Axeon LT-200 User Manual

Axeon lt-series reverse osmosis user’s manual
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Reverse Osmosis

User's Manual
Model
LT-200, LT-300
LT-300 Pictured

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Summary of Contents for Axeon LT-200

  • Page 1: Reverse Osmosis

    Reverse Osmosis User’s Manual Model LT-200, LT-300 LT-300 Pictured...
  • Page 2 This Page Left Blank ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 3: Table Of Contents

    LT-200, LT-300 SYSTEM IDENTIFICATION ..................12 LT-200 MEMBRANE FLOW DIAGRAM ....................15 LT-300 MEMBRANE FLOW DIAGRAM ....................16 DESIGN BASIS FOR LT-200, LT 300 ....................17 OPERATING DO’s & DON’Ts ......................... 18 MAINTENANCE PROCEDURES ......................18 MEMBRANE REMOVAL & REPLACEMENT ..................20 PREPARING UNIT FOR STORAGE OR SHIPMENT ................
  • Page 4: Introduction

    WARNING: INDICATES STATEMENTS THAT ARE USED TO IDENTIFY CONDITIONS OR PRACTICES THAT COULD RESULT IN INJURY OR LOSS OF LIFE. FAILURE TO FOLLOW WARNINGS COULD RESULT IN SERIOUS INJURY OR EVEN DEATH. ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 5: Feed Water & Operation Specifications

    The amount of total dissolved solids (TDS) rejected by the membrane is expressed as a percentage. For example, a 98.5% rejection rate means that 98.5% of total dissolved ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 6: System Installation And Start-Up Procedures

    2. Please provide a reasonable amount of space for installation and leave 6 inches of space below the filter housings for ease of maintenance. ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 7 8. Dispose of the product water until the conductivity of the product water reaches your desired level. Use any TDS or Conductivity meter to monitor the product water quality. A minimum quality of 96% NaCl rejection is recommended. ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 8: Membrane Elements

    LT-Series reverse osmosis systems come pre-loaded with Thin Film Composite (TFC) HF4 High Flow Low Energy membranes, unless otherwise specified. General membrane element performance characteristics are listed on the next page. ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 9 HF4-STANDARD ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 10 NF3-OPTIONAL ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 11 NF4-OPTIONAL ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 12: Lt-200, Lt-300 System Identification

    LT-200, LT-300 SYSTEM IDENTIFICATION FIGURE 1A NUMBER IDENTIFICATION 1. Solenoid Valve – Turns On/Off Feed Water 2. 5 Micron Sediment – Removes particulates 3. 10 Micron Carbon Block - Removes Chlorine 4. GAC Polishing- Removes Chlorine, odor and taste 5. RO Pump - Pressurizes RO System 6.
  • Page 13 FIGURE 1B FIGURE 1C ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 14 FIGURE 1D ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 15: Lt-200 Membrane Flow Diagram

    LT-200 MEMBRANE FLOW DIAGRAM FIGURE 1E Note: Black arrows represent concentrate water and white arrows represent permeate water. ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 16: Lt-300 Membrane Flow Diagram

    LT-300 MEMBRANE FLOW DIAGRAM FIGURE 1F Note: Black arrows represent concentrate water and white arrows represent permeate water. ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 17: Design Basis For Lt-200, Lt 300

    DESIGN BASIS FOR LT-200, LT 300 WARNING: NEVER EXCEED THE MAXIMUM PRESSURE RATING OF YOUR SYSTEM. ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 18: Operating Do's & Don'ts

    3. It is suggested that a hand held TDS digital meter is used once per week to monitor the water quality. ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 19 6. Keep the feed water temperature above 4°C (36°F). NOTE: EXTREMELY COLD FEED WATER WILL LOWER THE PRODUCT WATER OUTPUT AND INCREASE PUMP PRESSURE. ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 20: Membrane Removal & Replacement

