki Engine Warranty Hydro-Gear Warranty...
  • Page 2 MODEL NUMBER’S & SERIAL NUMBER’S Date of Purchase: ____________________________________________ Mower Model Number: ____________________________________________ Mower Serial Number: ____________________________________________ Engine Spec Number: ____________________________________________ Hydro Serial Number (RH): ____________________________________________ Hydro Serial Number (LH): ____________________________________________ P-13459...
  • Page 3 Safety Instructions & Operation SERIAL RANGE: 19244001 - ________ Congratulations for buying a Country Clipper product. Your Country Clipper Zero Turn Radius Riding Mower was designed and built to provide long and trouble free service. Keep in mind that it, like any...

  • Page 4: Table Of Contents

    Country Clipper Safety & Operation TABLE OF CONTENTS SAFETY ............................3 ACCIDENT PATTERNS TO AVOID ....................... 3 SAFETY INSTRUCTIONS AND RECOMMENDATIONS ................3 SAFETY INTERLOCK SYSTEM ........................5 START UP AND OPERATION ....................6 CHECKLIST BEFORE OPERATION ......................6 CONTROL LOCATIONS JOYSTICK MODELS ................... 6 OPERATION JOYSTICK MODELS .......................

  • Page 5: Safety

    PEOPLE WHO OPERATE, SERVICE, CONTACT WITH THE ROTATING OR ARE OTHERWISE ASSOCIATED BLADE -- This accident usually happens with the Country Clipper Zero Turn when the operator is clearing the Radius Mower should be trained in its discharge chute of grass, (especially proper use and warned of its dangers.
  • Page 6 Country Clipper Safety & Operation DO NOT ALLOW CHILDREN TO DO NOT SMOKE AROUND THE OPERATE MOWER. Do not allow MOWER or the gasoline storage others who have not had instruction to container. Gasoline fumes can easily operate mower. ignite.

  • Page 7: Safety Interlock System

    ONLY USE COUNTRY CLIPPER SAFETY INTERLOCK SYSTEM APPROVED ACCESSORIES. DO NOT CHANGE THE ENGINE Your Country Clipper Zero Turn Radius Mower GOVERNOR SETTING or over speed is equipped with switches interlocked for your the engine. safety.

  • Page 8: Start Up And Operation

    Country Clipper Safety & Operation CONTROL LOCATIONS START UP AND OPERATION JOYSTICK MODELS Joystick CHECKLIST BEFORE OPERATION Choke Control Lever 1. Make sure fuel tank is full. Use regular unleaded gasoline (see engine owner’s Throttle manual for more details). WARNING HANDLE GASOLINE WITH CARE -- IT IS HIGHLY FLAMMABLE.

  • Page 9: Operation Joystick Models

    Country Clipper Safety & Operation To turn on a zero radius axis, go OPERATION slowly and move the Joystick Control JOYSTICK MODELS Lever to the side you wish to turn and slightly to the rear at the same time. 1. MOVE JOYSTICK CONTROL LEVER to neutral “DOWN”...

  • Page 10: Control Locations Twinstick Models

    Country Clipper Safety & Operation CONTROL LOCATIONS WARNING TWINSTICK MODELS AVOID INHALING EXHAUST FUMES -- Right Hand Steering CARBON MONOXIDE GAS IS COLORLESS Control Lever AND ODORLESS, AND CAN CAUSE Choke UNCONSCIOUSNESS, AND IS POTENTIALLY LETHAL. DO NOT RUN LAWN MOWER IN Throttle GARAGE OR OTHER CONFINED AREA.

  • Page 11: Operation Free Wheel

    Country Clipper Safety & Operation C. To reverse the direction, pull the 13. TO STOP: Steering Control Levers slightly back. A. Move Steering Control Levers to neutral D. To turn, move one Steering Control position and then to the “OUT” position.

  • Page 12: Mowing Recommendations

    Country Clipper Safety & Operation CAUTION NEVER OPERATE MOWER WITHOUT DISCHARGE CHUTE IN PLACE. MOWING RECOMMENDATIONS 1. Keep mower blades sharp. 2. Make sure deck and discharge are clean. CAUTION TURN ENGINE OFF AND WAIT FOR ALL MOVING PARTS TO STOP BEFORE CLEANING DISCHARGE CHUTE.

