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Majestic 20iLDVNV Installation And Operating Instructions Manual

Ildv series direct vent gas fireplace insert
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Models:
20iLDVNV & 20iLDVPV
30iLDVNV & 30iLDVPV
40iLDVNV & 40iLDVPV
WARNiNG
iF the iNFORMAtiON iN theSe iNStRuctiONS iS NOt
FOLLOWeD exActLy, A FiRe OR exPLOSiON MAy
ReSuLt cAuSiNG PROPeRty DAMAGe, PeRSONAL
iNjuRy OR LOSS OF LiFe.
–
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
–
WhAt tO DO iF yOu SMeLL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• if you cannot reach your gas supplier, call the fire
department.
–
installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
WARNiNG: improper installation, adjustment, alteration,
services or maintenance can cause injury or property
damage. Refer to this manual. For assistance or additional
information consult a qualified installer, service agency
or the gas supplier.
this appliance may be installed in an aftermarket*,
permanently located, manufactured home (uSA only) or
mobile home, where not prohibited by local codes.
this appliance is only for use with the type of gas
indicated on the rating plate. this appliance is not
convertible for use with other gases, unless a certified
kit is used.
* Aftermarket: completion of sale, not for purpose of resale, from the
manufacturer.
iLDV Series Direct Vent
Gas Fireplace insert
installation and
Operating
instructions
0511
ILDV cover
Due tO hiGh teMPeRAtuReS, the APPLiANce
9/08
ShOuLD Be LOcAteD Out OF tRAFFic AND
AWAy FROM FuRNituRe AND DRAPeRieS.
chiLDReN AND ADuLtS ShOuLD Be ALeRteD
tO t h e h A Z A R D S O F h i G h S u R FA c e
teMPeRAtuRe AND ShOuLD StAy AWAy tO
AVOiD BuRNS OR cLOthiNG iGNitiON.
yOuNG chiLDReN ShOuLD Be SuPeRViSeD
WheN they ARe iN the SAMe ROOM AS the
APPLiANce.
cLOthiNG OR OtheR FLAMMABLe MAteRiAL
ShOuLD NOt Be PLAceD ON OR NeAR the
APPLiANce.
KeeP the ROOM AReA cLeAR AND FRee FROM
cOMBuStiBLe MAteRiALS, GASOLiNe, AND
OtheR FLAMMABLe VAPORS AND LiquiDS.
iNStALLeR: Leave this manual with the appliance.
cONSuMeR: Retain this manual for future refer-
ence.
83D0524 1/13 Rev. 10

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Summary of Contents for Majestic 20iLDVNV

  • Page 1 Series Direct Vent Gas Fireplace insert Models: 20iLDVNV & 20iLDVPV 30iLDVNV & 30iLDVPV 40iLDVNV & 40iLDVPV WARNiNG iF the iNFORMAtiON iN theSe iNStRuctiONS iS NOt FOLLOWeD exActLy, A FiRe OR exPLOSiON MAy ReSuLt cAuSiNG PROPeRty DAMAGe, PeRSONAL iNjuRy OR LOSS OF LiFe.

  • Page 2: Table Of Contents

    20/30/40ILDV Fireplace Insert cONteNtS thank you and congratulations on your purchase of a Majestic Gas Fireplace insert PLeASe ReAD the iNStALLAtiON AND OPeRAtiON iNStRuctiONS BeFORe uSiNG the APPLiANce! iMPORtANt: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.

  • Page 3: Important Safety Information

    iMPORtANt SAFety iNFORMAtiON 20/30/40ILDV Fireplace Insert OWNeR iNStALLeR Please retain these instructions for future reference. Please leave these instructions with the appliance. • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. • Any change to this fireplace or its controls can be dangerous.

  • Page 4: Code Approval

    iMPORtANt SAFety iNFORMAtiON 20/30/40ILDV Fireplace Insert 14. Do not use any solid fuels (wood, coal, paper, card- iMPORtANt: board, etc.) in this fireplace. Use only the gas type PLeASe ReAD the FOLLOWiNG indicated on rating plate. cAReFuLLy 15. This appliance, when installed, must be electrically It is normal for fireplaces fabricated of steel to grounded in accordance with local codes or in the give off some expansion and/or contraction noises...

