Assemble Of Kickstarter Shaft - KTM EXC Repair Manual

5-17C
LOCTITE 243
3
LOCTITE 243
A
5
7
8
1
2
Kickstarter
1
Starter gear
Check clearance of starter gear.
2
Starter intermediate gear
Check clearance of starter intermediate gear.
3
Locking pawl
Check for signs of wear and damage.
4
Kickstarter shaft
Check for signs of wear and damage.
For changing the locking pawl, press bearing needle
kickstarter shaft.

Assemble of kickstarter shaft

4
– Fix the kickstarter shaft
covered vice clamps).
5
– Mount ratchet spring
illustration.
– Place needle cage 6 in position, push starter gear
3
locking pawl inwards so that starter gear passes smoothly over it.
– Hook legs of the starter spring
together on the starter shaft, hook starter spring leg into kickstarter
A
shaft bore .
– Release kickstarter shaft, and fix stop disc
grease on the kickstarter shaft.
9
3
6
5
10
4
LOCTITE 648
in a vice with the toothed end upwards (use
on kickstarter shaft as shown in the
1 over it, pressing
7
into driving hub
bk
with a small amount of
9
out of the
8
, push both