  • Page 13: Maintenance

    Country Clipper Safety & Operation MAINTENANCE CAUTION BEFORE PERFORMING ANY MAINTENANCE, TURN OFF ENGINE REMOVE KEY AND DISCONNECT SPARK PLUGS. USE EXTREME CARE WHEN WORKING ON MACHINERY. DO NOT WEAR WATCHES OR JEWELRY. DO NOT WEAR LOOSE FITTING CLOTHES, AND OBSERVE ALL COMMON SAFETY PRACTICES WITH TOOLS.

  • Page 14: Maintenance Instructions

    Model Front tires Rear tires included in your Country Clipper Zero 12-15 psi 12-15 psi Turn Radius Mower information packet. Models 83-103 kPa 83-103 kPa...

  • Page 15: Joystick Adjustment

    Country Clipper Safety & Operation 5. V-BELTS: JOYSTICK ADJUSTMENT All belts should be checked every 50 1. SETTING TRACKING AND FORWARD hours. Replace any belts found to be in SPEED: poor condition. All belts are equipped with spring loaded belt tighteners and do A.
  • Page 16 Country Clipper Safety & Operation H. Loosen the jam nuts on both ends of the left side transmission linkage. One of these is a left-hand thread. Now rotate the linkage rod a couple turns to lengthen it. Inside Hold the joystick control handle firmly in Linkage the full forward position.

  • Page 17: Twinstick Adjustment

    Country Clipper Safety & Operation B. Start the engine. With the joystick still down, position the handle so both TWINSTICK ADJUSTMENT wheels are stationary. C. Tighten the two nuts on the bottom of TWINSTICK CONTROL LEVER the neutral plate, being careful not to NEUTRAL ADJUSTMENT: shift it out of position.

  • Page 18: Hydrostatic Transmission

    Neutral Plate. filter (use part # H-2026 when ordering B. Tighten the lock nut after the from Country Clipper).Wipe off the filter adjustment is made. base surface, apply a film of new oil to the gasket of the new filter and hand tighten ¾...

  • Page 19: Procedure For Raising And Lowering The Deck For Servicing

    Country Clipper Safety & Operation 2. RETURNING THE DECK TO THE PROCEDURE FOR RAISING AND OPERATING POSITION: LOWERING THE DECK FOR SERVICING A. Place the deck prop back in the stowed 1. RAISING THE DECK TO THE SERVICING position. POSITION: B.
  • Page 20 Country Clipper Safety & Operation MOWER SHOWN IN OPERATING POSITION. Cut Height Adjustment Lever Cut Height Adjustment Flip Front Step Up Foot Deck Front Caster Pivot Grease Zerk Latch Plate Release Front Caster Wheels Handle positioned out of the way.

  • Page 21: Securing The Deck Prop

    Country Clipper Safety & Operation SECURING THE DECK PROP Deck Prop shown in the “Stowed” position. Deck Prop being placed against the Deck lift casting. Deck Prop securely in place against Deck lift casting. P-13459...

  • Page 22: Leveling The Deck

    4. Measure from the ground to the front blade tip of each outside blade. These measurements should be within 1/8” of each other. (NOTE: To simplify this measuring, an optional Blade Measuring tool, part Number 629-374A is available from your local “Country Clipper” Dealer). Deck hanger bolt Part # F-1936 1/2"...

  • Page 23: Adjusting The Latch Plate

    Country Clipper Safety & Operation ADJUSTING THE LATCH PLATE 1. Level the deck before proceeding to adjust the latch plate. (Follow instructions on previous page.) Pin the deck in the lowest position before proceeding to adjust the latch plate. 2. Lift up on the hook keeper, while pulling up on the release handle. This will disconnect the rear of the deck.

  • Page 24: Trouble Shooting Check List

    Country Clipper Safety & Operation TROUBLE SHOOTING CHECK LIST ENGINE WON’T TURN OVER: Mower blades engaged ---------------------------------------------------------------- disengage blades Drive not in neutral ---------------------------------------- move Control Lever(s) to neutral position Blown fuse ---------------------------------------------------------------------------------------- replace fuse Dead battery ------------------------------------------------------------------------------ charge or replace...
  • Page 25 Country Clipper Safety & Operation ENGINE SOMETIMES SKIPS AT HIGHER SPEEDS: Incorrect Ignition Timing -------------------------------------------------------------------- consult dealer Carburetor maladjusted --------------------------------------------------------------- readjust carburetor Faulty spark plugs ------------------------------------------------------------------------ check spark plug condition and reset gap* Bouncing off seat safety switch ------------------------------------------ slow down on rough terrain...

