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POWERBOR - PB450 DRILL
WARNING !
When using electric power tools basic safety
precautions should always be used to
reduce the risk of fire, electric shock and
personal injury.
Read all of these instructions before
attempting to operate this product and save
these instructions
G & J Hall Tools Inc. 830 Hanley Industrial Court, Brentwood, MO 63144 USA
Phone: (314) 968-5040 Fax: (314) 968-5543 e-mail: sales@gjhalltools.com
OWNERS MANUAL
Machine shown
PB450 - without the
safety guard for clarity.
PB450 US - W18XC1053/US - Revised 030113
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Table of Contents
Related Manuals for POWERBOR PB450
Summary of Contents for POWERBOR PB450
- Page 1 Machine shown PB450 - without the safety guard for clarity. G & J Hall Tools Inc. 830 Hanley Industrial Court, Brentwood, MO 63144 USA Phone: (314) 968-5040 Fax: (314) 968-5543 e-mail: sales@gjhalltools.com PB450 US - W18XC1053/US - Revised 030113...
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Page 2: Table Of Contents
Using the drill with annular cutters 7 - Lifting handles/transportation. Maintenance and servicing 1 - Regular cleaning, maintenance and lubrication. 2 - Servicing by manufacturer. 3 - Special Tools 4 - Blockages of chips or work piece fragments. PB450 US - W18XC1053/US - Revised 030113... -
Page 3: Machine Specification
These factors may increase the vibration experienced by the operator, each individual application of the tool should be assessed for the effect of these application variable factors, before exposure. PB450 US - W18XC1053/US - Revised 030113... -
Page 4: Explanation Of Symbols Used
Read and understand the instruction manual - before operating this tool. Caution ! / Attention ! Instruction Manual WEEE - Waste of Electrical and Electronic Equipment This tool should be disposed of as Electrical & Electronic Waste. PB450 US - W18XC1053/US - Revised 030113... -
Page 5: Intended Use Of Power Tool
The drill unit should be lowered to its lowest position for improved stability. Under no circumstances should the motor cable be used for lifting the power tool. PB450 US - W18XC1053/US - Revised 030113... -
Page 6: Precautions And Use Of Ppe
Always wear ear protection. Always wear head protection. Always wear non-skid safety shoes. Where appropriate wear a dust mask and gloves depending on the working environment. WORK IN A SAFE MANNER AT ALL TIMES PB450 US - W18XC1053/US - Revised 030113... -
Page 7: Special Safety Precautions - Magnetic Drills
Care should be taken with the ejected slug, this will be both hot and sharp, gloves should be worn when handling the slug. PB450 US - W18XC1053/US - Revised 030113... -
Page 8: Electrical Safety
This is both to protect the operator and to protect the motor inlet from ingress of harmful dust particles. Operators should wear suitable dust masks if dust is created whilst working. PB450 US - W18XC1053/US - Revised 030113... -
Page 9: General Safety Instructions
12 - Secure work Where possible use clamps or a vice to hold the work. It is safer than using your hand. 13 - Do not overreach Keep proper footing and balance at all times. PB450 US - W18XC1053/US - Revised 030113... - Page 10 22 - Have your tool repaired by a qualified person This electric tool complies with the relevant safety rules. Repairs should only be carried out by qualified persons using original spare parts, otherwise this may result in considerable danger to the user. PB450 US - W18XC1053/US - Revised 030113...
