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RollSeal RS-500 Installation Manual

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1.
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RS-500/600
Series Doors
Installation Manual
RollSeal
1733 County Road 68
Bremen, Alabama 35033
256-287-7000
Part No 4801-5154 Rev 01-2015
Owners Manual
RS-500/600 Doors

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  • Page 1 2. 7 RS-500/600 Series Doors Installation Manual RollSeal 1733 County Road 68 Bremen, Alabama 35033 256-287-7000 Part No 4801-5154 Rev 01-2015 Owners Manual RS-500/600 Doors...

  • Page 2: Table Of Contents

      Physical Description ............................. 10     Operator Options ..............................11     Differences between a RS-500 and RS-600 Series Door ..................11     Ratings and Specifications ........................... 12     RS-500 Series Door (Brother Motor) ........................13  ...
  • Page 3 RS-500/600 Series Door Wiring Diagram (Brother Motor Only) ............... 33     RollSeal Smart Controller Wiring Diagram (Brother Motor Only) ..............34     Operation of RS-500/600 Series Door with Freezer Kit Included ............... 35     23.1 SC-325 and SC-650 Program Setup for Freezer Mode ................35  ...

  • Page 4: Warnings (Avertissements)

    The Voltages In The Power Cables And Certain Parts Of The Drive Can Result In Death. Whenever The Drive Has Been Used, It Must Be Isolated And Disconnected For 5 Minutes Before Any Work Commences. Page 4 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...

  • Page 5: Important Installation Instructions

    Where possible, install the door opener 7 feet or more above the floor. For products having an emergency release, mount the emergency release within reach, but at least 6 feet above the floor and avoiding contact with vehicles to avoid accidental release. Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors Page 5...

  • Page 6: Important Safety Instructions

    Garder les mains, vêtissant, etcC|lear| quand fonctionner ! Ne fonctionnez pas sans toutes gardes et couvertures dans lieu ! Avertissement ! Tout montage sur fil de fer doit être selon codes électriques nationaux ou autres indicatifs régionaux. Page 6 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...
  • Page 7 ! Avertissement ! Point 4501-6312 (Avertissement Moving étiquette de porte) Livré avec porte, doit être installé à l'intérieur du réfrigérateur / congélateur côté Ouverture de la porte. Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors Page 7...
  • Page 8 Un improprement qui opère ou balancé porte peut causer blessure sévère ou mort. Formez les technicien de systèmes de porte faitez les réparations per les câbles, réunions de source, et autre quincaillerie. SAUVEZ CES INSTRUCTIONS. Page 8 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...

  • Page 9: Limited Warranty

    This warranty gives you specific legal rights and you may also have other rights that vary from area to area. Warrantor: RollSeal 1733 County Road 68 Bremen, Al 35055 256-287-7000 Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors Page 9...

  • Page 10: Use Of Equipment

    Physical Description The RS-500/600 Series Doors are available with multiple features and options such as:  Standard Door Sizes: Refer to Tables 1-4, RS-500/600 Series Standard Dimensions, pages 11, 14, 15, and  Operators: Manual Chain Hoist, Brother or Manaras Operator.

  • Page 11: Operator Options

    230VAC (Brother Motor Option) *NOTE: When Brother Motor Option is used you can request that a RS-500 Door be wired for 115VAC or 230VAC. The RS-600 is wired for 230 VAC only. This must be done prior to purchase to ensure the door has the correct brake rectifier installed.

  • Page 12: Ratings And Specifications

    230 VAC Three Phase 1/2 H.P. Drive Setting Version 01 Version 02 Version 01 Version 02 Factory Preset Voltage 230 VAC Switch & Jumper Switch & Warning Wires Switch Wiring Option with Conduit Page 12 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...