  • Page 26: Belt Routings

    Country Clipper Safety & Operation BELT ROUTINGS Hydrostatic Transmission Drive Belt (Viewed from ground looking up) Release tension from Hydrostat Drive Belt Left Hand Hydrostatic Right Hand Hydrostatic Transmission Pulley Transmission Pulley Idler Pulley Belt P/N D-3524 Motor Pulley Deck Drive Belt 60”...

  • Page 27: Wiring Schematic For Kawasaki Joystick (E-6415)

    Country Clipper Safety & Operation WIRING SCHEMATIC FOR KAWASAKI JOYSTICK (E-6415) PLUS (E-6417) ADAPTER P-13459...

  • Page 28: Wiring Schematic For Kawasaki Twinstick (E-6416)

    Country Clipper Safety & Operation WIRING SCHEMATIC FOR KAWASAKI TWINSTICK (E-6416) PLUS (E-6417) ADAPTER P-13459...

  • Page 29: Wiring Schematic For Kohler Joystick (E-6415)

    Country Clipper Safety & Operation HYDRAULIC SCHEMATIC: OIL COOLER OIL TANK CASE DRAIN CHARGE PUMP INLET HIGH PRESSURE RIGHT-HAND LEFT-HAND HYDROSTATIC HYDROSTATIC TRANSMISSION TRANSMISSION HIGH PRESSURE - REVERSE EFT-HAND EL MOTOR RIGHT-HAND WHEEL MOTOR P-13459...

  • Page 30: Wiring Schematic For Kohler Twinstick (E-6416)

    Repair Parts SERIAL RANGE: 19244001 - ________ P-13459...
  • Page 31 Country Clipper Repair Parts COUNTRY CLIPPER CHARGER 1055 SERIAL RANGE: 19244001 - ________ ZERO TURN RADIUS MOWER TABLE OF CONTENTS P-13459...
  • Page 32 Country Clipper Repair Parts DRAG BAR (SEE PG. 7) 15 32 DRAG BAR (SEE PG. 7) (INCLUDES #42) 609-183P BUSHING F-2160 FHCS, 3/8-16 x 4 1/2", YZ, GR5 629-229W DUST BAFFLE, 52" F-2161 FHCS, 3/8-16 x 6", YZ, GR5 643-016W...