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Page 11: Unpacking And Assembly
UNPACKING AND ASSEMBLY The Powerbor PB450 comes in a rugged blow moulded carrying case before first use:- Remove the machine from the carrying case. (Note:- 44lb weight) Fit the three screw in handles to the pinion shaft. Fit the safety guard as shown in the instructions, see “Using the safety guard”... -
Page 12: Illustrated Description Of Functions
ILLUSTRATED DESCRIPTION OF FUNCTIONS PB450 RAISED PB450 LOWERED HANDLE x 3 PINION SHAFT DRILL UNIT/MOTOR MOTOR ON/OFF SWITCH GEAR SELECTORS MAGNET ON/OFF SWITCH 2A FUSE (MAGNET) ARBOR ELECTRO - MAGNET BASE PB450 US - W18XC1053/US - Revised 030113... -
Page 13: Limitations On Ambient Conditions
Make sure the case is securely closed and latches are secure before lifting the carrying case. SPECIAL TOOLS All tools required for the safe operation and maintenance of this power tools are provided within the standard accessories, no additional tools should be required. PB450 US - W18XC1053/US - Revised 030113... -
Page 14: Setting And Testing
First ensure the ejector pin is in place. Align the flats with the two fixing screws. Push the cutter up into the arbor until it stops. Tighten the two fixing screws onto the cutter flats with the hex keys supplied. PB450 US - W18XC1053/US - Revised 030113... -
Page 15: Fitting The Mt2 Arbor
MT2 shank. The PB45 has a twist drill 7/8”. Ø capacity of For smaller twist drills a 5/8” 3 jaw chuck mounted on an MT2 shank can be used. PB450 US - W18XC1053/US - Revised 030113... -
Page 16: Guards
The security of the magnet should always be physically checked BEFORE starting the drill unit. The magnet is protected by a 20mm 2A fast acting fuse (G). PB450 US - W18XC1053/US - Revised 030113... -
Page 17: Cutting Speeds/Materials-Hss Cutters
CUTTING SPEEDS/MATERIALS—HSS CUTTERS The PB450 is a 2 gear drill unit with nominal load speeds of 250 / 450 rpm. Under load the PB450 will regulate its speed depending on the load applied. ie: a small cutter will run faster than a larger cutter (if the same feed rate is applied) The PB450 has the optimum power / torque / spindle speed for HSS annular cutters in 1/2”... -
Page 18: Drill Unit Spindle Control
OPERATION - SPINDLE - SPEED CONTROL The speed of the motor on the PB450 can be controlled by As viewed changing the gear ratio switch (J) to position I or II. -
Page 19: Reversing Of The Handles
The pinion shaft can be reversed on this type of machine to allow the drill better access in confined spaces. When the handles are reversed, again the operator should still have full access to the control panel before using the machine. PB450 US - W18XC1053/US - Revised 030113... -
Page 20: Using The Drill With Annular Cutters
This will be both hot and sharp. Care should be taken when handling the slug. Care should be taken that the ejection slug is safe and can not injure anyone in the vicinity, the slug should be prevented from falling where possible. PB450 US - W18XC1053/US - Revised 030113... -
Page 21: Regular Cleaning, Maintenance And Lubrication
“saddle” so chuck to be quickly placed into the arbor the material of the workpiece does of the machine. not need to be magnetic. PB450 US - W18XC1053/US - Revised 030113... -
Page 22: Servicing By Manufacturer
P O W E R B O R W A R R A N T Y S T A T E M E N T Powerbor warrants its magnetic drills for one (1) year from the date of purchase against defects due to faulty material or workmanship and will repair or replace (at its option) without charge, any items returned. - Page 23 PB450 WIRING DIAGRAM PB450 US - W18XC1053/US - Revised 030113...
- Page 24 19MM INTERNAL CIRCLIP 18X511 FUSE HOLDER 18X205 M8 X 8 SKT HD SET SCREW 18X512 2A FUSE 18X524 PINION END CAP 18Y153 DRILL GUARD (PB450) 18X502 PINION BUSH 18Y174 PINION SHAFT (PB450) 18X718 12MM HANDLE PB450 US - W18XC1053/US - Revised 030113...
- Page 25 FIELD COIL - 110V 18ZF16 GEARBOX HOUSING 18ZF44/A FIELD COIL - 230V 18ZF17 INTERMEDIATE WHEEL 18ZF45 MOTOR HOUSING 18ZF18 SHAFT WITH 2 PINIONS 18ZF46 X2 TYPE CAPACITOR 18ZF19 GEAR SELECTOR COMPLETE 18ZF20 GEAR SELECTOR PB450 US - W18XC1053/US - Revised 030113...
- Page 26 18X1106 MT2 ARBOR PISTON 18X253 MT2 WASHER 18X206 19MM INT CIRCLIP 18X205 M8 x 8 CUP POINT SCREW PB450 SAFETY STRAPS Item Part No. Description 18X535 HOOK STRAP ASSEMBLY 18X533 RATCHET STRAP ASSEMBLY PB450 US - W18XC1053/US - Revised 030113...
- Page 27 PB450 US - W18XC1053/US - Revised 030113...
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Page 28: Ce Declaration Of Conformity
CE Declaration of Conformity On our sole responsibility we declare that this product, the Powerbor PB450 Drill, is in conformity with the following standards and standard documents :- EN61029-1:2009 - Safety of Transportable Motor Operated Electric Tools EN61000-6-2:2005 - Electromagnetic Compatibility (EMC). Generic standards.
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