POWERBOR PB1000E Owner's Manual
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POWERBOR PB1000E Owner's Manual

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POWERBOR - PB1000E DRILL
WARNING !
When using electric power tools basic safety
precautions should always be used to
reduce the risk of fire, electric shock and
personal injury.
Read all of these instructions before
attempting to operate this product and save
these instructions
G & J Hall Tools Inc. 830 Hanley Industrial Court, Brentwood, MO 63144 USA
Phone: (314) 968-5040 Fax: (314) 968-5543 e-mail: sales@gjhalltools.com
OWNERS MANUAL
Machine shown
PB1000E - without the
safety guard for clarity.
PB1000E - W18XC1050\US - Revised 230712

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Summary of Contents for POWERBOR PB1000E

  • Page 1 Machine shown PB1000E - without the safety guard for clarity. G & J Hall Tools Inc. 830 Hanley Industrial Court, Brentwood, MO 63144 USA Phone: (314) 968-5040 Fax: (314) 968-5543 e-mail: sales@gjhalltools.com PB1000E - W18XC1050\US - Revised 230712...
  • Page 2 Using the drill with annular cutters 7 - Lifting handles/transportation. Maintenance and servicing 1 - Regular cleaning, maintenance and lubrication. 2 - Servicing by manufacturer. 3 - Special Tools 4 - Blockages of chips or work piece fragments. PB1000E - W18XC1050\US - Revised 230712...

  • Page 3: Machine Specification

    PB1000E SB The PB1000E SB is the same specification as above but with the additional feature of a moveable base to allow positioning of the drill whilst the magnet is energised. The swivel base option adds approx 3/8” to the overall height.

  • Page 4: Explanation Of Symbols Used

    Read and understand the instruction manual - before operating this tool. Caution ! / Attention ! Instruction Manual WEEE - Waste of Electrical and Electronic Equipment This tool should be disposed of as Electrical & Electronic Waste. PB1000E - W18XC1050\US - Revised 230712...

  • Page 5: Prohibited Use Of Power Tool

    The power tool should be used in a weather protected environment and be used with the accessories provided or Powerbor recommended accessories only. The power tool can be used vertically, horizontally and upside down, provided the magnetic adhesion and work environment allow.
  • Page 6 Always wear ear protection. Always wear head protection. Always wear non-skid safety shoes. Where appropriate wear a dust mask and gloves depending on the working environment. WORK IN A SAFE MANNER AT ALL TIMES PB1000E - W18XC1050\US - Revised 230712...

  • Page 7: Special Safety Precautions - Magnetic Drills

    Care should be taken with the ejected slug, this will be both hot and sharp, gloves should be worn when handling the slug. PB1000E - W18XC1050\US - Revised 230712...

  • Page 8: Dust Extraction

    This is both to protect the operator and to protect the motor inlet from ingress of harmful dust particles. Operators should wear suitable dust masks if dust is created whilst working. PB1000E - W18XC1050\US - Revised 230712...

  • Page 9: General Safety

    12 - Secure work Where possible use clamps or a vice to hold the work. It is safer than using your hand. 13 - Do not overreach Keep proper footing and balance at all times. PB1000E - W18XC1050\US - Revised 230712...
  • Page 10 22 - Have your tool repaired by a qualified person This electric tool complies with the relevant safety rules. Repairs should only be carried out by qualified persons using original spare parts, otherwise this may result in considerable danger to the user. PB1000E - W18XC1050\US - Revised 230712...

  • Page 11: Unpacking And Assembly

    UNPACKING AND ASSEMBLY The Powerbor PB1000E and PB1000E SB come in a rugged blow moulded carrying case Before first use:- Remove the machine from the carrying case. (Note:- 55lb weight) Fit the three screw in handles to the pinion shaft.

  • Page 12: Illustrated Description Of Functions

    LOWERED HANDLE x 3 PINION SHAFT DRILL UNIT/MOTOR GEAR SELECTORS MOTOR ON/OFF SWITCH MOTOR POWER INDICATOR MAGNET ON/OFF SWITCH SAFETY GUARD 2A FUSE (MAGNET) „D‟ LOOPS FOR SAFETY STRAP ARBOR ELECTRO - MAGNET BASE PB1000E - W18XC1050\US - Revised 230712...

  • Page 13: Limitations On Ambient Conditions

    ° Ambient temperatures of >113 F should be avoided. STANDARD ACCESSORIES The PB1000E is supplied in a rugged carrying case with the following as standard :- MT3 to 3/4” Weldon shank arbor (2” cut depth) Safety ratchet strap Safety guard 250ml bottle &...
  • Page 14 First ensure the ejector pin is in place. Align the flats with the two fixing screws. Push the cutter up into the arbor until it stops. Tighten the two fixing screws onto the cutter flats with the hex keys supplied. PB1000E - W18XC1050\US - Revised 230712...

