Related Manuals for RollSeal D5 Series
Summary of Contents for RollSeal D5 Series
- Page 1 2. 7 D5/6 Series Doors Installation Manual RollSeal 1733 County Road 68 Bremen, Alabama 35033 256-287-7000 Part No 4801-5154 Rev 09-2014 Owners Manual D5/6 Doors...
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Page 2: Table Of Contents
Operator Options ................................2 Differences between a D5 and D6 Series Door ...................... 2 Ratings and Specifications D5 Series (Brother Motor) ..................3 Ratings and Specifications D6 Series (Brother Motor) ..................4 ... - Page 3 Limit Switches ............................. 27 D5/6 Series Door Wiring Diagram (Brother Motor Only) ................... 28 RollSeal Smart Controller Wiring Diagram (Brother Motor Only) ..............29 Operation of D5/6 Series Door with Freezer Kit Included ................... 30 ...
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Page 4: Use Of Equipment
Use of Equipment The D5/6 Series Doors are motorized curtain enclosures for environmental control, banana rooms, docks/warehouses, car and truck washes, agricultural/horticultural, and coolers/freezers. 1 Physical Description The D5/6 Series Doors are available with multiple features and options such as: ... -
Page 5: Operator Options
Mount Only) Manaras (Left, Right, Wall, or Front Mount Only) 2 Differences between a D5 and D6 Series Door D5 Series D6 Series Speed (Brother Motor Option) Up to 18” Per Sec Up to 48” Per Sec Speed (Manaras Motor) @8-11”... -
Page 6: Ratings And Specifications D5 Series (Brother Motor)
Ratings and Specifications D5 Series (Brother Motor) D5 Series Motor Rating………..230 VAC, Three Phase, 1/4 hp Motors will be connected through controller. See RS SC-325 or SC-650 Manual (4801-5156). 14 1/8 in (35.88 cm) 15 in 6 in (15.24 cm) (38.03 cm) -
Page 7: Ratings And Specifications D6 Series (Brother Motor)
Ratings and Specifications D6 Series (Brother Motor) Motor Rating………..230 VAC, Three Phase, 1/2 hp Motor must be connected through controller. See RS SC-650 Manual (4801-5156). 14 1/8 in (35.88 cm) 6 in (15.24 cm) 15 in (38.03 cm) Space for access door removal... -
Page 8: Ratings And Specifications D5/6 Series (Manaras Motor)
Ratings and Specifications D5/6 Series (Manaras Motor) D6 Series Motor Rating 1 HP D5 Series Motor Rating 1/2 HP 115V Single Phase 13.4 amp 115V Single Phase 8.6 amp 230V Single Phase 6.7 amp 230V Single Phase 4.1 amp 208V 3 Phase 3.4 amp 208V 3 Phase 3.4 amp... -
Page 9: Ratings And Specifications D5 Series (Freezer Kit)
Ratings and Specifications D5 Series (Freezer Kit) DOOR MOTOR: • 230 VAC Three Phase, ¼ hp CONDENSATION MANAGEMENT • Voltage Rating 230 VAC ± 10% 50/60 Hz SYSTEM (CMS): • Blower 135 Watt • Heater 1200 Watt • Total Current:5.8 A @ 230 VAC (Typical) •... -
Page 10: Ratings And Specifications D6 Series (Freezer Kit)
Ratings and Specifications D6 Series (Freezer Kit) DOOR MOTOR: • 230 VAC Three Phase, 1/2 hp CONDENSATION MANAGEMENT SYSTEM • Voltage Rating 230 VAC ± 10% 50/60 Hz (CMS): • Blower 135 Watt • Heater 1200 Watt • Total Current:5.8 A @ 230 VAC (Typical) •... -
Page 11: Warnings (Avertissements)
Warnings (Avertissements) Warning! Disconnect All Power Sources Before Installing This Equipment. Failure To Disconnect Power Source Can Result In Property Damage, Serious Injury Or Death! Warning! Dangerous Rotating Machinery! Keep Hands, Clothing, Etc. Clear When Operating! Do Not Operate Without All Guards And Covers In Place! Warning! All Wiring Should Be In Accordance with National Electrical Codes Or Other Local Codes. -
Page 12: Important Installation Instructions
Danger! Only Qualified Electrical Personnel Familiar With The Construction And Operation Of This Equipment And The Hazards Involved Should Install, Adjust, And/Or Service This Equipment. Read And Understand This Manual In Its Entirety Before Proceeding. Failure To Observe This Precaution Could Result In Severe Bodily Injury Or Death! Warning! Item 4501-6312 (Warning Moving Door Label) -
