Refitting The Engine; Filling In Of Transmission Oil; Filling In Of Cooling Liquid - KTM EXC Repair Manual

1
2
3
4

Refitting the engine

– To install the engine, reverse the steps for removing the engine.

Filling in of transmission oil:

1
– Remove the plug and top up with engine oil 15W-50 (i. e.
MOTOREX TOP SPEED 4T).
– In order to check the transmission oil level the control screw
clutch cover is to be removed. Oil should just barely escape from the
inspection opening when the motorcycle is in an upright position.
!
T
RANSMISSION AND CLUTCH WILL BE SUBJECT TO AXCESSIVE WEAR AND TEAR
USE TOO LITTLE OR LOW GRADE OIL
TOP SPEED 4T).

Filling in of cooling liquid:

– Make sure that the drain screw
– Pour approx. 0.50 litres (0.13 US gallons) coolant into the system.
40% coolant : 60% water
4
– Remove the screw on the right radiator and tilt the motorcycle to
the right approx. 30 degree angle.
– Now add cooling liquid until it emerges free of bubbles at the right
radiator. Then immediately mount the screw so that no more air can
enter the right radiator.
– Return the motorcycle to its original position and top up the left
radiator until the coolant can be seen approx. 10 mm (0.4 in) above
the radiator fins.
CAUTION
. U - (
SE ONLY HIGH GRADE OIL
3
is fastened.
3-4C
2
on the
!
,
IF YOU
. . MOTOREX
I E