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Summary of Contents for RollSeal RS-500M Series
- Page 1 2. 7 RS-500/600 M Series Doors Installation Manual RollSeal 1733 County Road 68 Bremen, Alabama 35033 256-287-7000 Part No 4801-5162 Rev 09-2019 Install Manual RS-500/600 Doors...
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Page 2: Table Of Contents
Table of Contents Warnings (Avertissements) ............................ 4 Limited Warranty ..............................10 Use of Equipment ..............................11 Physical Description ............................. 11 Differences between a RS-500 and RS-600 Series Door ..................11 Operator Options ..............................12 Ratings and Specifications RS-500/600 Series ....................13 RS-500 Series Door .............................. - Page 3 26 Removing and Replacing Floating Magnets or Velcro..................43 27 RS-500/600 Series Door Wiring Diagram ......................48 28 RollSeal Smart Controller SC-325M Wiring Diagram Internal Wiring ............... 49 29 RollSeal Smart Controller SC-650M Wiring Diagram Internal Wiring ............... 50 30 Wiring Optional Accessories ..........................51 30.1 Wiring Falcon XL and EX Motion Detectors ....................
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Page 4: Warnings (Avertissements)
Warnings (Avertissements) Warning! Disconnect All Power Sources Before Installing This Equipment. Failure To Disconnect Power Source Can Result In Property Damage, Serious Injury Or Death! Warning! Dangerous Rotating Machinery! Keep Hands, Clothing, Etc. Clear When Operating! Do Not Operate Without All Guards And Covers In Place! Warning! All Wiring Should Be In Accordance with National Electrical Codes Or Other Local Codes. - Page 5 Danger! Only Qualified Electrical Personnel Familiar With The Construction And Operation Of This Equipment And The Hazards Involved Should Install, Adjust, And/Or Service This Equipment. Read And Understand This Manual In Its Entirety Before Proceeding. Failure To Observe This Precaution Could Result In Severe Bodily Injury Or Death! Warning! Item 4501-6312 (Warning Moving Door Label)
- Page 6 5. Install Egress Handle, containing the egress instruction label/placard, on the control station (Open/Close Button) side. IMPORTANT SAFETY INSTRUCTIONS Warning! To Reduce The Risk Of Severe Injury Or Death: READ AND FOLLOW ALL INSTRUCTIONS! Never let children operate or play with door controls. Keep the remote control (where provided) away from children.
- Page 7 Avertissement ! Mécanisme tournant dangereux ! Garder les mains, vêtissant, etcC|lear| quand fonctionner ! Ne fonctionnez pas sans toutes gardes et couvertures dans lieu ! Avertissement ! Tout montage sur fil de fer doit être selon codes électriques nationaux ou autres indicatifs régionaux.
- Page 8 Avertissement ! Point 4501-6312 (Avertissement Moving étiquette de porte) Livré avec porte, doit être installé à l'intérieur du réfrigérateur / congélateur côté Ouverture de la porte. LES INSTRUCTIONS D'INSTALLATION IMPORTANTES AVERTISSEMENT! À réduire le risque de blessure sévère ou mort: 1.
- Page 9 2. Jamais laisser fonctionner enfants ou mouvoir vivement avec les autorités de porte. Gardez la télécommande (où a fourni) loin des enfants. 3. Le personnel devrait garder loin une porte dans mouvement et subsistance la porte en mouvement dans vue jusqu'à est complètement fermé ou avoir ouvert. CES AUCUNS DOIVENT CROISER LE CHEMIN D'UNE PORTE EN MOUVEMENT.
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Page 10: Limited Warranty
This warranty gives you specific legal rights and you may also have other rights that vary from area to area. Warrantor: RollSeal 1733 County Road 68 Bremen, Al 35033 256-287-7000 Part No 4801-5162 Rev 09-2019... -
Page 11: Use Of Equipment
Use of Equipment The RS-500/600 Series Doors are motorized curtain enclosures for environmental control, docks/warehouses, car and truck washes, agricultural/horticultural, and coolers/freezers. Physical Description The RS-500/600 Series Doors are available with multiple features and options such as: Standard Door Sizes: Refer to Tables 1-4, RS-500/600 Series Standard Dimensions. ... -
Page 12: Operator Options
Operator Options NSF Certified Doors are equipped with Left mount Brother operators, Smart Controller, and Magnetic Track Sealing System 325M/650M Controller Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 12... -
Page 13: Ratings And Specifications Rs-500/600 Series
Ratings and Specifications NSF Certified Doors are equipped with Left mount Brother operators, RS-500/600 Series Smart Controller, and Magnetic Track Sealing System Specifications RS-500 Doors RS-600 Doors Part Number 6607-8110 6607-8111 Model Number SC-325M SC-650M 115 VAC 50/60 Hz Single Phase Power Supply 230 VAC 50/60 Hz Single Phase 230 VAC 50/60 Hz Single Phase... -
Page 14: Rs-500 Series Door
RS-500 Series Door NSF Certified Doors are equipped with Left mount Brother operators, Smart Controller, and Magnetic Track Sealing System TABLE 1 RS-500 Door Standard Dimensions: WIDTH Related Dimensions HEIGHT Related Dimensions Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 14... -
Page 15: Rs-600 Series Door
RS-600 Series Door NSF Certified Doors are equipped with Left mount Brother operators, Smart Controller, and Magnetic Track Sealing System Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 15... - Page 16 TABLE 2 RS-600 Door Standard Dimensions: WIDTH Related Dimensions HEIGHT Related Dimensions Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 16...
