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RollSeal RS-600 Manual

High-temperature oven door
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RS-600 High-Temperature
Oven Door Manual
4801-5181D
1

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Summary of Contents for RollSeal RS-600

  • Page 1 RS-600 High-Temperature Oven Door Manual 4801-5181D...

  • Page 2: Table Of Contents

    Section 2.15: Enable Maintained Activation............................Section 2.16: Prepare for Operation..............................Section 3: Operation............................... Section 3.1: Switch....................................Section 3.2: Remote Transmitter................................. Section 4: Maintenance............................Section 4.1: Inspecting and Tightening Chain............................ Section 4.2: Replacing Panels................................Section 4.3: Replacing Floating Seal..............................RS-600 High-Temperature Oven Door Manual...

  • Page 3: Section 1: Introduction

    Section 1: Introduction Section 1.1: Safety Section 1.1.1: Definitions of Signal Words and Symbols DANGER This indicates a hazard that, if not avoided, will result in death or serious injury. WARNING This indicates a hazard that, if not avoided, could result in death or serious injury. CAUTION This indicates a hazard that, if not avoided, could result in minor or moderate injury.

  • Page 4: Section 1.1.3: Product Labels

    Label 4501-6322 indicates the tracks and the panel can become hot during operation. Two copies are applied to the tracks (one left and one right). RS-600 High-Temperature Oven Door Manual...

  • Page 5: Section 1.2: Scope Of Manual

    No entity has the authority to bind RollSeal to any representation or warranty other than this Limited Warranty. RollSeal shall not be liable for any damages or losses resulting from any application of the Product or caused by any defect, failure, or malfunction of the Product.

  • Page 6: Section 1.4: Door Overview

    The door is designed to be used up to 8 hours per day on an oven operating between Limitations 400°F (204.4°C) and 500°F (260°C). If your application operates within this temperature range for a longer period of time, contact RollSeal for further information. RS-600 High-Temperature Oven Door Manual...

  • Page 7: Section 1.5: Components

    Section 1.5: Components Back Panel Center Panel Back Panel Retention Plate Loops Drive Shaft Front Panel Loop Front Panel Retention Plate Center Panel Top Bar #8 x 1/2" Pan-Head Screw (Typical) Back Panel Front Panel Inside Tension Pipe Sealing Flap Outside Tension Pipe 4801-5181D...

  • Page 8: Section 1.6: Dimensions

    Up to 12’ W x 12’ H - Forklift - Scissor Lift - Standard Hand Tools ~ 5 Hours - Reciprocating Saw - Ladder Up to 16' W x 16' H - Forklift - 2 Scissor Lifts RS-600 High-Temperature Oven Door Manual...

  • Page 9: Section 2: Installation

    Read this manual in its entirety before beginning the procedure. Inspect the contents of the shipping crate for damaged, loose, or missing components. If any components are damaged, loose, or missing, contact your RollSeal distributor immediately. Section 2.1: Adjust Framing and/or Clear Opening Determine the required width and height of the clear opening.

  • Page 10: Section 2.2: Connect Tracks To Head Unit

    Arrange the head unit and both tracks on the floor, face-down in front of the clear opening. Align each track with the plate at the corresponding end of the head unit. Slide each track onto the outside of the plate. Insert the bolts through the bolt holes, then install the nuts. RS-600 High-Temperature Oven Door Manual...

  • Page 11: Section 2.3: Raise Door To Clear Opening

    Section 2.3: Raise Door to Clear Opening Section 2.3.1: Up to 6' W x 9' H Installing an oven door up to 6' W x 9' H requires at least two personnel. Ensure the overall height and width of the clear opening meet the requirements. Ensure the door opening and frame are square and level.

  • Page 12: Section 2.3.2: Between 6' W And 12' W

    11. Lower the door assembly until the tracks meet the floor, then push the assembly until it is flush against the clear opening. 12. Ensure the gasket material secured to the backs of the track flanges is flat. 13. Mount the door to the clear opening according to Section 2.4. RS-600 High-Temperature Oven Door Manual...
  • Page 13 4801-5181D...

  • Page 14: Section 2.3.3: Between 12' W And 16' W

    13. Lower the door assembly until the tracks meet the floor, then push the assembly until it is flush against the clear opening. 14. Ensure the gasket material secured to the backs of the track flanges is flat. 15. Fasten the door to the clear opening according to Section 2.4. RS-600 High-Temperature Oven Door Manual...
  • Page 15 4801-5181D...

  • Page 16: Section 2.4: Mount Door To Clear Opening

    Level the tracks and square them with the head unit, then fasten self-tapping screws through the flanges on the tracks. Drill two 1/4" holes in the floor through the flange at the bottom of each track. Install four hammer-set anchors through the holes you drilled in Step 5. First Screw RS-600 High-Temperature Oven Door Manual...

  • Page 17: Section 2.5: Install Inside Seal

    Section 2.5: Install Inside Seal The inside seal must be secured to the front wall of the oven. The door is oversized 6" on each side to accommodate this. Pull the pre-installed sealing flap out of the track and stretch it over the rear track flange. Position one of the metal strips along the edge of the sealing flap.

