Exhaust Control, Clutch Cover; Preassembly Of Clutch Cover - KTM EXC Repair Manual

LOCTITE 243
1
1
6
7
6
7
13
14
4
3
2
LOCTITE 243

Exhaust control, clutch cover

– Remove screws
– Take cup tappet
clutch cover.
– Take off water pump cover, remove allen head screw
water pump wheel
– The centrifugal timer
– Clean all parts and check for signs of wear.
Check play and easy operatability of the adjusting lever in the bearing
A
Check pin
Check linkage ball heads
Remove circlip
wear.
If the water pump shaft seal ring
Loctite 243 on the outside.
Check grooved ball bearing

Preassembly of clutch cover

– Grease water pump shaft seal ring
– Fit adjusting spring
clutch cover.
– Fit bearing support with control lever and linkage. Secure both screws
1
with Loctite 243.
– Mount water pump wheel
mount with washer.
– Mount dowels of the water pump cover.
– Position gasket and fix water pump cover with 5 collar screws. The
two screws mounted at the dowels must each be provided with one
copper gasket.
8
12
11
10
9
1
and take off the bearing support.
2 3
, adjusting spring
7
.
8
can be pulled out of the bearing.
of adjusting lever for wear.
bk
for clearance.
bl
and check axial bearings
bn
is replaced, it should be coated with
bo
for clearance.
bn
3
, auxiliary spring
7
, coat screw
5-8C
A
LOCTITE 243
1
4
and auxiliary spring out of
6
and take off
bm
and washers for signs of
and mount centrifugal timer
4 2
and cup tappet in the
6
with Loctite 243 and
9
.
8
.