  • Page 33: Notes / Service Records

    Country Clipper Repair Parts DRAG BAR (SEE PG. 7) DRAG BAR (SEE PG. 7) (INCLUDES #41) 609-183P BUSHING F-2160 FHCS, 3/8-16 x 4 1/2", YZ, GR5 643-016W Hanger Weldment F-2161 FHCS, 3/8-16 x 6", YZ, GR5 643-104W 60" DUST BAFFLE WELDMENT F-2575 SPRING, COMP .656 X .052 X 1.97...
  • Page 34 NEW MOWERS ARE SHIPPED WITH 3 to 4 oz OF CHEVRON SRI NLGI 2 GREASE INSIDE EACH SPINDLE HOUSING. BLADE NOT INCLUDED IN ASSEMBLY � 10 TORQUE TO 100 ft-lb Country Clipper Repair Parts DECK SPINDLE ASSEMBLY 629FN-001A PART PART QTY.
  • Page 35 Country Clipper Repair Parts DECK DECK DECK DECK 620-201P F-1019-03 WASHER, BEARING CAP 3/8" LOCKWASHER 659-085P Mounting Pin F-1394 3/8-16 x 1" Capscrew 660-031P Belt Tightner Arm F-1464 1/2" LOCKWASHER 660-036P Idler Arm F-1489 1/2-13 Hex Jam Nut 660-039P Double Idler Mount F-1521 1/2"...
  • Page 36 Country Clipper Repair Parts DECK DECK DECK DECK 620-201P WASHER, BEARING CAP F-1019-03 3/8" LOCKWASHER 659-085P Mounting Pin F-1464 1/2" LOCKWASHER 660-036P Idler Arm F-1489 1/2-13 Hex Jam Nut 660-038P 3/8" Spacer F-1521 1/2" WASHER, CUSTOM 660-039P Double Idler Mount F-1558 3/8-16 x 7/8"...
  • Page 37 Country Clipper Repair Parts PART QTY. DESCRIPTION 643-110P CHUTE HINGE H-2723 CHUTE, DISCHARGE, SMALL F-2066 5/16-18 x 1" CARRIAGE BOLT, F-2063 NUT, 5/16-18 NYLOC, FLANGED P-13459...
  • Page 38 Country Clipper Repair Parts LIFT HANDLE ASSEMBLY & RELATED PARTS PART PART QTY. DESCRIPTION QTY. DESCRIPTION 709-102P LIFT HANDLE, LOWER F-2125 FHCS, 1/2-13 X 1 1/4", 659-022W FRAME WELDMENT, LH. F-1439 1/2-13 X 3" GR. 5 F-2126 3/8-16 X 2" CAPSCREW...
  • Page 39 Country Clipper Repair Parts LIFT ASSEMBLY & RELATED PARTS __ � � 659-171A RELEASE HANDLE ASSEMBLY PART PART QTY. DESCRIPTION QTY. DESCRIPTION 642-063P 659-140P DECK HOOK DRAG BAR TAB 659-299P DRAG LINK BAR RELEASE HANDLE WELDMENT 659-148W 659-372P HOOK KEEPER...
  • Page 40 Country Clipper Repair Parts TRANSMISSION IDLERS & RELATED PARTS 15-(x2) PART PART QTY. DESCRIPTION QTY. DESCRIPTION 659-085P Mounting Pin F-1936 1/2-13 x 3-1/2" Capscrew 663-057A Hydro Idler Arm Assembly F-2063 Nut, 5/16-18 Nyloc, Flanged PLATE, PUMP ADAPTER 663-146P F-2148 FHCS, 5/16-18 x 1.00, YZ, GR5 D-3904 PULLEY, FLAT IDLER, 5"...
  • Page 41 Country Clipper Repair Parts CASTER WHEEL ASSEMBLY NOTCH TO REAR OF MOWER NUT TO INSIDE OF MOWER VALVE STEM TO OUTSIDE OF MOWER (Ea Side) 15 FILL CAVITY WITH GREASE (Ea Side) PART PART QTY. DESCRIPTION QTY. DESCRIPTION 5/16" LOCK WASHER...
  • Page 42 Country Clipper Repair Parts FRAME SIDES & RELATED PARTS PART PART QTY. DESCRIPTION QTY. DESCRIPTION F-2124 FHCS, 3 8-1 6 X 3 4 GR.5 663-185W FRAME SIDE RH. 663-187W FRAME SIDE LH. F-2128 FHCS, 1/2-13 X 2", GR.5 709-157W AXLE MOUNTING WLDT.
  • Page 43 Country Clipper Repair Parts FENDER ASSEMBLY & RELATED PARTS TWINSTICK FENDER ASSY PART PART QTY. DESCRIPTION QTY. DESCRIPTION 629-840A FENDER CAP w/DECAL, RH, (JS) F-2119 FHCS, 1/4-20x3/4", GR.5 w/PATCH 629-892A FENDER CAP w/DECAL, EFI, RH, (JS 13 F-1125 5/16-18 LOCK NUT...
  • Page 44 UNDERSIDE OF SEAT MOUNTING BASE "#1" - LATCH PARTS Country Clipper Repair Parts SEAT, FOOTDECK & RELATED PARTS 28-...__ LlOWER SIDE PLATE F-2162 FHCS, 1 4-20 X 3 4 , GR5, YZ PART PART 663-194P PLATE, SEAT QTY. DESCRIPTION QTY.
  • Page 45 Country Clipper Repair Parts FRONT STEP ASSEMBLY � PART QTY. DESCRIPTION 663-134P FRONT STEP F-2142 FHCS, 3/8-16 X 4" GR.5 F-2151 NUT, 3/8-16, NYLOC FLANGED 659-241P BRACKET, STEP MOUNT, RH 659-242P BRACKET, STEP MOUNT, LH H-2461 RUBBER BUMPER BUTTON F-2124 FHCS, 3/8-1 6 X 3/ 4"...
  • Page 46 Country Clipper Repair Parts ROPS ASSEMBLY (H-2682) AND RELATED PARTS 2 ----- ----­ MOWER LEFT SIDE PANEL PART QTY. DESCRIPTION F-2088 HHCS 1/2-13 x 1 1/4" F-2089 FLAT WASHER 1 /2"¢ F-2090 TOP LOCK NUT 1 /2"¢ F-2093 PULL PIN-1/2 W/COTTER KEY...