  • Page 5: Product Features

    Max.input Min. input Orifice FP1919 installation must be in accordance with the current Model Fuel Btu/h Btu/h Size ANSI Z223.1/NFPA 54 and/or local codes having juris- 20ILDVNV Nat. 20,000 13,000 ILDV parts diction. 20ILDVPV 20,000 16,000 1.35 mm In Canada, please consult provincial and/or local authori- 30ILDVNV Nat.

  • Page 6: Insert Dimensions

    iNSeRt DiMeNSiONS 20/30/40ILDV Fireplace Insert Figure 2 ILDV Fireplace Insert Dimensions Ref. 20iLDV 30iLDV 40iLDV 0511 21Z\v" (540 mm) 25Z\v" (641 mm) 28Z\v" (718 mm) ILDV dims 13C\zn" (335 mm) 16C\zn" (411 mm) 18Z\," (460 mm) 9/08 13M\," (352 mm) 14B\,"...

  • Page 7: General Installation Information

    GeNeRAL iNStALLAtiON iNFORMAtiON 20/30/40ILDV Fireplace Insert BeFORe yOu StARt iNSeRt APPLicAtiONS Before installing the gas fireplace insert, consider the Read this homeowner manual thoroughly and follow all functioning needs of the fireplace. Confirm the size of the instructions carefully. Inspect all contents for shipping fireplace cavity, the design of the chimney, and the avail- damage and immediately inform your dealer if any damage ability of the gas supply and electricity for the insert fan.

  • Page 8: Clearances

    cLeARANceS 20/30/40ILDV Fireplace Insert iNSeRt cLeARANceS No combustibles (ie: drapes, doors) may be within, or swing within 36" of the front of the insert. 12” (305 mm) Maximum Depth Side Wall 12” (305 mm) 3/4” (19 mm) Maximum Depth  Combustible Facing 9” (228 mm) NOte: Side clearance to com- bustibles is 10" (254 mm) from opening whether it is side wall or mantel legs.

  • Page 9: Installation

    iNStALLAtiON 20/30/40ILDV Fireplace Insert ZeRO-cLeARANce (MetAL) FiRePLAce iNSeRt PLAceMeNt RequiReMeNtS • The insert must be placed within a code-conforming • masonry fireplace or a tested and listed zero-clear- The damper and grate must be removed. ance (UL-127, solid fuel) fireplace. Repair any fireplace •...

  • Page 10: Venting Installation

    VeNtiNG iNStALLAtiON 20/30/40ILDV Fireplace Insert VeNtiNG RequiReMeNtS Read all instructions completely and thoroughly before attempting installation. • Make sure the exhaust pipe on heater Failure to do so could result in serious injury, connects to exhaust portion of cap. At- property damage or loss of life.

  • Page 11: Altitude Considerations

    VeNtiNG iNStALLAtiON 20/30/40ILDV Fireplace Insert ALtituDe cONSiDeRAtiONS Failure to adjust air shutter properly may lead This heater has been tested at altitudes ranging from sea to improper combustion which can create level to 4,500 feet (1,370 m). In this testing, heater with standard orifice burns correctly with just an air shutter a safety hazard.

  • Page 12: Venting Configurations

    VeNtiNG iNStALLAtiON 20/30/40ILDV Fireplace Insert VeNtiNG cONFiGuRAtiONS Termination Kits (Refer to Page 12) Exhaust Inlet 3" (75 mm) Exhaust UL 1777 Gas Liner 3" (75 mm) Inlet Recommended block-off plate (noncombustible metal). Prevents odors from chimney entering room. UL 127 Solid Fuel Z.C Fire- FP1924 Figure 8...

  • Page 13: Manifold Removal And Installation

    VeNtiNG iNStALLAtiON 20/30/40ILDV Fireplace Insert on the 40ILDV, however, attach the slotted baffle plate for iNtAKe MANiFOLD VeNt iNStALLAtiON extended vertical applications only if needed to improve flame Before insert is placed back into fireplace opening, attach intake appearance.. Figure 10 flex pipe to intake manifold, located in rear lower left corner with 4.

  • Page 14: Insert Installation

    iNSeRt iNStALLAtiON 20/30/40ILDV Fireplace Insert checK GAS tyPe Use proper gas type for the insert you are installing. If you have conflicting gas type, do not install insert. See dealer 100 gal. (min. External where you purchased the insert for proper insert according Propane/LP Regual- to your gas type.
  • Page 15 iNSeRt iNStALLAtiON 20/30/40ILDV Fireplace Insert A manual shut-off valve is factory installed Only persons licensed to work with gas upstream of the appliance. union tee and piping may make the necessary gas con- plugged 1/8" NPt pressure tapping point nections to this appliance. should be installed upstream of the appli- ance.

