POWERBOR PB32 Original Instructions Manual

POWERBOR PB32 Original Instructions Manual

Magnetic drilling machine

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PB32
Magnetic drilling machine
Tel: +44 (0) 114 2212 510
Email: info@Powerbor.co.uk
Original instructions
POWERBOR - PB32
Model Number
18A32/110, 18A32/230
This machine is CE approved.
Burgess Road
Sheffield, South Yorkshire
United Kingdom
S9 3WD
Fax: +44 (0) 114 2212 563
Website:
www.Powerbor.co.uk
1
Apr 2019

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Summary of Contents for POWERBOR PB32

  • Page 1 PB32 Original instructions Apr 2019 POWERBOR - PB32 Magnetic drilling machine Model Number 18A32/110, 18A32/230 This machine is CE approved. Burgess Road Sheffield, South Yorkshire United Kingdom S9 3WD Tel: +44 (0) 114 2212 510 Fax: +44 (0) 114 2212 563 Email: info@Powerbor.co.uk...
  • Page 2: Contents Of The Manual

    PB32 Original instructions Apr 2019 CONTENTS OF THE MANUAL Page Intended use General safety rules Information plate symbols Specification Operational safety procedures Operating instructions Extension cable selection Mounting of cutters Fitting the Chuck Remedies for hole making problems Wiring diagram...
  • Page 3: Intended Use

    PB32 Original instructions Apr 2019 1) INTENDED USE The intended use of this magnetic drill is to drill holes in ferrous metals. The magnet is used to hold the drill in place whilst the drill is functioning. It is designed for use in fabrication, construction, railways, petrochemical and any other applications when drilling ferrous metal.
  • Page 4: Information Plate Symbols

    Remove from the mains prior to any maintenance. • Follow instructions for lubricating and changing accessories. • Inspect tool cords periodically and if damaged have them repaired by an authorized Powerbor service facility. • Inspect extension cords periodically and replace if damaged. •...
  • Page 5 PB32 Original instructions Apr 2019 4) SPECIFICATION Maximum hole cutting capacity in .2/.3C steel = 32mm dia. x 25mm deep Arbor bore = 19.05mm (3/4") dia. Motor Unit Voltages 110V 50-60Hz 230V 50-60Hz Normal full load 6.5 A 720 W 3.2 A...
  • Page 6: Operational Safety Procedures

    • When not in use ALWAYS store the machine in a safe and secure location. • ALWAYS ensure that approved POWERBOR™ agents conduct repairs. 6) OPERATING INSTRUCTIONS • Keep the inside of the cutter clear of swarf. It restricts the operating depth of the cutter.
  • Page 7: Extension Cable Selection

    PB32 Original instructions Apr 2019 7) EXTENSION CABLE SELECTION The machines are factory fitted with a 2 metre length of cable having three conductors 1.5mm² LIVE, NEUTRAL and EARTH. If it becomes necessary to fit an extension cable from the power source, care must be taken in using a cable of adequate capacity.
  • Page 8: Remedies For Hole Making Problems

    PB32 Original instructions Apr 2019 10) REMEDIES FOR HOLE MAKING PROBLEMS Problem Cause Remedy 1) Magnetic base Material being cut may be too thin for efficient Attach an additional piece of metal under the won’t hold holding. magnet, or mechanically clamp magnetic base to effectively work-piece.
  • Page 9: Wiring Diagram

    PB32 Original instructions Apr 2019 11) WIRING DIAGRAM...
  • Page 10: Machine Layout

    PB32 Original instructions Apr 2019 12) MACHINE LAYOUT...
  • Page 11: Exploded View Of Machine