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Page 17: Rs-500 Series Door With Optional Condensation Management System
RS-500 Series Door with Optional NSF Certified Doors are equipped with Left mount Brother operators, Condensation Management System Smart Controller, and Magnetic Track Sealing System TABLE 3 RS-500 Door with CMS Kit Dimensions: Dimensions: WIDTH Related Dimensions HEIGHT Related Dimensions Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 17... -
Page 18: Rs-600 Series Door With Optional Condensation Management System
RS-600 Series Door with Optional NSF Certified Doors are equipped with Left mount Brother operators, Condensation Management System Smart Controller, and Magnetic Track Sealing System TABLE 4 RS-600 Door with CMS Kit Dimensions: WIDTH Related Dimensions HEIGHT Related Dimensions Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 18... -
Page 19: Installation Of Rs-500/600 Series Doors
(head unit). When components are received, check for damaged, loose or missing parts. If there are damaged or missing parts contact your RollSeal distributor immediately. Please read and understand all instructions in this manual before beginning installation. -
Page 20: Attachment Points Of Door
9.5 Attachment Points of Door When sizing the clear opening for attachment of the door, pay close attention to the following guidelines. Door flanges have pre-drilled holes that serve as mounting points of door. Flange widths are shown in Diagram 9A. 1. -
Page 21: Assembly Of Tracks
9.6 Assembly of Tracks Taller doors that require a total track length over 13’ have spliced tracks. If track sections need to be assembled, follow the instructions shown below. Arrange the Top and Bottom Tracks so that they can be assembled. See Diagram 9B. Slide the Bottom Track into the Top Track so that the Tracks butt together on the Splice Bracket and Splice Plate. -
Page 22: Assembly Of Tracks To The Head Unit
9.7 Assembly of Tracks to the Head Unit Arrange the horizontal member, left vertical member (left track), and right vertical member (right track) on the floor in front of the clear opening as shown in Diagram 9D. The curtain side of the horizontal member and each vertical member faces down. -
Page 23: Infrared Sensor Connectors
Door can be set to stop if beams are broken while closing or to stop and reverse to the full open position. Refer to the RollSeal SC-325M and SC-650M Controller Manual for more information. - Page 24 NOTE: The vertical members should be aligned so that their outer flanges will exactly overlap with the framing boards or posts when the door assembly is raised into position. Assemble workers and equipment into position on each side of the door assembly.
