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Axeon LT-200 User Manual

Reverse osmosis
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Reverse Osmosis
User's Manual
Model
LT-200, LT-300
LT-300 Pictured

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Summary of Contents for Axeon LT-200

  • Page 1 Reverse Osmosis User’s Manual Model LT-200, LT-300 LT-300 Pictured...
  • Page 2 This Page Left Blank LT – Series User’s Manual MKTF-210 06/12...

  • Page 3: Table Of Contents

    LT-200, LT-300 SYSTEM IDENTIFICATION ..................11 LT-200 MEMBRANE FLOW DIAGRAM ..................... 15 LT-300 MEMBRANE FLOW DIAGRAM ..................... 16 DESIGN BASIS FOR LT-200, LT 300 ....................17 OPERATING DO’s AND DON’Ts ....................... 18 MAINTENANCE PROCEDURES ....................... 18 MEMBRANE REMOVAL AND REPLACEMENT ................20 PREPARING UNIT FOR STORAGE OR SHIPMENT .................

  • Page 4: Introduction

    INTRODUCTION Your LT-Series system is a durable piece of equipment which, with proper care, will last system is a durable piece of equipment which, with proper care, will last system is a durable piece of equipment which, with proper care, will last for many years.

  • Page 5: Feed Water And Operation Specifications

    DO NOT UNDER ANY CIRCUMSTANCE DO NOT UNDER ANY CIRCUMSTANCE REMOVE ANY CAU UTION, WARNING, OR OTHER DESCRIPTIVE LABELS FROM THE SYSTEM. OR OTHER DESCRIPTIVE LABELS FROM THE SYSTEM. FEED WATER AND FEED WATER AND OPERATION SPECIFICATIONS OPERATION SPECIFICATIONS Nothing has a greater effect on a reverse osmosis system than the feed water quality Nothing has a greater effect on a reverse osmosis system than the feed water quality Nothing has a greater effect on a reverse osmosis system than the feed water quality.

  • Page 6: System Installation And Start-Up Procedures

    The amount of total dissolved solids (TDS) rejected by the membrane is expressed as a percentage. For example, a 98.5% rejection rate means that 98.5% of total dissolved solids do not pass through the membrane. To calculate the % rejection, use the following formula: % Rejection = [(Feed TDS –...
  • Page 7 NOTE: THE REVERSE OSMOSIS SYSTEM SHOULD BE INSTALLED INDOORS AND IT IS SUGGESTED THAT IT NOT BE IN DIRECT SUNLIGHT OR EXTREME COLD. 3. Connect the 3/8” or 1/4” tube fitting to an incoming water source. The minimum water pressure should be at least 30 psi. The system’s minimum operating pressure is 80 PSI, but the optimum operating pressure is 100 psi.

  • Page 8: Membrane Elements

    NOTE: ANY CHLORINE EXPOSURE WILL DAMAGE THE MEMBRANE PERMANENTLY. 9. This system has been factory wired and preset with a pressure switch at 20 - 40 psi, which is only to be used with a pressurized bladder tank. If using an atmospheric storage tank, a float switch will be required to turn the system on and off.
  • Page 9 HF4-STANDARD LT – Series User’s Manual MKTF-210 06/12...
  • Page 10 NF3-OPTIONAL LT – Series User’s Manual MKTF-210 06/12...
  • Page 11 NF4-OPTIONAL LT – Series User’s Manual MKTF-210 06/12...

  • Page 12: Lt-200, Lt-300 System Identification

    LT-200, LT-300 SYSTEM IDENTIFICATION FIGURE 1A NUMBER IDENTIFICATION 1. Solenoid Valve – Turns On/Off Feed Water 2. 5 Micron Sediment – Removes particulates 3. 10 Micron Carbon Block - Removes chlorine 4. GAC Polishing- Removes chlorine, odor and taste 5. RO Pump - Pressurizes RO System 6.
  • Page 13 FIGURE 1B FIGURE 1C LT – Series User’s Manual MKTF-210 06/12...
  • Page 14 FIGURE 1D LT – Series User’s Manual MKTF-210 06/12...

  • Page 15: Lt-200 Membrane Flow Diagram

    LT-200 MEMBRANE FLOW DIAGRAM FIGURE 1E Note: Black arrows represent concentrate water and white arrows represent permeate water. LT – Series User’s Manual MKTF-210 06/12...

  • Page 16: Lt-300 Membrane Flow Diagram

    LT-300 MEMBRANE FLOW DIAGRAM FIGURE 1F Note: Black arrows represent concentrate water and white arrows represent permeate water. LT – Series User’s Manual MKTF-210 06/12...

  • Page 17: Design Basis For Lt-200, Lt 300

    DESIGN DESIGN BASIS FOR LT-200, LT 300 WARNING: NEVER EXCEED THE MAXIMUM PRESSURE WARNING: NEVER EXCEED THE MAXIMUM PRESSURE WARNING: NEVER EXCEED THE MAXIMUM PRESSURE RATING OF YOUR SYSTEM. LT – Series User’s Manual MKTF-210 06/12...

  • Page 18: Operating Do's And Don'ts

    OPERATING DO’s AND DON’Ts  Change the cartridge filters regularly  Monitor the system and keep a daily log  Run the system as much as possible on a continuous basis.  Always feed the pump with filtered water. DON’T ...
  • Page 19 NOTE: IF THE TDS OF THE FEED WATER EXCEEDS 1000 PPM OF NACL, A LARGER FLOW RESTRICTOR SHOULD BE USED TO EXTEND THE MEMBRANE LIFE. 4. It is important to maintain and/or replace the carbon block regularly since the Thin Film Composite membranes are chlorine sensitive.