Page 13: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS Warning! To Reduce The Risk Of Severe Injury Or Death: 1. READ AND FOLLOW ALL INSTRUCTIONS! 2. Never let children operate or play with door controls. Keep the remote control (where provided) away from children. 3. Personnel should keep away from a door in motion and keep the moving door in sight until it is completely closed or opened. - Page 14 Avertissement ! L'Installer est responsable pour conformer avec tout règlement pertinent, telles que règlement et règlement de prévention d'accident de montage sur fil de fer nationaux. Pl'attention articulaire doit être donnée pour les aires sectionnelles transversales de conducteurs, le choix d'elles fusées ou autre protection, et terre / prises de terre protecteur ! Avertissement ! Les tensions dans le pouvoir câblent et certains parties de la promenade en voiture...
- Page 15 LES INSTRUCTIONS D'INSTALLATION IMPORTANTES AVERTISSEMENT! À réduire le risque de blessure sévère ou mort: 1. LU ET SUIVENT TOUTES INSTRUCTIONS D'INSTALLATION. 2. Ne liez pas l'opérateur de porte per la source de pouvoir jusqu'à instruit faire ainsi. 3. Localisez la station de commande: (a) en vue de la porte, (b) à un minimum la hauteur de 5 pieds ainsi petit enfants ne peuvent pas l'atteindre, et (c) loin de tous parties en mouvement de la porte.
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Page 16: Limited Warranty
This warranty gives you specific legal rights and you may also have other rights that vary from area to area. Warrantor: RollSeal 1733 County Road 68 Bremen, Al 35055 256-287-7000 Page 13... -
Page 17: Installation Of D5/6 Series Doors
(head unit). Identify components by the Parts/Assemblies section in back of this manual. When components are received, check for damaged, loose or missing parts. If there are damaged or missing parts contact your RollSeal distributor immediately. Please read and understand all instructions in this manual before beginning installation. -
Page 18: Attachment Points Of Door
7.4 Attachment Points of Door When sizing the clear opening for attachment of the door, pay close attention to the following guidelines. Door flanges have pre-drilled holes that serve as mounting points of door. Flange widths are shown in Diagram 7A. 1. -
Page 19: Assembly Of Parts
7.5 Assembly of Parts Arrange the horizontal member, left vertical member (left track), and right vertical member (right track) on the floor in front of the clear opening as shown in Diagram 7B. The curtain side of the horizontal member and each vertical member faces down. -
Page 20: Infrared Sensor Connectors (Brother Motor Option Only)
Door can be set to stop if beams are broken while closing or to stop and reverse to the full open position. Refer to the RollSeal SC-325 Controller Manual for more information. - Page 21 3. Center door assembly on clear opening. Align the bottom of each vertical member with the respective framing board or posts of the clear opening. NOTE: The vertical members should be aligned so that their outer flanges will exactly overlap with the framing boards or posts when the door assembly is raised into...
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Page 22: Mounting Operators To D5/6 Series Doors
Mounting Operators to D5/6 Series Doors Mounting Manaras Operator to D5/6 Series Doors – The next few pages explains specific information with regards to mounting a Manaras on a D5/6 Series door. Warning! Prior to mounting the Manaras it is important that you read all the information contained within this document and the Manaras Installation and Instruction Manual provided with the door. - Page 23 NOTE: For “Front” mounted operators refer to RollSeal Diagram 4802-6501 D5/6 Series Manaras motor installation using the front motor mount plate. Diagram is provided with front mounted doors. POSITION 1, 4 and 5 – GH motor mounted on left side.
