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Husky 80-GALLON STATIONARY AIR COMPRESSOR Use And Care Manual

80-gallon stationary air compressor
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USE AND CARE GUIDE
80-GALLON STATIONARY AIR COMPRESSOR
Questions, problems, missing parts?
Before returning to the store, call
Husky Customer Service
8 a.m. - 6 p.m., EST, Monday - Friday
1-888-43-HUSKY
HUSKYTOOLS.COM
We appreciate the trust and confi dence you have placed in Husky through the purchase of this air compressor. We strive to continually create
quality products designed to enhance your home. Visit us online to see our full line of products available for your home improvement needs.
THANK YOU
Thank you for choosing Husky!
Item # 1000 772 228
Model # TF291204

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  Summary of Contents for Husky 80-GALLON STATIONARY AIR COMPRESSOR

  • Page 1 THANK YOU We appreciate the trust and confi dence you have placed in Husky through the purchase of this air compressor. We strive to continually create quality products designed to enhance your home. Visit us online to see our full line of products available for your home improvement needs.
  • Page 2: Table Of Contents

    Table of Contents Safety Information ........2 Installation - Mounting .
  • Page 3: General Safety

    3. Tanks rust from moisture build-up, which weakens the tank. Make sure to drain the tank regularly and inspect periodically for unsafe conditions, such as rust formation and corrosion. 4. Fast moving air will stir up dust and debris which may be harmful. Release air slowly when draining moisture or depressurizing the compressor system. HUSKYTOOLS.COM Please contact 1-888-43-HUSKY for further assistance.
  • Page 4: Work Area Safety

    Safety Information (continued) WORK AREA SAFETY WARNING: Motors, electrical equipment, and controls can cause electrical arcs that will ignite a fl ammable gas or vapor. Never operate or repair in or near a fl ammable gas or vapor. Never store fl ammable liquids or gases in the vicinity of the compressor.
  • Page 5: Personal Safety

    3. Do not direct paint or other sprayed material at the compressor. Locate the compressor as far away from the spraying area as possible to minimize overspray accumulation on the compressor. 4. When spraying or cleaning with solvents or toxic chemicals, follow the instructions provided by the chemical manufacturer. HUSKYTOOLS.COM Please contact 1-888-43-HUSKY for further assistance.
  • Page 6: Warranty

    Expendable materials, such as motor brushes, seals, etc. are not covered by this warranty. This warranty does not apply to this compressor used in industrial applications or for rental purposes. Husky makes no warranties, representations, or promises as to the quality or performance of its air compressors other than those specifi...
  • Page 7: Pre-Installation

    Vibration isolation set (3 metal plates and 6 rubber pads) 3 sets Reducer Nipple Shut-off valve HARDWARE REQUIRED NOTE: Hardware not shown to actual size. Concrete wedge Strain relief Thread sealant anchors tape HUSKYTOOLS.COM Please contact 1-888-43-HUSKY for further assistance.
  • Page 8: Package Contents

    Pre-Installation PACKAGE CONTENTS Part Description Quantity Air Compressor Unit Air Filter Assembly...
  • Page 9: Compressor Components

    Universal Coupler - A direct connect to the air compressor unit for use of air hose(s). Discharge Port - Air delivery port for transfer of compressed air. Magnetic Starter - Controls the start and stop of the motor based on the signal from the pressure switch. HUSKYTOOLS.COM Please contact 1-888-43-HUSKY for further assistance.
  • Page 10: Specifi Cations

    Pre-Installation (continued) SPECIFICATIONS Horsepower (HP) Tank Outlet Size 3/4 NPT Number of Cylinders Oil Capacity approximately 2 quarts Voltage 230 / 240 Volts, 31 Amps Length 29 in. 60 Hz, 1 Phase Width 33 in. Air Delivery @ 175 psi 22.2 SCFM Height 77 in.
  • Page 11: Installation - Mounting

    Place the air compressor unit (A) where you plan to install it (at least 18 in. from any wall or surface). HUSKYTOOLS.COM Please contact 1-888-43-HUSKY for further assistance.
  • Page 12 Installation - Mounting (continued) Drilling the mounting holes Inserting the mounting bolts □ Insert the mounting bolts into the drilled holes. WARNING: This compressor is extremely top heavy. The unit must be bolted to the fl oor with isolation pads before □...
  • Page 13: Installation - Electrical

    □ Confi rm the voltage of the incoming mains (5) and ground wire (6) using a voltage meter (7). □ The voltage meter should read 120 Volts. Do not proceed with installation if the voltage meter gives a different reading. HUSKYTOOLS.COM Please contact 1-888-43-HUSKY for further assistance.
  • Page 14 Installation - Electrical (continued) Preparing the magnetic starter □ Remove the magnetic starter cover by loosening the screw (1), as shown. Use a Phillips screwdriver. □ Lift the cover upwards from the bottom and off the base. □ Set the cover aside until wiring is completed. □...
  • Page 15: Making The Electrical Connections

