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Total Protection Solutions ServiceTrack ST 080 Operating Instructions Manual

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ServiceTrack ST Series:
080, 120, 160, 200, 240,
300 and 400
Read entire manual before
attempting installation
CAUTION:
®
sERVICEtRaCk st
InstallatIon, opERatIon and MaIntEnanCE Manual
Surge
Protective
Devices
Installation,
Operation and
Maintenance
Manual
P.O. Box 3760
Winter Park, FL 32790 US
TEL: 800-647-1911
www.TPSsurge.com

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  Summary of Contents for Total Protection Solutions ServiceTrack ST 080

  • Page 1 Surge Protective Devices ServiceTrack ST Series: Installation, 080, 120, 160, 200, 240, Operation and 300 and 400 Maintenance Manual Read entire manual before attempting installation CAUTION: P.O. Box 3760 Winter Park, FL 32790 US TEL: 800-647-1911 www.TPSsurge.com ® sERVICEtRaCk st InstallatIon, opERatIon and MaIntEnanCE Manual...
  • Page 2: Table Of Contents

    T BLE OF CONTENTS Before Installation 3 – 7 System Configuration Verification Wiring Connection Diagrams Upstream Over-Current Protection Device Conductor Routing Conductor Sizing Conduit Openings 5 – 6 Mounting Connection and Wiring Instructions 7 – 9 Phase, Neutral and Ground Connections Connecting Form C Dry Contacts Neutral to Ground Filter Jumper Disconnect Switch Connections...
  • Page 3: Before Installation

    BEFORE INST LL TION WARNING: HAZARDOUS VOLTAGES PRESENT Improper installation or misapplication may result in serious personnel injury and/or damage to electrical system. Read the complete installation instructions before proceeding with installation. Remove all power to the electrical panel before installing or servicing the surge protective device (SPD).
  • Page 4: Wiring Connection Diagrams

    WARNING: Check to ensure that a proper bond is installed between neutral and ground at the transformer upstream from all 3-phase WYE, 3-phase high leg DELTA or split-phase ServiceTrack ST SPD (See NEC Article 250). If the transformer is not accessible, check the main service disconnect/panel for the N-G bond. Lack of a proper bond will damage ServiceTrack ST and void the warranty.
  • Page 5: Upstream Over-Current Protection Device

    One or two twists or braids of all conductors per foot and securely tie-wrap when conductor lengths must exceed 12”. 5. Conductor Sizing Total Protection Solutions recommends installing ServiceTrack ST by using the following conductor size for phase, ground and neutral connections. Braiding or twisting conductors together using tie-wraps or electrical tape increases the protection performance of the device.
  • Page 6 Fig. 6 Conduit Openings and Enclosure/Mounting Dimensions "A" TOP VIEW Ø 0.31 (7.9) TYP COVER ENCLOSURE BODY CONDUIT FITTING HOLE "A" "A" LEFT SIDE VIEW FRONT VIEW RIGHT SIDE VIEW STANDARD UNITS CONDUIT FITTING OVERALL DIMENSIONS - IN (mm) MOUNTING HOLES TRADE SIZE PUNCH LOCATIONS SURGE RATING...
  • Page 7: Conduit Openings

    6. Conduit Openings The 80kA unit comes with a 3/4” conduit hub. This hub requires a 1- 1/8” diameter hole for proper installation. Note the hub supplied with the unit, when properly installed, ensures the enclosure maintains its NEMA 4 rating. The 120kA to 400kA units come with a 1”conduit hub.
  • Page 8: Connecting Form C Dry Contacts

    Install SPD directly adjacent to the point of termination to insure conductor length is as short as possible for optimum performance and protection. 2. Connecting Form C Dry Contacts All ServiceTrack ST units come standard with one set of Form “C” dry relay contacts for the surge protective device status. These contacts are for connection to a user-provided remote alarm and monitoring circuit.
  • Page 9: Neutral To Ground Filter Jumper

    3. Neutral to Ground Filter Jumper All ServiceTrack ST models with enhanced transient filter, “-F” suffix, (which have a neutral connection) come with a green jumper wire, which loops out of the epoxy and connects the filter from neutral to ground. In certain medical applications or circuits which employ or contain Ground Fault Circuit Interrupting protection, this Neutral to Ground filter connection should be removed to avoid any nuisance tripping the breaker.
  • Page 10: Troubleshooting

    To help expedite the return procedures, please have the following information at hand when you contact Total Protection Solutions: INFORM TION...
  • Page 11 RMA documentation. Total Protection Solutions shall have no liability under this warranty for problems or defects directly or indirectly caused by misuse of the Product, alteration of the Product (including removal of any warning labels), accidents, improper installation, application, operation or improper repair of the Product.
  • Page 12 30 YEAR ® P.O. Box 3760 ® Winter Park, FL 32790 US www.TPSsurge.com 30 YEAR 1.800.647.1911 ©2011 TOT L PROTEC C C C T ION SOLUTIONS, LLC C C C PRINTED IN U.S. . LL RIGHTS RESERVED. PN 750-0092-001 REV 7 3.9.11...