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RollSeal RS-600 Installation Manual

High-temperature oven door
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RS-600 High-Temperature Oven Door
Installation Manual
4801-5181
1
Revision A

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  • Page 1 RS-600 High-Temperature Oven Door Installation Manual 4801-5181 Revision A...

  • Page 2: Table Of Contents

    RS-600 High-Temperature Oven Door Installation Manual Table of Contents Section 1: Introduction.............................. Section 1.1: Scope....................................Section 1.2: Definitions of Informational Headings..........................Section 1.3: Warnings and Notice................................. Section 1.4: Limited Warranty................................Section 1.5: Specifications..................................Section 1.6: Component Call-outs................................ Section 2: Procedure..............................

  • Page 3: Section 1: Introduction

    Section 1.1: Scope This manual describes the installation of the RS-600 High-Temperature Oven Door. Different procedures are required for doors up to 6' (W) x 9' (H); between 6' (W) and 12' (W); and between 12' (W) and 16' (W).
  • Page 4 RS-600 High-Temperature Oven Door Installation Manual WARNING The installer is responsible for complying with all relevant regulations (e.g. wiring and accident prevention). Particular attention must be paid to the cross-sectional areas of conductors, the selection of fuses and other electrical protection, and the use of protective ground/earth connections.

  • Page 5: Section 1.4: Limited Warranty

    RS-600 High-Temperature Oven Door Installation Manual Section 1.4: Limited Warranty All products are warranted to be free from defects in material and workmanship for a period of one [1] year or 40,000 cycles (whichever comes first) from the date of purchase if installed and used in strict accordance with the installation instructions.

  • Page 6: Section 1.5: Specifications

    RS-600 High-Temperature Oven Door Installation Manual Section 1.5: Specifications Type D6 (RS-600) Application High-Temperature Oven Temperature Range Up to 500°F (260°C) Differential Pressure -0.05" to -0.1" in Water Column Seal Type Industrial Hook and Loop Drive Type Jackshaft Gear Head Operator...

  • Page 7: Section 1.6: Component Call-Outs

    RS-600 High-Temperature Oven Door Installation Manual Section 1.6: Component Call-outs Retention Panel Center Panel Back Panel Back Plate Loops Drive Pipe Front Panel Loop Panel Retention Plate (Front Bar) Center Panel Top Bar #8 x 1/2" Pan-Head Screw (Typical) Back Panel...

  • Page 8: Section 2: Procedure

    RS-600 High-Temperature Oven Door Installation Manual Section 2: Procedure Section 2.1: Installation Requirements Installation Door Size Personnel Equipment Tools Time Up to - Forklift ~ 4 Hours 6' (W) x 9' (H) - Ladder - Standard Hand Tools (Drill, Screwdrivers, Wrenches, Level, etc.)

  • Page 9: Section 2.2: Adjust Framing Members And/Or Clear Opening

    RS-600 High-Temperature Oven Door Installation Manual Section 2.2: Adjust Framing Members and/or Clear Opening NOTICE: Use Figures 1.1-1.3 to determine the appropriate width and height. 1. Determine the required dimensions of the clear opening, then adjust the mounting posts and/or framing members accordingly.
  • Page 10 RS-600 High-Temperature Oven Door Installation Manual Standard Metric Standard Metric Standard Metric Standard Metric 36" 914 mm 48" 1,219 mm 64-3/8" 1,635 mm 69" 1,753 mm 48" 1,219 mm 60" 1,524 mm 76-3/8" 1,940 mm 81" 2,057 mm 60" 1,524 mm 72"...

  • Page 11: Section 2.3: Connect Tracks To Head Unit

    RS-600 High-Temperature Oven Door Installation Manual Section 2.3: Connect Tracks to Head Unit NOTICE: Each end of the head unit has a U-shaped plate that fits inside each track. The U-shaped plate has [4] bolt holes ([2] on the inside flanges and [2] on the outside flanges) which match the bolt holes on the tracks.

  • Page 12: Section 2.4: Install Door

    RS-600 High-Temperature Oven Door Installation Manual Section 2.4: Install Door Section 2.4.1: Up to 6' (W) x 9' (H) NOTICE: Installing an oven door assembly up to 6' (W) x 9' (H) requires at least [2] personnel as well as a forklift.

  • Page 13: Section 2.4.2: Between 6' (W) And 12' (W)

    RS-600 High-Temperature Oven Door Installation Manual Section 2.4.2: Between 6' (W) and 12' (W) NOTICE: Installing an oven door assembly between 6' (W) and 12' (W) requires at least [3] personnel, a forklift, and a scissor lift. 1. Center the pallet and the head unit in front of the clear opening, leaving enough space for a forklift to operate between the clear opening and the head unit.
  • Page 14 RS-600 High-Temperature Oven Door Installation Manual Figures 4.1/4.2: Head Unit Lifted 3' Off Ground to Allow Track Installation Figure 5: Scissor Lift Being Position to Transfer Door From Forklift 4801-5181 Revision A...
  • Page 15 RS-600 High-Temperature Oven Door Installation Manual Figure 6: Scissor Lift Centered at Clear Opening and Ready to Begin Raising Door to Standing Position Figure 7: Door Raised to Standing Position and Being Made Flush With Clear Opening 4801-5181 Revision A...

