POWERBOR Lowprofile 50 Manual

Magnetic drilling machine

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Magnetic drilling machine
Model Number
PB50 LOW PROFILE 1
This machine (Serial Number ...........................) is CSA approved.
G&J HALL
830 Hanley industrial court
Brentwood
Missouri
63144
Tel: (314) 968-5040
Fax: (314) 968-5040
Email: sales@gjhalltools.com
Website:
www.gjhalltools.com

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Summary of Contents for POWERBOR Lowprofile 50

  • Page 1 Magnetic drilling machine Model Number PB50 LOW PROFILE 1 This machine (Serial Number ......) is CSA approved. G&J HALL 830 Hanley industrial court Brentwood Missouri 63144 Tel: (314) 968-5040 Fax: (314) 968-5040 Email: sales@gjhalltools.com Website: www.gjhalltools.com...
  • Page 2: Table Of Contents

    PB50 Low Profile Manual Original instructions 2019 CONTENTS OF THE MANUAL Page Intended use General safety rules Information plate symbols Specification Operational safety procedures Operating instructions Extension cable selection Mounting of cutters Remedies for hole making problems Wiring diagram Exploded view Motor Breakdown Control panel and parts list Pipe adapter kit RD2311...
  • Page 3: Intended Use

    PB50 Low Profile Manual Original instructions 2019 INTENDED USE The intended use of this magnetic drill is to drill holes in ferrous metals. The magnet is used to hold the drill in place whilst the drill is functioning. It is designed for use in fabrication, construction, railways, petrochemical and any other applications when drilling ferrous metal.
  • Page 4: Information Plate Symbols

    PB50 Low Profile Manual Original instructions 2019 hand or againstyour body is unstable and may lead to loss of control. 2.Do not force tool. Use the correct tool for your application. Thecorrect tool will do the job better and safer at the rate for which it isdesigned.
  • Page 5: Specification

    PB50 Low Profile Manual Original instructions 2019 4)SPECIFICATION Maximum hole cutting capacity in .2/.3C steel = 2” dia. x 2” deep Arbor bore = 3/4" dia. Motor Unit Voltages 120V 50-60Hz 230V 50-60Hz Normal full load 10 A Electro Magnet 0.53 A 0.28 A Size...
  • Page 6: Operational Safety Procedures

    • When not in use ALWAYS store the machine in a safe and secure location. • ALWAYS ensure that approved POWERBOR™ agents conduct repairs. 6) OPERATING INSTRUCTIONS • Keep the inside of the cutter clear of swarf. It restricts the operating depth of the cutter.
  • Page 7: Extension Cable Selection

    PB50 Low Profile Manual Original instructions 2019 7) EXTENSION CABLE SELECTION The machines are factory fitted with a 2yard length of cable having three conductors 2.08mm² LIVE, NEUTRAL and EARTH. If it becomes necessary to fit an extension cable from the power source, care must be taken in using a cable of adequate capacity.
  • Page 8: Remedies For Hole Making Problems

    PB50 Low Profile Manual Original instructions 2019 9) REMEDIES FOR HOLE MAKING PROBLEMS Problem Cause Remedy 1) Magnetic base Material being cut may be too thin for efficient Attach an additional piece of metal under the won’t hold holding. magnet, or mechanically clamp magnetic base to effectively work-piece.
  • Page 9: Wiring Diagram

    PB50 Low Profile Manual Original instructions 2019 10) WIRING DIAGRAM No Function Wire Colour Magnet Negative Output Black Magnet Positive Output Mains Neutral Input White Motor Neutral Output Motor Live Output Mains Live Input Black No Function Wire Colour Magnet Switch +12V White Magnet LED +12V White...
  • Page 10: Exploded View