  • Page 13: Rs-500 Series Door (Brother Motor)

    RS-500 Series Door (Brother Motor) See Section 7 for Ratings and Specifications. Motor must be connected through Controller. TABLE 1 RS-500 Door Standard Dimensions: WIDTH Related Dimensions HEIGHT Related Dimensions RS-500 RS-500 Door Door Width Height 4'(W) 7'(H) 64-13/32 80-15/16...

  • Page 14: Rs-600 Series Door (Brother Motor)

    Height 4'(W) 64-13/32 80-15/16 7'(H) 92-11/16 5'(W) 76-13/32 92-15/16 8'(H) 104-11/16 6'(W) 88-13/32 104-15/16 9'(H) 128-11/16 7'(W) 100-13/32 116-15/16 10'(H) 140-11/16 8'(W) 112-13/32 128-15/16 9'(W) 124-13/32 140-15/16 10'(W) 136-13/32 152-15/16 Page 14 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...

  • Page 15: Ratings And Specifications Rs-500/600 Series (Manaras Motor)

    10 Ratings and Specifications RS-500/600 Series (Manaras Motor) RS-600 Series Motor Rating 1 HP RS-500 Series Motor Rating 1/2 HP 115V Single Phase 13.4 amp 115V Single Phase 8.6 amp 230V Single Phase 6.7 amp 230V Single Phase 4.1 amp 208V 3 Phase 3.4 amp...

  • Page 16: Rs-500 Series Door With Optional Freezer Kit

    11 RS-500 Series Door with Optional Freezer Kit See Section 7 for Ratings and Specifications. Motor must be connected through Controller. TABLE 3 RS-500 Door with Freezer Kit WIDTH Related Dimensions HEIGHT Related Dimensions RS-500 RS-500 Door Door Width Height...

  • Page 17: Rs-600 Series Door With Optional Freezer Kit

    8'(H) 101-1/2 104-15/16 116-11/16 6'6"(W) 9'(H) 107-1/2 110-15/16 128-11/16 7'(W) 10'(H) 113-1/2 116-15/16 140-11/16 8'(W) 11'(H) 125-1/2 128-15/16 152-11/16 10'(W) 12'(H) 149-1/2 152-15/16 164-11/16 11'(W) 161-1/2 164-15/16 12'(W) 173-1/2 176-15/16 Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors Page 17...

  • Page 18: Installation Of Rs-500/600 Series Doors

    If necessary, adjust the dimensions of the mounting posts or framing members to the height and width of your RS-500/600 series door system as shown. Refer to Section 13.4, Page 19, Diagram 13A for details of attaching door to framing members. Framing material must provide suitable support for attachment of screws. Make sure that mounting posts or framing members are positioned so that the screw holes of the outer flanges of the vertical members will align with the mounting posts or framing members (Section 13.4, Page 19, Diagram 13A).

  • Page 19: Attachment Points Of Door

    4. When door is raised in front of clear opening (Section 13.8, Page 22), Diagram flanges must be flush against framing for attachment of screws. Diagram 13A Bottom View Framing Members Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors Page 19...

  • Page 20: Assembly Of Tracks

    3. Note that the Tracks butt together inside the Track Bracket and butt together on top of the Track Plate. 4. Bolt the Tracks together. Check that ALL bolts in the Splice Bracket and Splice Plate are properly tightened. Page 20 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...

  • Page 21: Assembly Of Parts

    Clear Opening At this end of members Placement of Parts for Assembly Lay left track, right track, and horizontal member face down in front of the clear opening as shown. Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors Page 21...

  • Page 22: Infrared Sensor Connectors (Brother Motor Option Only)

    Door can be set to stop if beams are broken while closing or to stop and reverse to the full open position. Refer to the RollSeal SC-325 and SC-650 Controller Manual for more information.
  • Page 23 10. Drill a 1/4" hole and install Hammer Set Anchors (1002-6030) in both right and left tracks. See Diagram 13H. 11. This completes fastening of the door assembly to the clear opening. Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors Page 23...