    PB32 Original instructions Apr 2019 13) EXPLODED VIEW OF MACHINE...
  • Page 12 PB32 Original instructions Apr 2019 Part Description W18XC202 M6×25 SOCKET CAP HEAD SCREW RD23603 COOLANT BOTTLE ASSEMBLY RD4414 SCREW M4 X 10 RD33338 FIXED RATCHET WHEEL 18Y3007 COOLANT BRACKET W18XC209 SCREW W18XC519/A GLAND ( INCLUDED IN ITEM 41) 18Y180 PAFS13 CONDUIT...
  • Page 13 PB32 Original instructions Apr 2019 W18XC530 D RING STRAP W18XC1028 REAR PLATE W18XC524 CAPSTAN END CAP W18XC221 M5 X 16 SOCKET CAP W18XC227 M6 STEEL WASHER W18XC238 M4 BRASS NUT W18XC240 M4 X 20 C/SNK MACHINE SCREW W18XC203 M5 X25 SOCKET CAP HEAD SCREW...
  • Page 14: Motor Break Down

    PB32 Original instructions Apr 2019 14) MOTOR BREAK DOWN...
  • Page 15 PB32 Original instructions Apr 2019 Part Description 18ZA01 CHUCK WRENCH - HITACHI 930-515 18ZA02B DRILL CHUCK (13 VLR)(SUPPLY WITH 18ZA01) - HITACHI 950-275 18ZA03B SPINDLE D13 - HITACHI 981-667 18ZA04 RETAINING RING (10) - HITACHI 939-556 18ZA05 BALL BEARING - HITACHI 620-2VV...
  • Page 16 PB32 Original instructions Apr 2019 18ZA30 BRUSH CAP - HITACHI 961-781 18ZA31 SET CARBON BRUSHES - HITACHI 999-073 18ZA33 BRUSH HOLDER - HITACHI 981-586 18ZA34A HEX SOCKET SET SCREW - HITACHI 985-114 18ZA36 D-TYPE HANDLE - HITACHI 982-794Z 18ZA37 M10 SPECIAL BOLT - HITACHI 983-796Z...
  • Page 17: Control Panel And Parts List

    PB32 Original instructions Apr 2019 15)CONTROL PANEL AND PARTS LIST 1 + 3 W18XC511 FUSE HOLDER W18XC512 2A FUSE 4 + 8 W18XC509/E ON/OFF SWITCH W18XC569 M4 X 8 ALUMINIUM RIVET W18XC510 MAGNET SWITCH W18XC1024 FRONT PANEL W18XC326 RELAY BRACKET...
  • Page 18: Maintenance

    Original instructions Apr 2019 17) MAINTENANCE In order to ‘get the best life’ out of your Powerbor machine always keep it in good working order. A number of items must always be checked on Powerbor machines. Always before starting any job make sure the machine is in good working order and that there are no damaged or loose parts.
  • Page 19: Troubleshooting

    PB32 Original instructions Apr 2019 18) TROUBLE SHOOTING Magnet and motor do not function - The magnet switch is not connected to the power supply - Damaged or defective wiring - Defective magnet switch - Defective control unit - Defective power supply...
  • Page 20 PB32 Original instructions Apr 2019 19) CUTTER SELECTION Material Material Hardness Cutter Mild and free cutting steels <700N/mm² Mild and free cutting steels <850N/mm² Steel angle and joists <700N/mm² Steel angle and joists <850N/mm² Plate and sheet steel <700N/mm² Plate and sheet steel <850N/mm²...
  • Page 21 Powerbor™ or its designated distributor within a period of (30) days from the purchase date. Failure to do so will void the warranty. If the stated is adhered to Powerbor™ will repair or replace (at its option) without charge any faulty items returned.
  • Page 22: Warranty Registration

    Original instructions Apr 2019 CE Declaration of Conformity On our sole responsibility we declare that this product, the Powerbor PB32 Drill, is in conformity with the following standards and standard documents :- EN61029-1:2009 - Safety of Transportable Motor Operated Electric Tools EN61000-6-2:2005 - Electromagnetic Compatibility (EMC).

This manual is also suitable for:

18a32/11018a32/230

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