  • Page 15: Removing The Mt3 Arbor

    With the Weldon shank arbor removed, the electro-magnetic drill stand can be used with twist drills or any other suitable cutting tool or holder with a standard MT3 shank. The PB1000E has a twist drill Ø capacity of 1-1/4”. For smaller twist drills a 5/8” 3 jaw chuck mounted on an MT3 shank can be used.

  • Page 16: Safety Guard

    The security of the magnet should always be physically checked BEFORE starting the drill unit. The magnet is protected by a 20mm 2A fast acting fuse (G). PB1000E - W18XC1050\US - Revised 230712...

  • Page 17: Cutting Speeds/Materials-Hss Cutters

    Under load the PB1000E will regulate its speed depending on the load applied. ie: a small cutter will run faster than a larger cutter (if the same feed rate is applied) The PB1000E has the optimum power / torque / spindle speed for HSS annular cutters in 1/2” to 4”, cutting EN10025 S235J steel or its equivalent.
  • Page 18 The motor indicator neon (L) illuminates to show when the motor has a power supply. OPERATION - SPINDLE SPEED - CONTROL The speed of the motor on the PB1000E can be controlled As viewed from by changing the gear ratio switches (J or K) to position I or the front II.
  • Page 19 The pinion shaft can be reversed on this type of machine to allow the drill better access in confined spaces. When the handles are reversed, again the operator should still have full access to the control panel before using the machine. PB1000E - W18XC1050\US - Revised 230712...
  • Page 20 This will be both hot and sharp. Care should be taken when handling the slug. Care should be taken that the ejection slug is safe and can not injure anyone in the vicinity, the slug should be prevented from falling where possible. PB1000E - W18XC1050\US - Revised 230712...

  • Page 21: Maintenance - General

    5/8” placed into the arbor the material of the workpiece does of the machine. diameter. not need to be magnetic. PB1000E - W18XC1050\US - Revised 230712...

  • Page 22: Warranty

    P O W E R B O R W A R R A N T Y S T A T E M E N T Powerbor warrants its magnetic drills for one (1) year from the date of purchase against defects due to faulty material or workmanship and will repair or replace (at its option) without charge, any items returned.
  • Page 23 PB1000E WIRING DIAGRAMS PB1000E - W18XC1050\US - Revised 230712...
  • Page 24 RELAY - 110V 18Y153 DRILL GUARD 18X510 MAGNET SWITCH 18X612 RETAINING BRACKET 18X511 FUSE HOLDER 18X524 PINION END CAP 18X512 2A FUSE 18X502 PINION BUSH 18X624 NEON INDICATOR LIGHT 18Y154 PINION SHAFT 18X718 HANDLE PB1000E - W18XC1050\US - Revised 230712...
  • Page 25 18ZD66 Spindle Gear 18ZE22 Gearbox Housing EIB 7154A400 18ZE48 Thrust washer EIB 80200503 18ZE67 Int. Shaft 2 EIB 71540500 18ZE24 Gear Selector 2 EIB 71540530 18ZG49 Coupling Wheel 18ZD68 Key 6x6x20 18ZD69 Circlip 24/1.2 PB1000E - W18XC1050\US - Revised 230712...
  • Page 26 18X628 MT3 ARBOR PISTON 18X206 19MM INTERNAL CIRCLIP 18X207 MT3 ARBOR WASHER 18X204 M10 x 10 CUP POINT SCREW PB1000E SAFETY STRAPS Item Part No. Description 18X535 HOOK STRAP ASSEMBLY 18X533 RATCHET STRAP ASSEMBLY PB1000E - W18XC1050\US - Revised 230712...
  • Page 27 PB1000E SB — OPTIONAL SWIVEL BASE PARTS ITEM PART No DESCRIPTION 18Y135S MAGNET 18X344 BASE PLATE 18X342 SPACER PLATE 18X343 CLAMP PLATE 18X341 STUD 18X340 LARGE WASHER 18X336 M20 NYLOC NUT DIN 985 TYPE "T" 18X339 18X335 GLACIER BUSH FMB 1612 DU...

  • Page 28: Warranty Registration

    CE Declaration of Conformity On our sole responsibility we declare that this product, the Powerbor PB1000E Drill, is In conformity with the following standards and standard documents :- EN61029-1:2009 - Safety of Transportable Motor Operated Electric Tools EN61000-6-2:2005 - Electromagnetic Compatibility (EMC). Generic standards.

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