  • Page 16: Section 2.4.3: Between 12' (W) And 16' (W)

    RS-600 High-Temperature Oven Door Installation Manual Section 2.4.3: Between 12' (W) and 16' (W) NOTICE: Installing an oven door assembly between 12' (W) and 16' (W) requires at least [4] personnel, a forklift, [2] scissor lifts, and a reciprocating saw.
  • Page 17 RS-600 High-Temperature Oven Door Installation Manual Figure 8: Door Raised 3' Off Ground to Allow Pallet to Be Cut Using Reciprocating Saw Figure 9: Pallet Cut So 4' of Head Unit Overlaps Each Side; Tracks Installed Figure 10: Scissor Lifts Being Position to Transfer Door from Forklift...
  • Page 18 RS-600 High-Temperature Oven Door Installation Manual Figure 11: Forklift and Pallet Removed from Area; Scissor Lifts and Door Being Centered at Clear Opening Figure 12: Door Raised to Standing Position; Being Made Flush with Clear Opening 4801-5181 Revision A...

  • Page 19: Section 2.5: Level Door Assembly, Then Fasten Screws At Attachment Points

    RS-600 High-Temperature Oven Door Installation Manual Section 2.5: Level Door Assembly, Then Fasten Screws at Attachment Points 1. Fasten a Tek screw into one of the upper flange attachment points. 2. With one side of the door attached to the clear opening and a technician on the other side, level the head unit.

  • Page 20: Section 2.6: Install Inside Seal

    RS-600 High-Temperature Oven Door Installation Manual Section 2.6: Install Inside Seal NOTICE: In order to properly seal the door, the inside seal must be secured to the front wall of the oven. The door is oversized 6" on each side to accommodate the inside seal. The seal both prevents hot air from escaping while under positive pressure and prevents the door tracks from overheating due to exposure to heated air inside the oven.

  • Page 21: Section 2.7: Install And Configure Jackshaft Operator

    RS-600 High-Temperature Oven Door Installation Manual Section 2.7: Install and Configure Jackshaft Operator Section 2.7.1: Remove Right Safety Bracket (Safety Bracket A) NOTICE: The jackshaft operator is to be installed immediately after the door is mounted to the clear opening.

  • Page 22: Section 2.7.2: Install Motor

    RS-600 High-Temperature Oven Door Installation Manual Section 2.7.2: Install Motor NOTICE: The standard mounting position of the jackshaft operator is on the right vertical member and in front of the head unit. 1. Remove the hardware kit from the mounting bracket.

  • Page 23: Section 2.7.3: Install Spreader Bar, Sprockets, Chain, And Guard

    RS-600 High-Temperature Oven Door Installation Manual Section 2.7.3: Install Spreader Bar, Sprockets, Chain, and Guard NOTICE: The front mounting bracket is shipped pre-installed. Inspect the bracket fasteners to ensure nothing came loose during transportation. 1. Connect Spreader Bars A and B using the provided 3/8" x 1" hex-head bolts, split washers, and lock nuts. Hand- tighten the bolts.

  • Page 24: Section 2.7.4: Remove Left Safety Bracket (Safety Bracket B)

    RS-600 High-Temperature Oven Door Installation Manual Section 2.7.4: Remove Left Safety Bracket (Safety Bracket B) WARNING: Do not attempt to operate the door while either safety bracket is still installed. Serious injury or damage to equipment may result. 1. Remove the cable tie and tag from the left safety bracket.

  • Page 25: Section 2.7.5: Adjust Limit Switches

    RS-600 High-Temperature Oven Door Installation Manual Section 2.7.5: Adjust Limit Switches WARNING: Do not place your hands or tools inside the operator or near the drive mechanism unless the power is off. NOTICE: To avoid damage to the door and the operator, the traveling cams must be adjusted to approximately their final positions before the door is operated manually and/or power is applied to the operator.

  • Page 26: Section 2.7.6: Jackshaft Operator Wiring Diagram

    RS-600 High-Temperature Oven Door Installation Manual Section 2.7.6: Jackshaft Operator Wiring Diagram WARNING: For more information on wiring the jackshaft operator, see the Manaras OGH installation manual provided with the door. Figure 25: Wiring Diagram 4801-5181 Revision A...

  • Page 27: Section 2.7.7: Install Safety Beams

    RS-600 High-Temperature Oven Door Installation Manual Section 2.7.7: Install Safety Beams 1. Mount the safety beams provided with the motor to the safety beam mounting bracket. 2. Mount the assembled safety beams to the tracks on each side of the door.

  • Page 28: Section 2.7.8: Wire Safety Beams

    RS-600 High-Temperature Oven Door Installation Manual Section 2.7.8: Wire Safety Beams NOTICE: One wire is solid and the other is dashed. The wires must be mated like-to-like. NOTICE: The beams must be in alignment (indicated by the dashed line above). One beam will be solid green when aligned.

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