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Page 24: Mounting Brother Operator To D5/6 Series Door
Spreader Bar Assembly Chain Spreader Mounted On Chain Spreader Mounted On Mounting Chain Spreader Mounting Chain Spreader Door and Operator Shafts Door and Operator Shafts Spreader Bar Spreader Bar Flange Bearing Flange Bearing Door Sprocket Door Sprocket Door Shaft Door Shaft Collar Collar Chain... -
Page 25: Installation Of D5/6 Series Doors (Freezer Kit Included)
Parts/Assemblies section in back of this manual. When components are received, check for damaged, loose or missing parts. If there are damaged or missing parts contact your RollSeal distributor immediately. Please read and understand all instructions in this manual before beginning installation. After the door has been... -
Page 26: Installation Of Condensation Management System And Ducts
1. Connect the RollSeal SC-325 or SC-650 Controller to Door Control Box. 2. Refer to the RollSeal SC-325 or SC-650 controller manual (4801-5156) for instructions on wiring. 3. Refer to the RollSeal SC-325 or SC-650 controller Manual (4801-5156) for initial setup. -
Page 27: Mounting Manual Chain Hoist To D5/6 Series Door
12 Mounting Manual Chain Hoist to D5/6 Series Door 12.1 First Safety Bracket The Safety Bracket is designed to lock the drive shaft (during shipping and installation) to prevent injury from rapid drop of the door curtain. A Safety Bracket is installed on each end of the head unit. Removal of the bracket should only be done after door is secured to structure. -
Page 28: Chain Hoist Installation
12.3 Chain Hoist Installation Chain Hoist can be installed on left or right side of door. 1. Remove the Safety Bracket only on the side of the door where the hoist is to be installed. Retain bracket and hardware for later use. See Section 12.1, Page 24. 2. -
Page 29: Connecting Electrical Power To D5/6 Series Doors
13 Connecting Electrical Power to D5/6 Series Doors Refer to appropriate Operator Manual (Manaras, MFZ or RollSeal SC325/650). 14 Operation of D5/6 Series Doors Operation of D5/6 Series with Brother Motor Option and RollSeal Smart Controller. Encoder Box Motor (Mounted... -
Page 30: Limit Switches
14.1 Limit Switches There are three limit switches located within the horizontal member mechanism. See Diagram 14A. These switches are attached to levers that contact the curtain. The Home Switch establishes the 'open' reference position of the door curtain. This creates the zero reference position, Leading Edge from which the encoder... -
Page 31: D5/6 Series Door Wiring Diagram (Brother Motor Only)
15 D5/6 Series Door Wiring Diagram (Brother Motor Only) See Page 29 See Page 29 WARNING! Head Unit Must Be Properly Grounded. Part No 4801-5154 Rev 09-2014 D5/6 Series Doors Page 28... -
Page 32: Rollseal Smart Controller Wiring Diagram (Brother Motor Only)
16 RollSeal Smart Controller Wiring Diagram (Brother Motor Only) See Page 28 See Page 28 Page 29 D5/6 Series Doors Part No 4801-5154 Rev 09-2014... -
Page 33: Operation Of D5/6 Series Door With Freezer Kit Included
NOTE: Refer to the RollSeal SC-325/650 Controller Manual for wiring and initial setup. After wiring the controller to the door, connect electrical power to the controller. The door is now ready for operation. The controller keeps track of the "open" and "closed" positions of the door by means of a mechanical encoder wheel that is located in the encoder box. - Page 34 When P4 = 3 (Freezer Mode): P5- “Freezer Mode” Auxiliary ON Time If P4 = 3, this P5 setting, along with P6, allows the user to cycle the fan & heater On & Off. Since not all applications are the same, some will not require as much help eliminating condensation while others may require more.