    PB50 Low Profile Manual Original instructions 2019 11) EXPLODED VIEW OF MACHINE...
  • Page 11 PB50 Low Profile Manual Original instructions 2019 Item# Description Qty/pcs Powerbor P/N RDF2000 Spindle assembly RDF4000 Screw RDF4001 Circlip RDF3000 Bearing bracket RDF4002 Gear Shaft Washer RDF4003 Circlip RDF4004 Straight Pin RDF2001 Slide assembly RDF3006 Guard RDF4005 Screw RDF3002 Guide Bar...
  • Page 12 PB50 Low Profile Manual Original instructions 2019 RDF4017 RDF3007 Indicator light plate RDF4019 Screw RDF4020 Screw RDF4023 Cable Clamp RDF4024 Screw RDF4025 outer sawtooth washer RDF2023 Left cover shell subassembly 120v RDF2015/3 Left cover shell subassembly 230v RDF2016/2 PCB panel subassembly 120v RDF2016/3 PCB panel subassembly 230v RDF4027...
  • Page 13: Motor Breakdown

    PB50 Low Profile Manual Original instructions 2019 12) MOTOR BREAKDOWN Part Description RDF2021/1 Armature Assembly 120v RDF2021/3 Armature Assembly 230v RDF3014 Bearing Sleeve RDF3009 Field Coil Baffle RDF4038 Field Coil Screws RDF2019/1 Field Coil Assembly 120v RDF2019/3 Field Coil Assembly 230v RDF3015 Motor Frame RDF3011...
  • Page 14: Control Panel And Parts List

    PB50 Low Profile Manual Original instructions 2019 13)CONTROL PANEL AND PARTS LIST RDC4092 Red/Green LED RDF4036 Magnet Switch RDF4037 Motor Switch RDF3008 Facia Plate RDF3017 Connection Line...
  • Page 15: Pipe Adapter Kit Rd2311

    PB50 Low Profile Manual Original instructions 2019 14)PIPE ADAPTOR KIT RD2311 FITTING INSTRUCTIONS • Dependent upon the size of the pipe to be cut (see illustrations) attach adjustable angle plates RD3328 with cap screws RD4325 and washers RD4205 (4 off each) to the magnet sides. Do not tighten. •...
  • Page 16: Maintenance

    2019 ING THE CHUCK 15) MAINTENANCE In order to ‘get the best life’ out of your Powerbor machine always keep it in good working order. A number of items must always be checked on Powerbor machines. Always before starting any job make sure the machine is in good working order and that there are no damaged or loose parts.
  • Page 17: Trouble Shooting

    PB50 Low Profile Manual Original instructions 2019 16) TROUBLE SHOOTING Magnet and motor do not function - The magnet switch is not connected to the power supply - Damaged or defective wiring - Defective magnet switch - Defective control unit - Defective power supply Magnet does function, the motor does not - Damaged or defective wiring...
  • Page 18: Cutter Selection, Speeds And Feeds

    PB50 Low Profile Manual Original instructions 2019 17) CUTTER SELECTION Material Material Hardness Cutter Mild and free cutting steels <700N/mm² Mild and free cutting steels <850N/mm² Steel angle and joists <700N/mm² Steel angle and joists <850N/mm² Plate and sheet steel <700N/mm²...
  • Page 19: Additional Warnings

    PB50 Low Profile Manual Original instructions 2019 18) ADDITIONAL WARNINGS · Markings · Marquage AVERTISSEMENT. Afin de réduire le risque de blessures, l'utilisateur doit lire et biencomprendre le mode d'emploi. Following is a list of acceptable French translations of the instructions specified in this Standard. ·...
  • Page 20 PB50 Low Profile Manual Original instructions 2019 Confinez les cheveux longs. N'approchez jamais les cheveux, les vêtements ou les gantsdes pièces en mouvement. Des vêtements flottants, des bijoux ou des cheveux longs risquentd'être happés par des pièces en mouvement. · Méfiez-vous d'un démarrage accidentel. Avant de brancher l'outil, assurez-vousque son interrupteur est sur ARRÊT.

This manual is also suitable for:

Pb50 low profile 1

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