  • Page 47 {INCLUDES ALL PARTS EXCEPT #6-10) Country Clipper Repair Parts FUEL TANK ASSEMBLY H-2944 1� � PART QTY. DESCRIPTION 7 GALLON TANK, VENTED ----- H-2678 REMOTE VENT H-2679 REMOTE VENT GROMMET H-2742 PICK UP TUBE H-2741 GROMMET, PICK UP TUBE H-1687 HOSE CLAMP, 1/2"...
  • Page 48 PART PART QTY. DESCRIPTION QTY. DESCRIPTION Country Clipper Repair Parts JOYSTICK STEERING CONTROL AND RELATED PARTS � -------- 14 JOYSTICK ASS EMBLY 625-172A 707-082P LINKAGE, INNER, JOYSTICK BUTTON SHCS, 1 / 4-20x 1" F-2103 625-107P BUSHING, .375 ROD END PIN, PIVOT, JS, LONG...
  • Page 49 YOKE, SWIVEL ASSEMBLY !625-169A! Country Clipper Repair Parts JOYSTICK ASSEMBLY 625-172A / TORQUE TO: 10 FT-LBS ITEM PART# QTY. DESCRIPTION ITEM PART# QTY. DESCRIPTION 709-169A ROD ASSEMBLY, SHORT F-1503 3/16 x 1" SPIRAL PIN H-1947 GASKET, FOAM, JOYSTICK H-2710 SPRING, DETENT, JOYSTICK...
  • Page 50 Country Clipper Repair Parts JOYSTICK STEERING CONTROL AND RELATED PARTS (CON'T) TORQUE TO: 10 FT-LBS TORQUE TO: 10 FT-LBS PART PART QTY. DESCRIPTION QTY. DESCRIPTION 700-150P HYDRO SHIFT ROD 663-051P DAMPNER BOLT, FEMALE F-2063 NUT, 5/16", NYLOC FLANGED F-1610 E-RING F-1009-02 5/16"...
  • Page 51 (RIGHTHAND SHOWN, LEFTHAND OPPOSITE) Country Clipper Repair Parts TWINSTICK STEERING CONTROL & RELATED PARTS MOWER SIDE PANEL '--18 PART PART QTY. DESCRIPTION QTY. DESCRIPTION 663-050P LINK ROD ASSEMBLY F-1486 3/8-16 JAM NUT H-2739 GRIP, 15", CLOSED END F-1019-01 1 / 4" LOCK WASHER...
  • Page 52 SEE PAGE 13 FOR SEAT HINGE PARTS Country Clipper Repair Parts PARKING BRAKE ASSEMBLY & RELATED PARTS PART PART QTY. DESCRIPTION QTY. DESCRIPTION 663-165P LINK, ADJUSTABLE, BRAKE 647-01 OP BRAKE ANCHOR LINK F-2063 NUT, 5/16" FLANGED, NYLOC F-1491 1 /8 X 1" COTTER PIN...
  • Page 53 Country Clipper Repair Parts GEAR MOTOR,WHEEL ASSEMBLY ITEM #4 INCLUDES ITEMS #8 & #13 TORQUE TO: 200 FT-LBS PART QTY. DESCRIPTION 663-176W MOTOR MOUNT 647-017P BRAKE MOUNT F-2152 NUT, 1/2-13, NYLOC FLANGED D-3908 15.9 CIR PARKER WHEEL MOTOR F-1668 1/2-13 X 2 3/4" BOLT GR. 5...
  • Page 54 Country Clipper Repair Parts MOTOR ASSEMBLY & RELATED PARTS FOR 25.5HP KAWASAKI PART PART QTY. DESCRIPTION QTY. DESCRIPTION F-2120 FHCS, 5 16-18 X M-5384 ENGINE, KAWASAKI, 25.5HP F-2125 FHCS, 3/8-16x1-1/4", YZ, GR5 P-10077 DECAL, "CLEAN" F-1228 1/4-20 NYLOC SETSCREW H-2287...
  • Page 55 Country Clipper Repair Parts PLUMBING KIT HIGH PRESSURE LINES & FITTINGS iH-2846� � � � TORQUE TO: 'g1 � 35FT-LBS � TORQUE TO: 24FT-LBS ---4 TORQUE TO: 24FT-LBS TORQUE TO: 24FT-LBS TORQUE TO: 35FT-LBS TORQUE TO: TORQUE TO: 24FT-LBS 24FT-LBS...
  • Page 56 Country Clipper Repair Parts PLUMBING KIT OIL RETURN LINES & COOLER ASSEMBLY iH-2846� TORQUE TO: 16FT-LBS TORQUE TO: 16FT-LBS ��ORQUE TO: 16FT-LBS TORQUE TO: 16FT-LBS TORQUE TO: 16FT-LBS PART PART QTY. DESCRIPTION QTY. DESCRIPTION H-2908 OIL COOLER H-2847 HOSE, 1 /2"¢ X 6",...
  • Page 57 Country Clipper Repair Parts E-6415 WIRE HARNESS & RELATED PARTS (JOYSTICK) TO SEAT SWITCH BL UE # 14 � BL U E # 2A � Seat SW Clutch #16) -101 (2) RED BLK.� PART QTY. DESCRIPTION BATTERY E-6271 HOUR METER...
  • Page 58 Country Clipper Repair Parts E-6416 WIRE HARNESS & RELATED PARTS (TWINSTICK) TO SEAT SWITCH BLUE #14 � BLUE #2A � Seat SW Clutch #18) TO CLUTCH � --101 BLK.� (2) RED (2) RED PART QTY. DESCRIPTION BATTERY E-6271 HOUR METER...
  • Page 59 Country Clipper Repair Parts E-6417 KAWASAKI ADAPTER HARNESS RELATED PARTS & TO OIL PRESSURE SWITCH GRN/WHT _____ To ENGINE _____ ���< =._! -------- TO FUEL SHUT-OFF TO BATTERY + YEL. / TO STARTER TO ENGINE STARTER PART QTY. DESCRIPTION WIRE HARNESS (JOYSTICK)
