Clutch - KTM EXC Repair Manual

5-10C
4
3
13,5 mm
7
A
6
11
5
LOCTITE 242
13
14
12
B
8
1
2
10
9

Clutch

1
Thrust bearing check for wear
2
Push rod Check for wear. Minimum length: 199 mm (new: 199.80 mm)
3
Clutch springs
New spring length 42,5 mm / 1.7 in (new 43 mm / 1.73 in). Replace all 6 springs if applicable.
4
9 Lining discs
Minimum thickness 2.60 mm (0.102 in) / new disc 2.70 mm (0.106 in). Discs must be plane; there must be minimum spacing of
13.50 mm (0.531 in) between starting surfaces.
5
8 Steel discs
Must be plane, check for mechanical damage.
6
Inner clutch hub
Check contact surfaces of steel discs on the inner clutch hub, maximum 0.50 mm (0.02 in) indentations.
7
Pressure cap
A
Check contact surfaces between lining disc and pressure cap for signs of mechanical damage and score marks.
8
Outer clutch hub
Check start surfaces of clutch discs on for wear. If indentations exceed 0.50 mm (0.02 in), replace outer clutch hub (see below).
9 bk
Check inner ring and needle cage for wear.