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Page 35: Open And Close Door
PROGRAM PARAMETERS P1 - Close Time Delay (Seconds) P10 - Service Cycle Reset P2 - Acceleration Range 0 - No P3 - Deceleration Range 1 - Yes P4 - Door Interlock P11 - Service Reminder (Cycles x 100) 0 - OFF P12 - Input Status 1 - Sequential Interlock PS1 - Set Limits? -
Page 36: D5/6 Series Door Condensation Management System Wiring Diagram
18 D5/6 Series Door Condensation Management System Wiring Diagram Page 33 D5/6 Series Doors Part No 4801-5154 Rev 09-2014... -
Page 37: Manual Operation D5/6 Series Door (Brother Motor Only)
19 Manual Operation D5/6 Series Door (Brother Motor Only) 19.1 Operating Instructions The D5/6 series door can be operated manually in the event of a power outage or if there is a motor malfunction. To operate the door manually, perform the following instructions. Warning! Disconnect All Electrical Power To Motor Before Attempting To Operate The Door Manually! -
Page 38: Adjustment Of Brake (Brother Motor Only)
20 Adjustment of Brake (Brother Motor Only) After extended operation of the brake lever, the brake may become worn. As the brake wears, some adjustment to the brake is required. Lettered diagrams below correspond to lettered instructions. Follow instructions to adjust brake: 7. -
Page 39: Operation Of D5/6 Series With Manaras Motor Option
21 Operation of D5/6 Series with Manaras Motor Option. Complete installation and operating instructions are provided with the Manaras Operator at the time of delivery. Refer to these instructions for the proper installation and alignment of the Manaras operator. After the door has been secured to its frame (as previously described), the Manaras motor has been mounted with chain, spreader bar and associated hardware (per instructions in this manual and the Manaras installation manual), the door will be ready to operate after completing the following steps. -
Page 40: Adjustment Of Limit Switches
Warning! NEVER PLACE HANDS OR TOOLS INSIDE OPERATOR OR NEAR DRIVE MECHANISM UNLESS POWER IS OFF. 21.2 Adjustment of Limit Switches 1. Open the cover of the electrical enclosure. 2. Manually raise the door to a nearly opened position using the Manaras manual chain. (Section 23, Page 40, Manual Operation of Door with Manaras Operator ) 3. -
Page 41: Wiring Options To The Manaras Operator Terminal Block
21.3 Wiring Options to the Manaras Operator Terminal Block Radio Controls: Consists of a radio receiver unit and remote transmitters. These controls consist of an RF signal being emitted on a "pulse" basis to a mated receiver tuned to the same "pulse" rate. Once the receiver accepts the code, a relay is activated closing a set of contacts. -
Page 42: Switch Operation Of Door With Manaras Operator
22.3 Switch Operation of Door with Manaras Operator To Operate Door: 1. Depress the “Close” button on the Open/Close/Stop switch. Door curtain will unroll to 'closed' position. 2. Depress the “Open” button on the Open/Close/Stop switch. Door curtain will open to 'Open' position. 3. -
Page 43: Operation Of D5/6 Series With Manual Chain Hoist Option
23 Operation of D5/6 Series with Manual Chain Hoist Option Caution! NEVER RELEASE CHAIN WHILE DOOR IS BEING RAISED OR LOWERED! You must maintain tension on chain while door is lowered to prevent rapid drop (closing) of the door. Manual Operation with Chain Hoist 1. -
Page 44: Emergency Egress
24 Emergency Egress The Emergency Egress feature provides a simple and convenient means of exiting a Roll Seal D5 Door from the inside of the structure should the door motor become inoperative due to a power failure or other conditions. 24.1 Installation Install the two Strap Retainers (1040-8400) to the left or right side outside of door jamb as shown below. -
Page 45: Resetting (Closing) The Door
24.3 Resetting (Closing) The Door After the RollSeal D5 Door is opened by using the Emergency Egress Strap, the door must be carefully re-set to ensure proper operation in the future. C A U T I O N ! When the Cam Buckle is released, the door will rapidly close unless tension is held on the strap. -