  • Page 60 Kawasaki Engine Owner Manual FX801V FX751V 4-Stroke Air-Cooled V-Twin Gasoline Engine Motor gasolina de 4 tiempos, V-gemelo y refrigerado por aire MANUAL DEL PROPIETARIO ENGLISH General-purpose Engine Owner's Manual...
  • Page 61 Kawasaki Engine Owner Manual SAFETY AWARENESS Whenever you see the symbols shown below, heed their instructions! Always follow safe operating and maintenance practices. NOTICE is used to address practices not related to personal injury. DANGER DANGER indicates a hazardous situation NOTE which, if not avoided, will result in death or NOTE indicates information that may help or...
  • Page 62 Kawasaki Engine Owner Manual EMISSION CONTROL INFORMATION Fuel Information THIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED REGULAR GRADE GASOLINE ONLY. A minimum of 87 octane of the antiknock index is recommended. The antiknock index is posted on service station pumps in the U.S.A.
  • Page 63 Kawasaki Engine Owner Manual Tampering with Emission Control System Prohibited Federal law and California State law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of design incorporated into any new engine for the purposes of emission control prior to its sale or delivery to the ultimate purchaser or while it is in use, or (2) the use of the engine after such device or element of design has been removed or rendered inoperative by any person.
  • Page 64 Kawasaki Engine Owner Manual GENERAL INFORMATION ........... 22 Location of Safety Related Labels ..........23 Location of Parts ..........MAINTENANCE ..........24 Engine Serial Number ........10 Periodic Maintenance Chart ......24 ........10 Oil Level Check ..........26 Engine Oil Capacity .........
  • Page 65 Kawasaki Engine Owner Manual GENERAL INFORMATION 9 Location of Parts A. Oil Gauge Filler I. Electric Starter Oil Filter J. Voltage Regulator C. Oil Drain Plug K. Fuel Tube D. Air Cleaner L. Fuel Filter E. Carburetor M. Oil Cooler F.
  • Page 66 Kawasaki Engine Owner Manual GENERAL INFORMATION 11 Engine Oil Capacity Engine Oil Capacity 2.1 L (2.2 US·qt) 2.3 L (2.4 US·qt) 12 FUEL AND OIL RECOMMENDATIONS FUEL AND OIL RECOMMENDATIONS Oxygenated Fuel Fuel Oxygenates (either ethanol or MTBE) are added to the gasoline.
  • Page 67 Kawasaki Engine Owner Manual FUEL AND OIL RECOMMENDATIONS 13 Engine Oil The following engine oils are recommended. Oil Viscosity Choose the viscosity according to the temperature as follows: -20ºC -10ºC 0ºC 10ºC 20ºC 30ºC 40ºC SAE40 SAE30 SAE20W-50 SAE5W-20SAE10W-40 SAE10W-30 SAE5W-20 -4ºF 14ºF...
  • Page 68 Kawasaki Engine Owner Manual PREPARATION 15 Engine Oil Check the engine oil daily before starting the engine otherwise shortage of the engine oil may cause serious damage to the engine such as seizure. Place the engine on level surface. Clean area around the oil gauge before removing it.
  • Page 69 Kawasaki Engine Owner Manual STARTING 17 [Separate Choke type] Put the key into the ignition switch. Turn the key to the START position on the For a Cold Engine - Place the choke control lever equipment. Normally the engine will start within into “CHOKE”...
  • Page 70 Kawasaki Engine Owner Manual OPERATING 19 OPERATING Warming Up After the engine starts, move the throttle lever on minutes at idle) before applying a load. This the equipment to halfway between “FAST” and will allow oil to reach all engine parts, and “SLOW”.
  • Page 71 Kawasaki Engine Owner Manual STOPPING 21 STOPPING Close the fuel valve on the equipment. Stopping the Engine Ordinary Stop Move throttle lever to “SLOW” position. Keep running at the “SLOW” speed for about one minute. Engine damage can occur from run-on or after-burning if engine is stopped suddenly from high speed loaded operation.