  • Page 24: Mounting Operators To Rs-500/600 Series Doors

    14 Mounting Operators to RS-500/600 Series Doors Mounting Manaras Operator to RS-500/600 Series Doors – The next few pages explains specific information with regards to mounting a Manaras on a RS-500/600 Series door. Warning! Prior to mounting the Manaras it is important that you read all the information contained within this document and the Manaras Installation and Instruction Manual provided with the door.
  • Page 25 NOTE: For “Front” mounted operators refer to RollSeal Insert 4802-6501 RS-500/600 Series Manaras Motor Installation using the front motor mount plate. Diagram is provided with front mounted doors. POSITION 1, 4 and 5 – GH motor mounted on left side.

  • Page 26: Mounting Brother Operator To Rs-500/600 Series Door

    15 Mounting Brother Operator to RS-500/600 Series Door The Brother Operator will be mounted at the manufacture. Below shows a RS-500/600 Series Door with a Brother Operator. Refer to instructions page 33 and 34 for wiring diagrams for Brother motor wiring.

  • Page 27: Installation Of Rs-500/600 Series Doors (Freezer Kit Included)

    16 Installation of RS-500/600 Series Doors (Freezer Kit Included) Installation of a RS-500/600 series Automatic Freezer Door involves connecting to the Smart Controller SC-325 and SC-650 that connects to the AC power, the door motor, the Up/Down button, and the safety beam, plus connecting the Condensation Management System (CMS) Unit and associated duct work.

  • Page 28: Installation Of Condensation Management System And Ducts

    1. Connect the RollSeal SC-325 and SC-650 Controller to Door Control Box. 2. Refer to the RollSeal SC-325 and SC-650 Controller Manual (4801-5156) for instructions on wiring. 3. Refer to the RollSeal SC-325 and SC-650 Controller Manual (4801-5156) for initial setup.

  • Page 29: Mounting Manual Chain Hoist To Rs-500/600 Series Door

    18 Mounting Manual Chain Hoist to RS-500/600 Series Door 18.1 First Safety Bracket The Safety Bracket is designed to lock the drive shaft (during shipping and installation) to prevent injury from rapid drop of the door curtain. A Safety Bracket is installed on each end of the head unit. Removal of the bracket should only be done after door is secured to structure.

  • Page 30: Chain Hoist Installation

    (1004-0050). (*Appearance may vary) 6421-9339 1004-7029 6421-9393 Brkt 1004-6021 Warning! NEVER RELEASE CHAIN! If Chain Is Released, Door Will Drop With Rapid Motion. Injury May Occur If Chain Is Released! Page 30 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...

  • Page 31: Connecting Electrical Power To Rs-500/600 Series Doors

    19 Connecting Electrical Power to RS-500/600 Series Doors Refer to appropriate Operator Manual (Manaras, MFZ or RollSeal SC-325/650). 20 Operation of RS-500/600 Series Doors Operation of RS-500/600 Series with Brother Motor Option and RollSeal Smart Controller. Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors...

  • Page 32: Limit Switches

    The Safety Switch is a fail-safe switch that stops the curtain in the unlikely event of malfunction of the home switch. The Leading Edge Switch is a switch that stops the curtain in the event of a doorway obstruction. Page 32 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...

  • Page 33: Rs-500/600 Series Door Wiring Diagram (Brother Motor Only)

    21 RS-500/600 Series Door Wiring Diagram (Brother Motor Only) See Page 34 See Page 34 WARNING! Head Unit Must Be Properly Grounded. Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors Page 33...

  • Page 34: Rollseal Smart Controller Wiring Diagram (Brother Motor Only)

    22 RollSeal Smart Controller Wiring Diagram (Brother Motor Only) See Page 33 See Page 33 Page 34 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...

