KTM 530 EXC-R EU 2008 Motorcycle Forum Manuals

Manuals and User Guides for KTM 530 EXC-R EU 2008 Motorcycle Forum. We have 1 KTM 530 EXC-R EU 2008 Motorcycle Forum manual available for free PDF download: Owner's Manual

KTM 530 EXC-R EU 2008 Owner's Manual (125 pages)

KTM Owner's Manual Motorcycle 450 EXC-R EU, 450 EXC-R AUS/UK, 450 EXC-R SIX DAYS, 450 EXC-R USA, 450 XCR-W USA, 450 XCR-W ZA, 530 EXC-R EU, 530 EXC-R AUS/UK, 530 EXC-R SIX DAYS, 530 EXC-R USA, 530 XCR-W USA, 530 XCR-W ZA

Brand: KTM | Category: Motorcycle | Size: 4.92 MB

Table of Contents
4
Means of Representation
7
Important Notes
8
Location of Serial Numbers
10
- Chassis Number
  10
- Type Label
  10
- Key Number (EXC-R EU, EXC-R AUS/UK, EXC-R USA)
  10
- Engine Number
  10
- Fork Part Number
  10
- Shock Absorber Part Number
  11
Operating Elements
12
General Tips and Hints on Putting into Operation
26
- Advice on First Use
  26
- Running in the Engine
  27
Riding Instructions
28
- Checks before Putting into Operation
  28
- Starting
  28
- Starting up
  29
- Shifting, Riding
  29
- Braking
  29
- Stopping, Parking
  30
- Refueling
  30
Greasing and Service Table
31
Maintenance Work on Chassis and Engine
34
Removing the Lower Triple Clamp (EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA)
46
Installing the Lower Triple Clamp (EXC-R SIX DAYS, XCR-W USA)
46
Installing the Lower Triple Clamp (EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA)
47
Greasing the Steering Head Bearing
48
Dismounting the Front Fender
48
Installing the Front Fender
48
Removing Headlight Mask with Headlight (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS, EXC-R USA, XCR-W ZA)
48
Refitting the Headlight Mask with the Headlight (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS, EXC-R USA, XCR-W ZA)
49
Dismount the Start Number Plate (XCR-W USA)
49
Fitting the Start Number Plate (XCR-W USA)
49
Handlebar Position
49
Adjusting Handlebar Position
50
Checking Gas Bowden Cable Route
51
Checking Play in the Gas Bowden Cable
52
Adjusting the Gas Bowden Cable Play
52
Checking Chain Dirt
52
Cleaning the Chain
52
Checking the Chain Tension
53
Checking the Chain Tension When Fitting Rear Wheel
53
Checking the Rear Sprocket / Engine Sprocket for Wear
54
Checking Chain Wear
54
Adjusting the Chain Tension
54
Adjusting Chain Tension - after Checking
55
Adjusting Chain Tension - Fitting Rear Wheel
56
Adjusting Chain Guide
56
Brake Fluid Reservoir
56
Brake Calipers
57
Checking Brake Discs
57
Checking Free Play of Hand Brake Lever
57
Adjusting Basic Position of Handbrake Lever (Every XCR-W Models)
58
Adjusting Free Travel of Handbrake Lever (Every EXC-R Models)
58
Checking the Front Brake Fluid Level
58
Topping up the Front Brake Fluid
58
Checking the Front Brake Linings
59
Removing Front Brake Linings
60
Installing the Front Brake Linings
60
Changing the Front Brake Linings
61
Checking Free Play of Foot Brake Lever
61
Adjusting Basic Position of Footbrake Lever
62
Checking the Rear Brake Fluid Level
62
Adding Rear Brake Fluid
63
Checking Rear Brake Linings
63
Removing Rear Brake Linings
64
Installing the Rear Brake Linings
64
Changing the Rear Brake Linings
65
Removing Front Wheel
65
Fitting Front Wheel
66
Removing Rear Wheel
67
Fitting Rear Wheel
67
Tire Condition Checking
68
Checking Tire Air Pressure
68
Checking Spoke Tension
69
Removing the Battery
69
- Installing the Battery
  69
- Recharging the Battery
  70
- Removing a Fuse
  71
- Replacing the Fuse
  71
- Removing the Seat
  71
- Mounting the Seat
  71
- Dismounting the Fuel Tank
  72
- Installing the Fuel Tank
  72
- Cooling System
  73
- Checking Antifreeze and Coolant Level
  73
- Checking the Coolant Level
  74
- Draining Coolant
  74
- Refilling Coolant
  75
- Glass Fiber Yarn Filling of Main Silencer
  75
- Removing Main Silencer
  75
- Fitting the Main Silencer
  76
- Dismounting the Air Filter Box Lid
  76
- Installing the Air Filter Box Lid
  76
- Removing the Air Filter
  76
- Installing the Air Filter
  77
- Cleaning Air Filter
  77
- Adjusting Basic Position of Clutch Lever
  77
- Checking Fluid Level of Hydraulic Clutch
  77
- Changing Fluid Level of Hydraulic Clutch
  78
- Carburetor - Idle
  79
- Carburetor - Adjusting Idle
  79
- Emptying the Carburetor Float Chamber
  80
- Checking Engine Oil Level
  81
- Changing Engine Oil and Oil Filter, Cleaning Engine Oil Screen
  81
- Draining Engine Oil, Cleaning Engine Oil Screen
  81
- Removing the Oil Filter
  82
- Mounting Oil Filter
  82
- Filling up with Engine Oil
  83
- Topping up Engine Oil
  83
- Checking Gear Oil Level
  83
- Changing Gear Oil, Cleaning Gear Oil Screen
  84
- Draining Gear Oil, Cleaning Gear Oil Screen
  84
- Filling up with Gear Oil
  85
- Topping up with Gear Oil
  85
Troubleshooting
86
Cleaning
88
- Cleaning Motorcycle
  88
Storage
89
- Putting into Operation after Storage
  89
Technical Data - Engine
90
- Capacity - Engine Oil
  90
- Capacity - Gear Oil
  90
- Capacity - Coolant
  91
Technical Data - Engine Tightening Torques
92
Technical Data - Carburetor
94
Technical Data - Chassis
96
- Lighting Equipment
  97
- Tires
  97
- Capacity - Fuel
  97
Technical Data - Fork
98
Technical Data - Shock Absorber
99
Technical Data - Chassis Tightening Torques
100
Wiring Diagram
102
- Wiring Diagram (EXC-R EU)
  102
- Wiring Diagram (EXC-R AUS/UK)
  104
- Wiring Diagram (EXC-R USA)
  106
- Wiring Diagram (EXC-R SIX DAYS)
  110
- Wiring Diagram (XCR-W USA)
  112
- Wiring Diagram (XCR-W ZA)
  114
Substances
116
Auxiliary Substances
117
Standards
119
Consumer Information (Exc-R Usa)
120
Index
122

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