Modine Manufacturing HD Series Installation And Service Manual

Modine Manufacturing HD Series Installation And Service Manual

Gas-fired unit heaters
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WARNING
1. Improper installation, adjustment,
alteration, service, or maintenance can
cause property damage, injury, or death,
and could cause exposure to substances
which have been determined by various
state agencies to cause cancer, birth
defects, or other reproductive harm. read
the installation, operating, and maintenance
instructions thoroughly before installing or
servicing this equipment.
2. do not locate AnY gas-fired units in areas
where chlorinated, halogenated, or acid
vapors are present in the atmosphere.
These substances can cause premature
heat exchanger failure due to corrosion,
which can cause property damage, serious
injury, or death.
FOR YOUR SAFETY
WHAT To do If You smell gAs:
1. open windows.
2. do not try to light any appliance.
3. do not touch any electrical switch; do
not use any phone in your building.
4. Immediately call your gas supplier
from a neighbor's phone. Follow the gas
supplier's instructions. If you can not reach
your gas supplier, call your fire department.
PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.
InsTAllATIon And servICe mAnuAl
All models approved for use in California by the CEC and
in Massachusetts. Unit heater is certified for residential and
commercial applications.

Inspection on Arrival

1.
2.
3.

Table of Contents

Inspection on Arrival . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Special Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SI (Metric) Conversion Factors. . . . . . . . . . . . . . . . . . . . . . . . . 3
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Service/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Unit Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Serial/Model Number/Replacement Parts . . . . . . . . . . . . . . . 19
Commercial Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
THIS MANUAL IS THE PROPERTY OF THE OWNER.
gas-fired unit heaters
model Hd and HdB
FOR YOUR SAFETY
The use and storage of gasoline or other
flammable vapors and liquids in open
containers in the vicinity of this appliance
is hazardous.
IMPORTANT
The use of this manual is specifically
intended for a qualified installation and
service agency. All installation and service
of these units must be performed by a
qualified installation and service agency.
Inspect unit upon arrival. In case of damage, report it
immediately to the transportation company and your local
Modine sales representative.
Check rating plate on unit to verify that power supply meets
available electric power at the point of installation.
Inspect unit upon arrival for conformance with description of
product ordered (including specifications where applicable).
Unit Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gas Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wiring/Blower Speed Adjustment . . . . . . . . . . . . . . . . . . 13
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6-583.6
5H8000400000
March, 2014

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Summary of Contents for Modine Manufacturing HD Series

  • Page 1: Table Of Contents

    6-583.6 5H8000400000 March, 2014 InsTAllATIon And servICe mAnuAl gas-fired unit heaters model Hd and HdB All models approved for use in California by the CEC and in Massachusetts. Unit heater is certified for residential and commercial applications. FOR YOUR SAFETY The use and storage of gasoline or other flammable vapors and liquids in open containers in the vicinity of this appliance...
  • Page 2: Special Precautions

    speCIAl preCAuTIons speCIAl preCAuTIons cAUTION THe InsTAllATIon And mAInTenAnCe InsTruCTIons In THIs mAnuAl musT Be folloWed To provIde sAfe, effICIenT, And TrouBle-free operATIon. In AddITIon, pArTICulAr CAre 1. All literature shipped with this unit should be kept for musT Be eXerCIsed regArdIng THe speCIAl preCAuTIons future use for servicing or service diagnostics.
  • Page 3: Si (Metric) Conversion Factors

    speCIAl preCAuTIons / sI (meTrIC) ConversIon fACTors Before You BegIn cAUTION cAUTION 17. When leak testing the gas supply piping system, the appliance and its combination gas control must be isolated 1. All literature shipped with this unit should be kept for future during any pressure testing in excess of 14"...
  • Page 4: Unit Location

    unIT loCATIon unIT loCATIon Table 4.1 Clearances dANGER unit side Clearance To recommended Combustible materials service Clearance Appliances must not be installed where they may be exposed Top and Bottom 1" 1" to a potentially explosive or flammable atmosphere. Access side 18"...
  • Page 5: Unit Mounting

    unIT mounTIng figure 5.2 cAUTION unit Heater Turned 180° (30-75 units only) (Access panel and heated air outlet change sides) 1. Do not install units below 7' measured from the bottom of the unit to the floor in commercial applications (unless unit is properly guarded to provide user protection from moving parts) and 5' measured from the bottom of the unit to the floor in residential applications.
  • Page 6: Venting