  • Page 72 Kawasaki Engine Owner Manual ADJUSTMENT 23 Engine Speed Adjustment NOTE Do not tamper with the governor setting or the cap or stop plate is installed on each mixture screw. E. Throttle Valve Pivot Arm G. Choke Valve Pivot Arm 24 MAINTENANCE MAINTENANCE Maintenance, replacement, or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual.
  • Page 73 Kawasaki Engine Owner Manual MAINTENANCE 25 INTERVAL MAINTENANCE Every Every Every Every Every Every Daily 50 hr. 100 hr. 200 hr. 250 hr. 300 hr. 500 hr. Check and add engine oil. Check for loose or lost nuts and screws. Check for fuel and oil leakage.
  • Page 74 Kawasaki Engine Owner Manual MAINTENANCE 27 Install the oil drain plug. Oil Change FUEL AND OIL RECOMMENDATIONS chapter). Change oil every 100 hours. Check the oil level (see PREPARATION chapter). Run the engine to warm oil. Be sure the engine (equipment) is on level surface. WARNING Stop the engine.
  • Page 75 Kawasaki Engine Owner Manual MAINTENANCE 29 NOTE Air Cleaner Service Operating in dusty or dirty condition may require more frequent maintenance. Primary Element Do not run the engine with the air cleaner Replace the primary element every 250 hrs. removed. Secondary Element Air Cleaner Replace the secondary element with a new one, if...
  • Page 76 Kawasaki Engine Owner Manual MAINTENANCE 31 Fuel Filter and Fuel Pump Service WARNING an explosion. pump. Clean only in a well ventilated area away from appliances with a pilot light. The fuel pump can not be disassembled. If the fuel pump fails, replace it with a new one. A.
  • Page 77 Kawasaki Engine Owner Manual MAINTENANCE 33 Cooling System Cleaning Before each operation, check that the air inlet (rotary) screen is free from grass and debris. Clean the screen if necessary. Every 50 hours of operation, check the inside fan housing from the cleanout covers.
  • Page 78 Kawasaki Engine Owner Manual STORAGE 35 Remove the spark plugs and pour approx 1-2 mL plug holes then screw the spark plugs in after turning the engine a few times. Slowly turn the engine until you feel the compression then leave it there.
  • Page 79 Kawasaki Engine Owner Manual Symptom Probable Cause Remedy Engine won't start or No spark or weak Faulty spark plugs Replace spark plugs output is low spark Engine switch is in "OFF" position Turn engine switch to "START" position (See M) Faulty ignition coils Low output Engine overheats...
  • Page 80 Kawasaki Engine Owner Manual SPECIFICATIONS 39 SPECIFICATIONS Type Bore × Stroke 84.5 × 76 mm (3.33 × 2.99 in.) Displacement 852 mL (52 cu.in.) Ignition System Solid-state ignition Direction of rotation Counterclockwise facing the PTO Shaft Starting system Electric starter Dry weight : kg (lbs) 56.4 kg (124 lbs) NOTE...
  • Page 81 3017 Full Vision Drive / Newton, Kansas 67114 PHONE (316) 283-3344 GENERAL ROLL-OVER PROTECTIVE STRUCTURE (ROPS) SAFETY INFORMATION This symbol means ATTENTION! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety. Carefully read the message. IMPORTANT: This "General Safety Information"...
  • Page 82 Clipper dealer to be defective in material, workmanship, or both, and operated and maintained as shown by Country Clipper's instructions and manuals for a period of 5 years of Residential use* from the date of original purchase. The first two years will include parts and labor. The third year will be parts only. The fourth and fifth year will be parts only on the mower deck weldment and frame weldment due to structural defect.
  • Page 83 Country Clipper. The servicing dealer will require a proof of purchase if the product has not been registered.