  • Page 16: Checking Gas Pressure

    checKiNG GAS PReSSuRe 20/30/40ILDV Fireplace Insert 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. 2.

  • Page 17: Electrical Installation

    eLectRicAL iNStALLAtiON 20/30/40ILDV Fireplace Insert ReMOte WALL MOuNteD SWitch A remote wall switch and up to fifteen (15) feet of 18 Ga. wire may be used with this appliance. Attach the wall switch in a junction box at the desired location on the wall. Figure 14.

  • Page 18: Log Placement

    LOG PLAceMeNt 20/30/40ILDV Fireplace Insert Before you begin - This unit is supplied with six (6) ceramic fiber logs. Do not handle these logs with your bare the positioning of the logs is critical to hands. Always wear gloves to prevent skin irritation the safe and clean operation of this heater.

  • Page 19: Log Placement

    LOG PLAceMeNt 20/30/40ILDV Fireplace Insert Figure 17 - Place Log #6 3. Align the two pin holes on Log #6 onto the burner. Figure 17 LG537 Log #6 LG537 Log #1 ILDV log 6 Figure 18 - 9/08 Place Log #1 4.
  • Page 20 LOG PLAceMeNt 20/30/40ILDV Fireplace Insert Log #3 Figure 20 - Place Log #3 6. Position log #3 so that the bottom right end is resting on the pad on log #2 and the left end is resting on the flat spot on log #1. Figure 20 LG540 LG540 7.

  • Page 21: Surround Installation

    SuRROuND iNStALLAtiON 20/30/40ILDV Fireplace Insert iNStALL SuRROuND 1. Remove glass door assembly. Page 29, Figure 34 2. Align cast or beveled surround holes with insert and attach with screws provided. 3. Re-attach glass door assembly. 4. Attach filigree to face by gently pushing into place. Insert Facing Figure 23 -...

  • Page 22: Operating Instructions

    OPeRAtiNG iNStRuctiONS 20/30/40ILDV Fireplace Insert FOR yOuR SAFety ReAD BeFORe LiGhtiNG if you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly.

  • Page 23: Lighting Pilot

    OPeRAtiNG iNStRuctiONS 20/30/40ILDV Fireplace Insert LiGhtiNG PiLOt FOR the FiRSt tiMe APPROVeD LeAK teStiNG MethOD if using a soap and water solution to You may check for gas leaks with the following test for leaks, DO NOt spray solution methods only: onto control body.

  • Page 24: Lighting Burner

    OPeRAtiNG iNStRuctiONS 20/30/40ILDV Fireplace Insert LiGhtiNG BuRNeR MAiN BuRNeR SWitch The “ON/OFF” switch for the main burner can be found on the right side of insert surround. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON”...

  • Page 25: Air Shutter Adjustment

    AiR ShutteR ADjuStMeNt (NAtuRAL GAS ONLy) 20/30/40ILDV Fireplace Insert ADjuSt the AiR ShutteR The venturi of the burner is equipped with an air shutter. The opening of the venturi has been set at 1/4" for Natural Gas and fully open for Propane installation at sea level. The burner on Natural Gas models may be adjusted for high altitude as follows: •...

  • Page 26: Glass Replacement

    GLASS FRAMe ReMOVAL 20/30/40ILDV Fireplace Insert Make sure the glass panel edges do not Always use gloves when handling broken touch any metal parts during thermal ex- glass. pansion. GLASS FRAMe ReMOVAL 1. Carefully remove upper filigree by pulling straight out. 2.

  • Page 27: Blower Removal And Assembly

    BLOWeR ReMOVAL and ASSeMBLy 20/30/40ILDV Fireplace Insert BLOWeR RePLAceMeNt Turn off the unit and allow to cool completely. Turn off gas at shut-off and disconnect all electricity to unit. 1. Remove the decorative filigree by gently pulling it out. 2. Rotate the cam on the glass toward the center. 3.

  • Page 28: Blower Parts

    BLOWeR ReMOVAL and ASSeMBLy 20/30/40ILDV Fireplace Insert BLOWeR PARtS LiSt: Description qty. 20iLDV 30iLDV 40iLDV Blower 53D2196 56D2196 56D2196 Parts not shown Disc Bracket 39D0098 39D0098 39D0098 Blower Snap Disc 26D2870 26D2870 26D2870 Speed Control 26D0746 26D0746 26D0746 Wire Assembly 34" 83D0521 83D0521 83D0521...