  • Page 35: Operation Of Rs-500/600 Series Door With Freezer Kit Included

    NOTE: Refer to the RollSeal SC-325/650 Controller Manual for wiring and initial setup. After wiring the controller to the door, connect electrical power to the controller. The door is now ready for operation. The controller keeps track of the "open" and "closed" positions of the door by means of a mechanical encoder wheel that is located in the encoder box.
  • Page 36 & heater/fans can be monitored for satisfactory operation. Up/Down Arrows Mode Actual Position Open Speed Close Speed Mode TotalCycles Door Obstruction Service Cycles (Cycles 100) Page 36 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...

  • Page 37: Open And Close Door

    Open and close the door a few times to test door operation and remove any wrinkles in the door curtain. The door is now ready for operation. If you detect any problems, STOP. Disconnect electrical power. Contact your distributor for assistance. Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors Page 37...

  • Page 38: Rs-500/600 Series Door Condensation Management System Wiring Diagram

    24 RS-500/600 Series Door Condensation Management System Wiring Diagram Page 38 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...

  • Page 39: Manual Operation Rs-500/600 Series Door (Brother Motor Only)

    25 Manual Operation RS-500/600 Series Door (Brother Motor Only) 25.1 Operating Instructions The RS-500/600 Series Door can be operated manually in the event of a power outage or if there is a motor malfunction. To operate the door manually, perform the following instructions. Warning!

  • Page 40: Adjustment Of Brake (Brother Motor Only)

    9. Replace cover (B). 5. Remove cover (B). 10. Replace four Phillips screws (A). 6. Straighten the bent tab (C) of spider nut. 11. Disengage brake lever (D). 12. Adjustment complete. Page 40 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...

  • Page 41: Operation Of Rs-500/600 Series With Manaras Motor Option

    27 Operation of RS-500/600 Series with Manaras Motor Option. Complete installation and operating instructions are provided with the Manaras Operator at the time of delivery. Refer to these instructions for the proper installation and alignment of the Manaras operator. After the door has been secured to its frame (as previously described), the Manaras motor has been mounted with chain, spreader bar and associated hardware (per instructions in this manual and the Manaras installation manual), the door will be ready to operate after completing the following steps.

  • Page 42: Adjustment Of Limit Switches

    7. Upon completion of all wiring connections, repeat steps 2 through 6 above using the "Stop" button for adjustments of limit switches to their final, exact positions Pull the travelling cam retaining bracket on desired side to adjust cam position. Adjusting the Limit Cams Page 42 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...

  • Page 43: Wiring Options To The Manaras Operator Terminal Block

    PUSH BUTTON (OPEN/CLOSE COMMAND) CARD READER PHOTO CELL (OPEN COMMAND) 24 VAC PILOT LIGHT (to indicate “POWER ON”) Manaras Terminal Input Connections NOTE: Certain accessory devices may require additional power wiring. Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors Page 43...

  • Page 44: Switch Operation Of Door With Manaras Operator

    5. If you detect any problems, STOP. Disconnect electrical power. Contact your distributor for assistance. 28 Manual Operation Manaras Operator The RS-500/600 Door can be operated manually in the event of a power outage or if there is a motor malfunction. To operate the door manually, perform the following instructions. Warning! Do not attempt to manually operate the door while the operator is running.

  • Page 45: Operation Of Rs-500/600 Series With Manual Chain Hoist Option

    29 Operation of RS-500/600 Series with Manual Chain Hoist Option Caution! NEVER RELEASE CHAIN WHILE DOOR IS BEING RAISED OR LOWERED! You must maintain tension on chain while door is lowered to prevent rapid drop (closing) of the door. Manual Operation with Chain Hoist 1.

  • Page 46: Emergency Egress (Optional Feature)

    30 Emergency Egress (Optional Feature) The Emergency Egress feature provides a simple and convenient means of exiting a Roll Seal RS-500 Door from the inside of the structure should the door motor become inoperative due to a power failure or other conditions.

  • Page 47: Resetting (Closing) The Door

    30.3 Resetting (Closing) The Door After the RollSeal RS-500 Door is opened by using the Emergency Egress Strap, the door must be carefully re-set to ensure proper operation in the future. C A U T I O N ! When the Cam Buckle is released, the door will rapidly close unless tension is held on the strap.