  • Page 84 General Conditions Country Clipper may change the design of its products from time to time. Nothing contained in this Warranty shall be construed as obligating Country Clipper to incorporate said design changes into previously manufactured products, nor shall said changes be construed as an admission that previous designs were defective.
  • Page 85 Kawasaki Warranty KAWASAKI LIMITED WARRANTY FOUR-CYCLE ENGINE Kawasaki Motors Corp., U.S.A., P.O. Box 888285, Grand Rapids, MI 49588-8285 (hereinafter “Kawasaki”) warrants to the initial purchaser of each new Kawasaki four-cycle engine purchased in any of the following regions: North, Central or South America, Caribbean, Australia, New Zealand, and all territories of the United States of America (collectively, the "Purchase Area") that it will repair or replace, free of charge, any engine parts found to be defective, under normal use and proper maintenance, for a period of thirty-six (36) months, subject to the following conditions, exclusions, obligations and limitations.
  • Page 86 Kawasaki Warranty...
  • Page 87 Kawasaki Warranty...
  • Page 88 All Models Warranty Policies and Procedures BLN-50225_P18 Revision March, 2019...
  • Page 89 Hydro-Gear Warranty Hydro-Gear Warranty Policies and Procedures ® Limited Warranty BLN-50225_P18 March, 2019 Hydro-Gear Limited Partnership (hereinafter referred to as "Hydro-Gear") warrants to the original equipment manufacturer (OEM), authorized distributor, or authorized servicing dealer purchasing a Hydro-Gear product or replacement parts (such purchaser is hereinafter referred to as "Buyer") that the product or replacement parts will be free from defects in material and workmanship at the time of shipment from Hydro-Gear, and will conform to such drawings and specifica- tions as are applicable to the product or replacement parts under Hydro-Gear's sales agreement with Buyer.
  • Page 90 Hydro-Gear Warranty All Models Hydro-Gear Warranty Policies and Procedures ® Warranty Periods BLN-50225_P18 March, 2019 Note: Proof of purchase must be available if requested to assist in determining commencement of the warranty period. If proof of purchase is not available, the Hydro-Gear Serial Number will determine the commencement of the warranty period.
  • Page 91 Hydro-Gear Warranty Warranty Claims Procedure A. Claims submitted to Hydro-Gear will require a Hydro-Gear, OEM, Outdoor Power Equipment Institute (OPEI) or equivalent claim form from the servicing dealer. Dealer claims must provide all pertinent information typical on OPEI claim forms, i.e.., owner's name, servicing dealer, Hydro-Gear Serial Numbers, symptoms, repair date, and type of use, etc.
  • Page 93 Interstate Batteries’ Limited Warranty (effective on batteries purchased May 1, 2012, or later) This limited warranty applies unless you return your battery within 30 days of purchase. Important: Keep this Limited Warranty and sales receipt in glove compartment. READ CAREFULLY: This limited warranty contains mandatory and binding individual arbitration and class-action waiver provisions, and other provisions that limit your legal rights.
  • Page 94 SPECIFICATIONS CHARGER – Joystick Steering MODEL 25552KAJ-1050 25560KAJ-1050 26560KOEJ-1050 Engine 25.5 H.P. Kawasaki 25.5 H.P. Kawasaki 26.5 H.P. Kohler FX801 (852cc) FX801 (852cc) ECV749 (747cc) Hydrostatic 12CC Hydro Gear Pumps Transmissions 15.9 CIR Parker Wheel Motors Steering Control Single Joystick Fuel Capacity 7 Gallons Tires, Rear...

  • Page 95: Notes / Service Records

    NOTES / SERVICE RECORDS: DATE SERVICE WORK COMPLETED...
  • Page 96 PRODUCT MANUAL Country Clipper Division Shivvers Manufacturing, Inc. 613 W. English St. Corydon, IA 50060-0467 Ph. 641-872-2544 Fax. 641-872-1593 P-13459 (11/19)

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