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Page 25: Brother Operator
The Brother Operator will be mounted at the manufacture. Diagram 10A shows a RS-500/600 Series Door with a Brother Operator. Refer to wiring diagrams included in this manual and 4801-5161 RollSeal SC-325M & SC-650M Controller Manual for Brother Operator wiring. -
Page 26: Tools Required
(head unit). When components are received, check for damaged, loose or missing parts. If there are damaged or missing parts contact your RollSeal distributor immediately. Please read and understand all instructions in this manual before beginning installation. -
Page 27: Wiring The Condensation Management System For Rs-500-600 Series Doors
12.1 Wiring the CMS for Continuous Operation on Low Temp Freezer Openings The CMS (Condensation Management System) is designed to operate continuously on a low temp opening. 12.2 Wiring the CMS for Controller Activation on Mid Temp Cooler Openings. The CMS (Condensation Management System) is designed to operate through the controller on a mid temp cooler opening. -
Page 28: Connecting Electrical Power To Rs-500/600 Series Doors
Parameters P24, P25, and P26 will be used in this setup. 13 Connecting Electrical Power to RS-500/600 Series Doors Refer to the appropriate section of this manual or 4801-5161 RollSeal SC-325M & SC-650M Controller Manual. 14 Electrical Connections for NSF Certified Doors are equipped... -
Page 29: Installation Of Prewired Switches (Smart Switches)
14.3 Installation of Prewired Switches (Smart Switches) Cooler Switches are prewired with a CPC quick connect. Prewire Switches have two switch assemblies: an Outside Cooler Switch with a 6 foot harness and an Inside Cooler Switch with a 3 foot harness. Shown below in Diagram 14B is switch layout. -
Page 30: Installation Of Prewired Switches (Standard Two Button Switches)
14.4 Installation of Prewired Switches (Standard Two Button Switches) Refer to Section 14.3 for install procedure. The connection to the controller is the same for the Smart Switch and the Standard Two Button Switch. 14.5 Optional Power Connection with Disconnect Mount Disconnect in desired location. -
Page 31: Preparation For Operation
14.6 Preparation for Operation Refer of the RollSeal SC-325M and SC-650M Controller Manual (4801-5161) for more information on Controller Settings. Note: If you detect any problems, STOP. Disconnect electrical power. Contact your distributor for assistance. Apply 115VAC power to Control and turn Control toggle switch on. -
Page 32: Operation Of Rs-500/600 Series Doors
15 Operation of RS-500/600 Series Doors NOTE: Refer to the RollSeal SC-325M/650M Controller Manual for wiring and initial setup. After wiring the controller to the door, connect electrical power to the controller. The door is now ready for operation. SC-325M/650M Controller If you detect any problems, STOP. -
Page 33: Operation Of Rs-500/600 Series Door With Optional Cms Kit
15.2 Operation of RS-500/600 Series Door with NSF Certified Doors are equipped with Left mount Brother operators, Optional CMS Kit Smart Controller, and Magnetic 1. Depress “Open” switch button mounted on the wall. Track Sealing System Door curtain will roll up to 'open' position and find “HOME” position and drop some to the set upper limit. -
Page 34: Manual Operation Rs-500/600 Series Door
17 Manual Operation RS-500/600 Series Door The RS-500/600 Series Door can be operated manually in the event of a power outage or if there is a motor malfunction. To operate the door manually, perform the following instructions. Warning! Disconnect All Electrical Power To Motor Before Attempting To Operate The Door Manually! Warning! The Curtain Is Released When Brake Lever Is Disengaged. -
Page 35: Adjustment Of Brake
18 Adjustment of Brake After extended operation of the brake lever, the brake may become worn. As the brake wears, some adjustment to the brake is required. Lettered diagrams below correspond to lettered instructions. Follow instructions to adjust brake: Tighten spider nut (C) snuggly against blower wheel. -
Page 36: Door Panel Adjustments
19 Door Panel Adjustments During normal operation, the tension pipes should run in close proximity of each other. The clearance between the tension pipes should normally be between 1/4 to 1/2 (6.35 mm - 12.7 mm). See Detail 3 below. There are two situations pertaining to the tension pipes that may cause problems with door operation. -
Page 37: Removal Of Existing Panel
20 Removal of Existing Panel 1. Lower the panel to the floor. 2. Locate the door controller and turn off the power. 3. Remove and lower the cover from the door head unit. 4. Locate the 3 fabric sheets that make up the entire door curtain. See Diagram 21A, Detail 2, Page 38. The center panel has a hook &... - Page 38 Curtain Installation Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 38...
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Page 39: Cleaning Panels And Windows
22 Cleaning Panels and Windows Panels and Windows can be cleaned using a solution of cold to warm, mild soapy water and a cloth. Wipe off the soiled area to remove dirt particles. Using a cloth gently wipe the panel and window with the soapy solution. -
Page 40: Emergency Egress (Optional Feature)
24 Emergency Egress (Optional Feature) The Emergency Egress feature provides a simple and convenient means of exiting a RollSeal RS-500/600 Door from the inside of the structure should the door motor become inoperative due to a power failure or other conditions. -
Page 41: Resetting (Closing) The Door
24.3 Resetting (Closing) The Door After the RollSeal RS-500/600 Door is opened by using the Emergency Egress Strap, the door must be carefully re-set to ensure proper operation in the future. C A U T I O N ! When the Cam Buckle is released, the door will rapidly close unless tension is held on the strap. -
Page 42: Egress Strap Removal/Re-Installation
Egress Strap Removal/Re-Installation 25.1 Removal Remove the door’s head unit cover Locate the door controller. Place the door in the JOG mode by holding the Up and Down arrows on the controller at the same time until you see “JOG” in the controller’s display. Warning! Failure to stop the door when nearing the full open or full close position can cause damage to the door components. -
Page 43: Removing And Replacing Floating Magnets Or Velcro
26 Removing and Replacing Floating Magnets or Velcro NOTE: The door shown in the following illustrations may have different options and accessories than your door. Removing and replacing the floating is the same for all RollSeal units. Diagram 26A Turn off controller or remove power to the door. - Page 44 After you have raised the panel into the head unit, you can remove all of the PIM Plate nuts from both sides. Then remove the PIM plate and floating assemblies from their associated tracks (Diagram 26B and Diagram 26C). Note: NSF Certified doors are equipped with a black rubber boot that covers the PIM bolts.