    WARNING: THE BRINE SEAL MUST BE IN THE SAME POSITION FOR EACH MEMBRANE ELEMENT HOUSING, SO MARK EACH HOUSING PRIOR TO REMOVING THE MEMBRANE ELEMENTS. THE BRINE SEAL IS A RUBBER SEAL ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 21 SOLUTION. THE MEMBRANES MUST BE FLUSHED FOR AT LEAST 1 HOUR TO REMOVE THE PRESERVATIVE FROM THE MEMBRANE. DISCARD ALL OF THE PERMEATE AND CONCENTRATE, WHICH IS PRODUCED DURING THE FLUSH PERIOD. ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 22: Preparing Unit For Storage Or Shipment

    8. Allow the system to drain for a minimum of eight hours or until the opened ports quit dripping. 9. After draining is complete, reconnect all of the plumbing. ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 23: Reverse Osmosis Troubleshooting

    Clean with high pH Organic Fouling cleaner. Check Chlorine feed equipment and Chlorine Oxidation de-chlorination system. Improve pretreatment. Check all Abrasion of membrane by Crystalline filters for media leakage. Material ABNORMAL PERMEATE FLOW ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 24 77°F. Check your permeate flow meter to determine the permeate flow rate. NOTE: TO DETERMINE THE TEMPERATURE CORRECTION FACTOR, LOCATE THE TEMPERATURE CORRECTION TABLE IN THIS USER’S MANUAL AND FOLLOW THE DIRECTIONS ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 25: Temperature Correction Factors For Membrane

    Find the temperature correction factor (TCF) from the table below. Divide the rated permeate flow at 77°F by the temperature correction factor. The result is the permeate flow at the desired temperature. (See example on the next page) ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 26 Contact your local dealer or distributor. Prior to making the call, have the following information available: system installation date, serial number, daily log sheets, current operating parameters (e.g. flow, operating pressures, pH, etc.), and a detailed description of the problem. ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 27: Operation

    Concentrate Flow (gpm) Recovery % Feed Temperature Feed TDS (ppm) Permeate TDS (ppm) Rejection % Feed PH Permeate PH Scale Inhibitor Feed (ppm) Iron (mg/L) Free Chlorine (mg/L) Hardness (gpg CaCO3) ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 28: Drawings

    DRAWINGS FIGURE 2 ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 29 FIGURE 3 ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 30 FIGURE 4 ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 31 LT-200 SYSTEM PART LIST Item No. Qty. Part No. Description 1………1………..200773……VALVE, SOLENOID, 3/8” BSP, 24V 2………1………..200621……CART, SEDIMENT, POLYPRO, 2.5”x 10”, 5MIC 3………1………..200658……CART, CARBON, BLOCK, 2.5”x 10”, 10MIC 4………1………..200668……CARTRIDGE, CARBON, GAC, 2.5”x 10” 5………3………..200719……HOUS, FILT, WHT/WHT, 2.5”x 10”, DBL O-RING 6………1………..200768……PUMP, BOOSTER, 8800, 3/8” QC, AQUATEC 7………1………..202436……GAUGE, BKM, NO FILL, 0-160PSI/BAR, 1.5”...
  • Page 32 8………1………..202519……MHS, PVC, 2521, 3/8”x 3/8” SP FNPT, SYSTEMS 9………2………..200771……SWITCH, TANK, PRESSURE, 20-40PSI, 3/8” QC 10….….1………..200772……REST, FIXED, 800ML/MIN, AUTO FLUSH, 1/4” QC 11….….1………..200963……VALVE, CHECK, PP, 1/4” FNPT x 1/4” FNPT 12….….1………..200387……MEM, HF4, 2521, SYSTEMS ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 33 LT-200 FLOW DIAGRAM ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 34 LT-300 FLOW DIAGRAM ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...
  • Page 35 ENGF-110 REV. A 01/11 © 2011 AXEON Water Technologies...

This manual is also suitable for:

Lt-300

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