  • Page 48: Egress Strap Removal/Re-Installation

    9. Press Open on the 2 button switch. The door should open, timeout, and close. If it does, run it open and close several times. If it works well then go to step 10. If not, notify tech support of the manufacturer. 10. Re-attach the cover. Page 48 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...

  • Page 49: Door Panel Adjustments

    Then re-attach the panel loop to the hook on back plate. Be sure to keep tension pipe level during this procedure. Install Tek screws through the panel material and into the back plate to securely hold the material in place. Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors Page 49...

  • Page 50: Removal Of Existing Panel

    “JOG” on the display. JOG up and down, using up and down arrows to straighten the panel. Exit JOG mode by holding both arrows at the same time. Run the door as normal. Page 50 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...
  • Page 51 Curtain Installation Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors Page 51...

  • Page 52: Removing And Replacing Floating Magnets Or Velcro

    (Diagram 35A). Ensure panel is raised into the head unit. Diagram 35A Warning! Ensure power is turned “OFF” to prevent door movement while removing PIM Plate Assembly and Floating! Page 52 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...
  • Page 53 Squeeze the floating around the PIM Plate and pull the PIM plate assembly and floating out away from the track assembly. Diagram 35B Diagram 35C Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors Page 53...
  • Page 54 PIM Plate Bolts Diagram 35E Re-install the “new” floating. It may be necessary to bend one end of the PIM plate up to attach onto the end PIM bolt. Diagram 35F Page 54 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...
  • Page 55 PIM Align all PIM plate firmly bolts with holes against the track in the track assembly Diagram 35G Diagram 35H Warning! Do not over tighten! Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors Page 55...
  • Page 56 6. OPEN” and “CLOSE” the door several times to ensure smooth operation and proper setting of upper and lower limits Diagram 35I Page 56 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...

  • Page 57: Wiring Optional Accessories

    Motion Detectors, Infrared Sensors and Loop Sensors are optional accessories that can improve the efficiency and performance of your RollSeal Door. Sensors can also help prevent damage to the RollSeal Door by preventing the door from closing while lifts or objects are present in the vicinity.

  • Page 58: Wiring The Iris Infrared And Microwave Sensor

    36.3 Wiring the IRIS Infrared and Microwave Sensor 36.4 Wiring the Matrix2 Loop Sensor Page 58 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...

  • Page 59: Wiring Switches And Remote Receiver

    36.5 Wiring Switches and Remote Receiver Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors Page 59...

  • Page 60: Replacement And Optional Parts

    SC-325 Controls, Parts, and Accessories Part Number Description Notes Controller 6607-8057 SC-325-V01-115 Use with RS-500 Doors ONLY 6607-8056 SC-325-V02-0 (Includes V2 Drive & Brake Module) Use with RS-500 Doors ONLY SC-325-V01-000-W01 (Includes W01 Switch Wiring Option with 6607-8058 Use with RS-500 Doors ONLY...

  • Page 61: Sc-650 Controller

    1903-3053 HRNS RS-500 and RS-600 DC 1903-3016 HRNS RS-500 and RS-600 AC 1903-3064 HRNS RS-500 DC (Short) 1903-3063 HRNS RS-500 and RS-600 AC (Short) 1902-4701 Drive Cable Assembly Encoder 6407-1565 Encoder Board Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors...
  • Page 62 3-Button Close/Open/Stop Switch 3001-6000 Ceiling Pull Switch CP1 SPST 3001-6012 Ceiling/Wall Pull Switch 6450-7640 Push Button Switch Kit Remote Operation 3595-0105 Remote Receiver 3595-0106 Remote Transmitter Manuals 4801-5154 D5/6 Series Doors Page 62 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2015...
  • Page 63 Part No 4801-5154 Rev 01-2015 RS-500/600 Series Doors Page 63...

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Rs-600

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