Page 46: Egress Strap Removal/Re-Installation
25 Egress Strap Removal/Re-Installation 25.1 Removal 1. Locate the door controller and turn off the power switch on the left side of the controller. 2. Remove the door’s head unit cover. 3. Place the door in the JOG mode by holding the Up and down arrows on the controller at the same time until you see “JOG”... -
Page 47: Door Panel Adjustments
26 Door Panel Adjustments During normal operation, the tension pipes should run in close proximity of each other. The clearance between the tension pipes should normally be between 1/4 to 1/2 (6.35 mm - 12.7 mm). See Detail 3 below. There are two situations pertaining to the tension pipes that may cause problems with door operation. -
Page 48: Removal Of Existing Panel
27 Removal of Existing Panel 1. Lower the panel to the floor. 2. Locate the door controller and turn off the power. 3. Remove and lower the cover from the door head unit. 4. Locate the 3 fabric sheets that make up the entire door curtain. See Diagram 28A, Detail 2, Page 46. The center panel has a hook &... - Page 49 Curtain Installation Main Drive Center Roller Curtain Inside Curtain Outside Center Curtain Curtain Inside Curtain Detail 1 Outside Curtain Hook & Loop Pan head Strip Screw Bottom Bars Detail 3 Hook & Loop Strip Hook & Loop Strip Inside Curtain Outside Curtain Center Curtain Detail 2...
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Page 50: Removing And Replacing Floating Magnets Or Velcro
29 Removing and Replacing Floating Magnets or Velcro 1. Open the door to its upper limit. It will be necessary to raise the panel as high as it will go into the head unit. Refer to manual operation of associated operator as shown previously in this manual. This will make it easier for you to remove and re-install the “Floating Magnets or Velcro and PIM Plate Assemblies”... - Page 51 2. After you have raised the panel into the head unit, you can remove all of the PIM Plate nuts from both sides. Then remove the PIM plate and floating assemblies from their associated tracks (Diagram 29B and Diagram 29C). Remove all the PIM nuts from...
- Page 52 3. Lay the PIM plate assembly down on the floor and remove the old floating material from the PIM plate. Pay particular attention to the top of the PIM plate assembly. You will notice the material, at the top, has been cut at an angle.
- Page 53 3. Grab and hold the PIM plate assembly and floating in a manner that will prevent the floating material from coming off of the PIM bolts. Re-install the PIM plate assembly in the track starting with the top PIM bolt. Align the PIM bolts with the holes in the track (Diagram 29G).
- Page 54 4. Repeat steps 1-4 above for opposite side. 5. It will be necessary to lower the panel, down, out the head unit (Diagram 29I). Refer to manual operation of associated operator as shown previously in this manual. This will lower the panel below the upper limits and turn off the safety switch to allow normal operation.
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Page 55: D5/6 Door Options And Accessories
30 D5/6 Door Options and Accessories Description Notes Brother Brother Operator Left Mount only 115 VAC, 1/4 hp Optional - Select prior to order 230 VAC, 1/4 hp Optional - Select prior to order 230 VAC, ½ hp Standard Radio Remote Receiver Optional - Select prior to order Radio Remote Transmitter Optional - Select prior to order... - Page 56 Description Notes Manual Chain Hoist Left or Right Side Mounting Fabric Frost, white, blue, green, tan, black, red, anti-static Optional - Select prior to order Fabric Repair Kit, 18" x 18" Optional - Specify required color. (Clear/Frost, White, Blue, Black, etc.) Heavy fabric, black, blue Optional - Specify required color.
- Page 57 Part No 4801-5154 Rev 09-2014 D5/6 Series Doors Page 54...
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