  • Page 20: Membrane Removal And Replacement

    MEMBRANE BRANE REMOVAL AND REPLACEMENT REPLACEMENT Replacing membranes in the the pressure vessels is an easy process if you have the pressure vessels is an easy process if you have the proper information and tools at hand. Please refer to the following instructions when proper information and tools at hand.
  • Page 21 THAT PROTRUDES ON ONE SIDE OF THE MEMBRANE AND IS ALWAYS ON THE FEED SIDE OF THE MEMBRANE ELEMENT. 1. Remove one membrane element at a time from the membrane element housings, from the top of the housing. Long nose pliers may be necessary to pull the old membrane element out of the membrane element housing.

  • Page 22: Preparing Unit For Storage Or Shipment

    PREPARING UNIT FOR STORAGE OR SHIPMENT Prior to shipping or storing your system, the system should be cleaned with an appropriate cleaner, flushed with water and protected from biological attack with an appropriate solution for membrane elements. The membrane housing(s) and plumbing lines of the system must be completely drained.

  • Page 23: Reverse Osmosis Troubleshooting

    REVERSE OSMOSIS TROUBLESHOOTING SYMPTOMS POSSIBLE CAUSES CORRECTIVE ACTION Low supply pressure Increase inlet pressure Cartridge filters plugged Change filters Solenoid valve malfunction Replace sol. valve and/or coil Low Inlet Pressure Motor may not be drawing correct Use clamp-on amp meter to check current the motor amp draw.
  • Page 24 ABNORMAL PERMEATE FLOW Permeate flow should be within 20% of the rated production, after correcting the feed water temperatures above or below 77°F. Check your permeate flow meter to determine the permeate flow rate. NOTE: TO DETERMINE THE TEMPERATURE CORRECTION FACTOR, LOCATE THE TEMPERATURE CORRECTION TABLE IN THIS USER’S MANUAL AND FOLLOW THE DIRECTIONS LT –...

  • Page 25: Temperature Correction Factors For Membrane

    TEMPERATURE CORRECTION FACTORS FOR MEMBRANE Find the temperature correction factor (TCF) from the table below. Divide the rated permeate flow at 77°F by the temperature correction factor. The result is the permeate flow at the desired temperature. (See example on the next page) LT –...
  • Page 26 If a system is rated to produce 5 gpm of permeate water @ 77˚ F, the same system will produce more water at a higher temperature. It will also produce less water at a lower temperature. Use the temperature correction table to obtain the correct flow. Example: 5 gpm @ 59˚...

  • Page 27: Operation

    OPERATION Date of Start- Company: ____________________ ___________________ Location: Date of Last ____________________ Cleaning: ___________________ Week Of: ____________________ System Serial #: ____________________ Date Time Hour of Operation Filter inlet pressure (psi) Filter outlet Pressure (psi) Concentrate Pressure (psi) Pump Discharge Pressure (psi) Feed Flow (gpm) Permeate Flow (gpm) Concentrate Flow (gpm)

  • Page 28: Drawings

    DRAWINGS FIGURE 2 LT – Series User’s Manual MKTF-210 06/12...
  • Page 29 FIGURE 3 LT – Series User’s Manual MKTF-210 06/12...
  • Page 30 FIGURE 4 LT – Series User’s Manual MKTF-210 06/12...
  • Page 31 LT-200 SYSTEM PART LIST Item No. Qty. Part No. Description 1………1………..200773……VALVE, SOLENOID, 3/8” BSP, 24V 2………1………..200621……CART, SEDIMENT, POLYPRO, 2.5”x 10”, 5MIC 3………1………..200658……CART, CARBON, BLOCK, 2.5”x 10”, 10MIC 4………1………..200668……CARTRIDGE, CARBON, GAC, 2.5”x 10” 5………3………..200719……HOUS, FILT, WHT/WHT, 2.5”x 10”, DBL O-RING 6………1………..200768……PUMP, BOOSTER, 8800, 3/8” QC, AQUATEC 7………1………..202436……GAUGE, BKM, NO FILL, 0-160PSI/BAR, 1.5”...
  • Page 32 LT-300 SYSTEM PART LIST Item No. Qty. Part No. Description 1………1………..200773……VALVE, SOLENOID, 3/8” BSP, 24V 2………1………..200621……CART, SEDIMENT, POLYPRO, 2.5”x 10”, 5MIC 3………1………..200658……CART, CARBON, BLOCK, 2.5”x 10”, 10MIC 4………1………..200668……CARTRIDGE, CARBON, GAC, 2.5”x 10” 5………3………..200719……HOUS, FILT, WHT/WHT, 2.5”x 10”, DBL O-RING 6………2………..200768……PUMP, BOOSTER, 8800, 3/8” QC, AQUATEC 7………1………..202436……GAUGE, BKM, NO FILL, 0-160PSI/BAR, 1.5”...
  • Page 33 LT-200 FLOW DIAGRAM LT – Series User’s Manual MKTF-210 06/12...
  • Page 34 LT-300 FLOW DIAGRAM LT – Series User’s Manual MKTF-210 06/12...
  • Page 35 LT – Series User’s Manual MKTF-210 06/12...

This manual is also suitable for:

Lt-300

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