- Page 45 Lay the PIM plate assembly down on the floor and remove the old floating material from the PIM plate. Pay particular attention to the top of the PIM plate assembly. You will notice the material, at the top, has been cut at an angle.
- Page 46 Grab and hold the PIM plate assembly and floating in a manner that will prevent the floating material from coming off of the PIM bolts. Re-install the PIM plate assembly in the track starting with the top PIM bolt. Align the PIM bolts with the holes in the track (Diagram 26G).
- Page 47 Manually lower the panel out the head unit to a position below the upper limits to turn off the safety switch and allow normal operation. (Diagram 26I). Refer to the appropriate Operator Manual (4801-5156 RollSeal SC- 325 & SC-650 Controller Manual or the Manaras Installation and Instruction Manual).
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Page 48: Rs-500/600 Series Door Wiring Diagram
27 RS-500/600 Series Door Wiring Diagram Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 48... -
Page 49: Rollseal Smart Controller Sc-325M Wiring Diagram Internal Wiring
28 RollSeal Smart Controller SC-325M Wiring Diagram Internal Wiring Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 49... -
Page 50: Rollseal Smart Controller Sc-650M Wiring Diagram Internal Wiring
29 RollSeal Smart Controller SC-650M Wiring Diagram Internal Wiring Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 50... -
Page 51: Wiring Optional Accessories
Motion Detectors, Infrared Sensors and Loop Sensors are optional accessories that can improve the efficiency and performance of your RollSeal Door. Sensors can also help prevent damage to the RollSeal Door by preventing the door from closing while lifts or objects are present in the vicinity. -
Page 52: Wiring The Iris Infrared And Microwave Sensor
30.3 Wiring the IRIS Infrared and Microwave Sensor 30.4 Wiring the Matrix2 Loop Sensor Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 52... -
Page 53: Wiring Bea Receiver And Brother Motor
30.5 Wiring BEA Receiver and Brother Motor Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 53... -
Page 54: Replacement Parts And Optional Accessories
31 Replacement Parts and Optional Accessories This manual as well as the 4801-5161 SC-325M & SC-650M Controller Manual can be obtained electronically at www.rollseal.net. 31.1 SC-325M Controller SC-325M Controls, Parts, and Accessories Part Number Description Notes Controller 6607-8110 SC-325M Use with RS-500 Doors ONLY... -
Page 55: Sc-650M Controller
31.2 SC-650M Controller SC-650M Controls and Parts Control Description Notes 6607-8111 SC-650M Use with RS-600 Doors ONLY Drive Board 6407-6086 /PCB AC DriveKBVF-23D w/QA Use with SC-650M Controllers ONLY 1903-6130 Drive Cable Assembly 3701-6076 PIC SC-650M RS Door Control Use with SC-650M Controllers ONLY Brake Module 6407-6088 /PCB Brake Module DBVF vr.9598... -
Page 56: Door Replacement Parts And Accessories
31.3 Door Replacement Parts and Accessories RollSeal Parts, and Accessories Part Number Description Notes Cable and Harness Assemblies HRNS RS-500 and RS-600 DC 6’ 1903-3117 HRNS RS-500 and RS-600 AC 6’ 1903-3118 1903-3105 HRNS RS-500 DC (Short) 1903-3102 HRNS RS-500 and RS-600 AC (Short) - Page 57 Accessory Switches 3001-7006 2-Button Close/Open Switch 3001-7000 3-Button Close/Open/Stop Switch 3001-6000 Ceiling Pull Switch CP1 SPST 3001-6012 Ceiling/Wall Pull Switch 6450-7640 Push Button Switch Kit 6407-1706 /PCB202 w QA 1903-3115 HRNS 6' SWITCH OUTSIDE 1903-3116 HRNS 3' SWITCH INSIDE HRNS 6’ M SW CNTRL TO OUT 2 BU 1903-3122 HRNS 3’...
- Page 58 ______________________________________________________________________________________________ Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 58...
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