  • Page 29: Cleaning And Maintenance

    cLeANiNG and MAiNteNANce 20/30/40ILDV Fireplace Insert PiLOt AND BuRNeR FLAMeS Make sure the gas valve knob is in the “OFF” position. Wait at least five (5) minutes before start-ing maintenance. Visually check pilot and burner flames periodically. Refer to Figure 31 for typical burner flame. Refer to Figure 32 VeNtiNG SySteM for typical pilot flame.

  • Page 30: Firebox Cleaning

    cLeANiNG and MAiNteNANce 20/30/40ILDV Fireplace Insert FiReBOx cLeANiNG 1. Carefully remove log set, and embers from combustion • Allow logs to cool completely before chamber. cleaning. Logs reach high tempera- 2. Vacuum burner compartment thoroughly. tures. 3. Vacuum any dust off logs. •...

  • Page 31: Yearly Service Procedure

    MAiNteNANce 20/30/40ILDV Fireplace Insert yeARLy SeRVice PROceDuRe Failure to inspect and maintain heater may lead to improper 4. Clean burner and burner ports. Figure 35 combustion and a potentially dangerous situation. A quali- 5. Replace log set and rock wool per instructions on Pages fied technician should do the following once a year.

  • Page 32: Troubleshooting

    tROuBLeShOOtiNG 20/30/40ILDV Fireplace Insert turn appliance OFF and allow to cool before servicing. Only a qualified service person should service and repair the heater. NOTE: All troubleshooting items are listed in order of operation. ReMeDy OBSeRVeD PROBLeM POSSiBLe cAuSe 1. Check connections to ignitor. Replace Piezo ignitor will not light the 1.

  • Page 33: Replacement Parts

    RePLAceMeNt PARtS 20/30/40ILDV Fireplace Insert 12/13 0511 ILDV parts 9/08 83D0524...
  • Page 34 RePLAceMeNt PARtS 20/30/40ILDV Fireplace Insert 20iLDVNV 20iLDVPV 30iLDVNV 30iLDVPV 40iLDVNV 40iLDVPV Ref. Description qty. Natural Propane Natural Propane Natural Propane 1. Log #1 83D2026 83D2026 83D1047 83D1047 83D2595 83D2595 2. Log #2 83D2027 83D2027 83D1049 83D1049 83D2596 83D2596 3. Log #3...

  • Page 35: Optional Accessories

    RePLAceMeNt PARtS 20/30/40ILDV Fireplace Insert OPtiONAL AcceSSORieS Ref. Description 20iLDV 30iLDV 40iLDV Hood Top - Black Texture CF20BT CF30BT CF40BT Hood Top - Iron Age CF20IA CF30IA CF40IA Assembly Louver - Black Texture LF30BT LF30BT LF40BT Assembly Louver - Iron Age LF20IA LF30IA LF40IA...
  • Page 36 20/30/40ILDV Fireplace Insert 83D0524...
  • Page 37 20/30/40ILDV Fireplace Insert 83D0524...

  • Page 38: For Massachusetts Residents Only

    Massachusetts Residents Only — Please read and follow these special requirements 20/30/40ILDV Fireplace Insert 2. Approved carbon Monoxide Detectors. Each carbon NOte ReGARDiNG VeNteD PRODuctS monoxide detector as required in accordance with the above This product must be installed by a licensed plumber or gas fitter provisions shall comply with NFPA 720 and be ANSI/UL 2034 when installed within the Commonwealth of Massachusetts.

  • Page 39: Lifetime Warranty

    LiMiteD LiFetiMe WARRANty POLicy 20/30/40ILDV Fireplace Insert LiFetiMe WARRANty The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners. FiVe yeAR WARRANty The following components are warranted five (5) years to the original owner, subject of proof of purchase: Ceramic Fiber Logs.

  • Page 40: Efficiencies

    Based on CSA P.4.1-09 efficiency Ratings Model enerGuide Ratings Steady State (%) D.O.e. Fireplace efficiency (%) Fan-OFF Fan-ON (AFue%) 20ILDVNV 67.5 73.5 74.5 66.4 20ILDVPV 73.9 79.8 80.8 74.6 30ILDVNV 71.9 76.5 77.5 65.9 30ILDVPV 83.7 88.6 89.6 68.5 40ILDVNV 70.8...

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