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Total Protection Solutions ServiceTrack 200 Operating Instructions Manual

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Total Protection
ServiceTrack Series:
200, 300 and 400
Operation and



  Summary of Contents for Total Protection Solutions ServiceTrack 200

  • Page 1 Total Protection Solutions Surge Protective Devices ServiceTrack Series: Installation, 200, 300 and 400 Operation and Maintenance Manual ® ™ SERVICETRACK INSTALLATION, OPERATION AND MAINTENANCE MANUAL...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction Before Installation System Configuration Verification Wiring Connection Diagrams Upstream Over-Current Protection Device Conductor Routing Conductor Sizing Conduit Openings Mounting Connection and Wiring Instructions Phase, Neutral and Ground Connections Connecting Form C Dry Contacts Verification and Power Up Troubleshooting Module Replacement Technical Assistance...
  • Page 3: Introduction

    INTRODUCTION Today’s sophisticated electronic equipment requires reliable, surge protective devices. By selecting Joslyn ® , Total Protection Solutions ™ , ServiceTrack ™ devices, you have taken a critical step toward decreasing downtime and ensuring longer product life for your equipment. The ServiceTrack surge protective device connects to your electrical distribution system to protect sensitive electrical and electronic equipment against the harmful effects of lightning strikes, induced transients on AC power lines, internally generated transients and high-frequency noise.
  • Page 4: Before Installation

    1. System Configuration Verification: BEFORE INSTALLATION 1. System Configuration Verification Confirm that the voltage(s) and service configuration shown on ServiceTrack product label are consistent with the voltage and service configuration of the facility. A model number is on the label inside ServiceTrack door. Each model number corresponds to the configurations printed in the table below: Example of a suppressor model number: TK-SE200-3Y208-A NOMINAL...
  • Page 5: Wiring Connection Diagrams

    2. Wiring Connection Diagrams Figures 1-5 show the electrical relationship between ServiceTrack and these five basic service configurations: Single-phase, 2-wire; Split-phase, 3-wire; Three-phase, 4-wire WYE, Three-phase, 3-wire DELTA, and Three-phase, 4-wire high-leg DELTA. FIG. 1: Single Phase, 2-Wire FIG. 2: Split Phase, 3-Wire TVSS TVSS FIG.
  • Page 6: Upstream Over-Current Protection Device

    3. Upstream Over-Current Protection Device ServiceTrack must be connected in parallel with the electrical system. It must be connected to an overcurrent protection device (circuit breaker or fused switch) rated 200A maximum. If the suppressor is connected to a dedicated overcurrent protection device, a 60A breaker is recomended (30A minimum, 200A maximum).
  • Page 7: Mounting

    7. Mounting Mount ServiceTrack using construction methods and hardware appropriate for your site. Install the conduit and pull the conductors as specified above or according to the engineer’s design. ENCLOSURE SIZE Inches 13.69H 12.40W 7.94D Centimeters 34.77H 31.50W 20.17D Fig.7 Enclosure Dimensions 12.40 7.94 10.00...
  • Page 8: Connecting Form C Dry Contacts

    2. Connecting Form C Dry Contacts All ServiceTrack units come standard with two sets of Form “C” relay dry contacts for the suppressor status and one set of Form “C” relay dry contacts for the commercial-power status. These contacts are for connection to a user-provided remote alarm and monitoring circuits.
  • Page 9: Troubleshooting

    Fig. 11 Counter Option PHASE A PHASE B PHASE C STATUS: POWER PRESENT WHEN LIGHTS ARE ON For Units with Surge Counter Monitoring Option ON/OFF ALARM SILENCE MODULE STATUS ALARM SILENCED The number of surges detected by the suppressor is displayed on GREEN: All Protection Online RED:...
  • Page 10: Technical Assistance

    TECHNICAL ASSISTANCE Our staff is ready to support you and answer any questions. Monday through Friday, 8:00 a.m. to 5:00 p.m. (EST) 800-647-1911. RETURNS AND WARRANTY PROCEDURES ServiceTrack products are warranted for a period of 30 years from date of shipment. In the event that any module or sub- assembly within the suppressor fails to perform as specified during the warranty period, call our Technical Support at 800- 647-1911 to obtain a Return Material Authorization number.
  • Page 11: Warranty Statement

    WARRANTY STATEMENT During the applicable warranty period, any Total Protection Solutions ™ surge protective device which fails due to defect in materials, workmanship, or any electrical anomaly, including lightning, shall be repaired or replaced at Joslyn’s discretion without charge. In the event of a return, the device must be shipped FOB Joslyn place of business within the applicable warranty period.
  • Page 12 30 YEAR ® 5900 Eastport Boulevard Richmond, VA 23231-4453 USA 30 YEAR TEL: 800.647.1911 ©2003 PRINTED IN U.S.A. ALL RIGHTS RESERVED. PN 750-0090-001 500/6.17.04/ J-2801...

This manual is also suitable for:

Servicetrack 300Servicetrack 400