  • Page 18: Section 2.6: Remove Safety Bracket From Motor Side

    Remove the tag from the safety bracket on the same side as the motor. Remove the nut and bolt locking the drive shaft to the bracket. Remove the two bolts holding the bracket to the head unit. RS-600 High-Temperature Oven Door Manual...

  • Page 19: Section 2.7: Install Motor

    Section 2.7: Install Motor Remove the hardware kit from the mounting bracket. Align the motor with the tops of the vertical slots on the front of the mounting bracket, then run the four 3/8" x 1-1/2" bolts from the hardware kit through the motor base and the bracket. Place the washers and lock nuts from the hardware kit on the inside of the bracket, then tighten the nuts until they are fully seated.

  • Page 20: Section 2.8: Install Chain Drive Assembly

    Connect the two halves of the spreader bar to each other using the provided 3/8" x 1" hex-head bolts, washers, and lock nuts. Place the spreader bar and the sprockets over the shafts. Place the chain around the sprockets. RS-600 High-Temperature Oven Door Manual...
  • Page 21 Determine the required length, then remove any excess using a chain breaker. Raise the motor to the top of the slots. Place the chain back around the sprockets, then secure it using the included master link. Loosen the 3/8" bolts holding the motor to the top of the mounting bracket. Slide the motor down until the chain moves 1/4" in either direction;...

  • Page 22: Section 2.9: Remove Safety Bracket From Other Side

    Do not attempt to operate the door while either safety bracket is installed. Remove the tag from the safety bracket opposite the motor. Remove the nut and bolt locking the drive shaft to the bracket. Remove the two bolts holding the bracket to the head unit. RS-600 High-Temperature Oven Door Manual...

  • Page 23: Section 2.10: Adjust Limit Switches

    Section 2.10: Adjust Limit Switches WARNING Do not place your hands or tools near the drive mechanism unless the power is off. Open the electrical enclosure. Use the manual chain hoist to place the bottom of the door 6" below the head unit. Pull the traveling cam retaining bracket on the "Open Position"...

  • Page 24: Section 2.11: Wire Motor

    Section 2.11: Wire Motor For more information on wiring the motor, see the Manaras operator manual provided with the door. RS-600 High-Temperature Oven Door Manual...

  • Page 25: Section 2.12: Install Infrared Safety Beam System

    Route the safety beam emitter and receiver harnesses to the brackets. Route the harnesses down the tracks. Secure the harnesses to the studs on the sides of the tracks using the provided P-clamps. NOTICE RollSeal recommends routing the wires through conduit (not provided). 4801-5181D...

  • Page 26: Section 2.13: Wire Safety Beam Emitter And Receiver

    Section 2.13: Wire Safety Beam Emitter and Receiver One wire is solid and the other is dashed; they must be mated like-to-like. The emitter and receiver must be aligned as indicated by the dashed line. RS-600 High-Temperature Oven Door Manual...

  • Page 27: Section 2.14: Install Switch

    Section 2.14: Install Switch Mount the three-button switch 42" above the floor. Have a licensed electrician route all wiring (ideally 22ga 4-conductor; not provided) and conduit (not provided). 4801-5181D...

  • Page 28: Section 2.15: Enable Maintained Activation

    Remove the motor cover. Set the indicated dial to D1 = 2. When the door is ready to enter regular operation, set the dial to its previous position to resume momentary activation, then reinstall the motor cover. RS-600 High-Temperature Oven Door Manual...

  • Page 29: Section 2.16: Prepare For Operation

    Section 2.16: Prepare for Operation With the four strips of clear opposing seal still installed, cycle the door between the upper and lower limits several times by holding the Open and Close buttons, respectively. Adjust the door as needed to eliminate wrinkles. Remove the opposing seal from the tracks.

  • Page 30: Section 3: Operation

    Press the Stop button while the door is moving to halt the door in its current position and return it to the upper limit. If an error prevents the door from functioning, press and hold the desired button to engage a constant-pressure override. RS-600 High-Temperature Oven Door Manual...

  • Page 31: Section 3.2: Remote Transmitter

    Section 3.2: Remote Transmitter The transmitter allows the door to be activated remotely. Press the top button to open the door. Press the middle button to close the door. The bottom button is unused. 4801-5181D...

  • Page 32: Section 4: Maintenance

    Install the back tension pipe in front of the inside panel, and above the front pipe. Ensure all panels are inside the tracks on both sides. Reinstall the head unit cover. 10. Cycle the door several times to ensure the panels have been installed properly. RS-600 High-Temperature Oven Door Manual...

  • Page 33: Section 4.3: Replacing Floating Seal

    Section 4.3: Replacing Floating Seal The floating hook-and-loop seal can be replaced as follows: Raise the door to its upper limit. Remove the metal strips from each track. Remove the PEM plate nuts from the side of one of the tracks. Remove the PEM plates and the seal assemblies from the tracks.

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