    InsTAllATIon - venTIng Table 6.1 - vent pipe diameters and Total equivalent WARNING vent pipe lengths for Horizontal venting systems 1. Gas fired heating equipment must be vented - do not minimum maximum model size vent pipe diameter eqv. length eqv.
  • Page 7 InsTAllATIon - venTIng diameter is necessary. If there is 6' or more of vent pipe in A18. In addition to following these General Instructions, specific the open space between the appliance and where the vent instructions for Vertical Category I or Horizontal Category pipe passes through the wall or floor, the thimble need only III vent systems must also be followed.
  • Page 8 InsTAllATIon - venTIng figure 8.1 - vertical vent Termination for double section B – vertical vent system Installation Wall Vent Pipe and Greater Than or Less Than 8’ B1. This section applies to vertically vented Category I Horizontally from a vertical Wall or obstruction vent systems and is in addition to “Section A – General Instructions –...
  • Page 9 InsTAllATIon - venTIng • For single wall vent pipe and 10’ or greater horizontal • For single wall vent pipe and less than 10’ horizontal distance to any portion of a building, the vent must distance to any portion of a building, the vent must terminate at least 3’ (2’ for non-residential installations) terminate 2’ higher than any portion of that building.
  • Page 10 InsTAllATIon - venTIng section C – Horizontal, Category III vent system C7. When vented horizontally, maintain a 1/4" per foot rise away from the heater and place a drip leg with clean out near the Installation unit as shown in Figure 10.2. Where local authorities have C1.
  • Page 11 InsTAllATIon - venTIng Additional requirements for Common venting: Table 11.1 - maximum vent Connector Horizontal run (ft) - Type B vent Connector 1. The common vent system and all attached appliances must be Category I. Connector 2. The vent connector should be routed in the most direct model max Horiz.
  • Page 12: Gas Connections

    InsTAllATIon - gAs ConneCTIons figure 12.1 - recommended sediment Trap/manual WARNING shut-off valve Installation - side or Bottom gas Connection ➀ 1. All field gas piping must be pressure/leak tested prior to operation. Never use an open flame. Use a soap solution SUPPLY LINE or equivalent for testing.
  • Page 13: Wiring/Blower Speed Adjustment

    InsTAllATIon - eleCTrICAl ConneCTIons Blower Curve models (HdB 60-125 only) eleCTrICAl ConneCTIons speeds WARNING Medium High 1. Disconnect power supply before making wiring connections to prevent electrical shock and equipment HdB 60 damage. 2. All appliances must be wired strictly in accordance with wiring diagram furnished with the appliance.
  • Page 14: Operation

    InsTAllATIon - operATIon operATIon 11. Check the thermostat, ignition control, gas valve, and supply fan blower motor for electrical operation. If these do not prior to operation function, check that the wiring is per the diagram. 12. Check the blower wheel for proper direction of rotation when IMPORTANT compared to the air flow direction arrow on the blower housing (if applicable).
  • Page 15: Unit Components

    ConTrol operATIng seQuenCe / unIT ComponenTs ConTrol operATIng seQuenCe Upon a call for heat from the thermostat, power is supplied to not all ready started it will start shortly. If a flame is not sensed the power exhauster motor. The unit will go through a purge for any reason the main valve will close and there will be a period and then the direct spark igniter will be energized.
  • Page 16: Dimensions

    dImensIonAl dATA - model Hd/HdB propeller units - model Hd Blower units - model HdB figure 16.1 dimensional drawings - model Hd figure 16.2 dimensional drawings - model HdB 14.9" BETWEEN 3/8"-16 MOUNTING HOLES 14.9" BETWEEN 3/8"-16 MOUNTING HOLES MOUNTING HOLES TYP (MODEL SIZES 100 AND 125 ONLY) (MODEL SIZES 100 AND 125 ONLY) 3/8 x 1"...
  • Page 17: Service/Troubleshooting

    servICe / mAInTenAnCe / TrouBlesHooTIng 1. Service air moving components annually. WARNING a. Check fan for fit on motor shaft and for damage to blades. 2. Keep unit free from dust, dirt, grease, and foreign matter, When servicing or repairing this equipment, use only factory- paying particular attention to: approved service replacement parts.
  • Page 18: Unit Wiring Diagram

    unIT WIrIng Wiring diagram selection Since internal or factory wiring may vary depending on type. The following wiring diagram represents a unit equipped the controls manufacturer, the wiring diagrams must be with a single or two stage gas valve and direct spark ignition. appropriately selected with the proper gas valve and ignition figure 18.1 - unit Heater Wiring diagram (single and Two stage, direct spark Ignition) GR, (G)
  • Page 19: Serial/Model Number/Replacement Parts

    serIAl & model numBer / replACemenT pArTs model number designations (Remove access cover to locate) HD - Tubular Power Vented Factory Installed Option Digit Propeller Unit N - None HDB - Tubular Power Vented Blower Unit Future A - All MBH Input 30 - 30,000 Btu/hr input Dev Digit...
  • Page 20: Commercial Warranty

    Burners High Intensity Infrared Units sheet metal parts All Products As Modine Manufacturing Company has a continuous product improvement program, it reserves the right to change design and specifications without notice. Commercial products group Modine Manufacturing Company 1500 DeKoven Avenue Racine, WI 53403 Phone: 1.800.828.4328 (HEAT)

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