    (5). □ Attach the bare/green ground wire (10) fi rst to the ground screw (3) on the magnetic starter body. □ Install the line wires (8, 9) and tighten the terminal screws (4). HUSKYTOOLS.COM Please contact 1-888-43-HUSKY for further assistance.
  • Page 16 Installation - Electrical (continued) Securing the strain relief □ Tighten the strain relief nut (1). Place a fl athead screwdriver into the raised notch, and tap the screwdriver with a hammer until tight. □ Tighten the strain relief screws (2) to hold the power cord securely.
  • Page 17: Assembly

    □ Screw the air fi lter (B) onto the pump air intake. □ Install the proviced reducer (BB) into the discharge port of the tank. □ Attach the nipple (CC) to the reducer (BB). □ Connect the shut-off valve (DD) to the nipple (CC). HUSKYTOOLS.COM Please contact 1-888-43-HUSKY for further assistance.
  • Page 18: Operation

    Operation Preparing for use CAUTION: Check for proper oil level before operating! NOTE: The pump oil level is full (1) as shown. NOTE: Use SAE 30 industrial grade air compressor oil or full synthetic motor oil like Mobil 1® 10W30. NOTE: Do not exceed the maximum oil capacity of approximately 2 qts.
  • Page 19: Maintenance

    Follow the tank draining instructions in the Maintenance section of this manual. HUSKYTOOLS.COM Please contact 1-888-43-HUSKY for further assistance.
  • Page 20 Maintenance GENERAL MAINTENACE All repairs should be performed by an authorized service representative. WARNING: Disconnect, tag, and lock out the power source, and then release all pressure from the system before attempting to install, service, relocate, or perform any maintenance. Checking and changing the oil Maintain the proper oil level by checking the oil sight glass (1) daily.
  • Page 21 The belt should move no more than 3/8 to 1/2 in. downward if normal thumb pressure is placed on it. □ Tighten the motor bolts once the proper belt tension is achieved. □ Reattach the belt guard. HUSKYTOOLS.COM Please contact 1-888-43-HUSKY for further assistance.
  • Page 22 If the pressure switch fails to operate correctly, contact Husky Customer Service at 1-888-43-HUSKY for assistance. 2. Low voltage condition: Voltage at the motor terminals must be within 10% of the rated voltage during start-up and while the motor is running.
  • Page 23: Care And Cleaning

    □ Check the air fi lter weekly to see if it needs to be cleaned. Remove the fi lter element. Use hot, soapy water to clean the fi lter and allow the fi lter to dry before reinstalling and returning the unit to active duty. Replace a fi lter that cannot be cleaned. HUSKYTOOLS.COM Please contact 1-888-43-HUSKY for further assistance.
  • Page 24: Troubleshooting

    Troubleshooting Problem Possible Cause Solution □ The air demand exceeds the pump □ Reduce the air demand or use a compressor with more capacity. The discharge pressure is low. capacity. □ The air intake is restricted. □ Clean or replace the air fi lter element. □...
  • Page 25 □ The belt needs to be replaced. □ Replace the belt. Make sure to use the correct size. □ The belt needs to be aligned. □ Align the fl ywheel and the pulley. HUSKYTOOLS.COM Please contact 1-888-43-HUSKY for further assistance.
  • Page 26 Troubleshooting (continued) Problem Possible Cause Solution □ The voltage supplied to the air □ Check the incoming voltage with a voltmeter. Check the overload The motor hums and runs slowly or not at all. compressor unit is low or not relay in magnetic starter or the reset switch on the motor.
  • Page 27 Notes ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ HUSKYTOOLS.COM Please contact 1-888-43-HUSKY for further assistance.
  • Page 28: Service Parts

    Service Parts - Compressor MODEL TF291204...
  • Page 29 CV003404AV Exhaust tube XP080000AP Compression fitting ST072024AJ Magnetic starter bracket BG215300AV Drain valve D-1403 Thermal overload switch PS005554AV Pulley PU009799AV Flywheel with key FP070041AV Manifold assembly WL021100AV Push fitting ST119305AV Compression nut ST072321AV HUSKYTOOLS.COM Please contact 1-888-43-HUSKY for further assistance.
  • Page 30 Service Parts - Pump MODEL XP7101 9 10...
  • Page 31 (except valve plate to plate 1/8 in. NPT Safety valve, gasket) FP070068AV 72.5 psi V-208900AV ✤ Assembly fastener set FP070069AV ■ Low pressure piston Not available ▲ Low pressure oil control ring Low pressure compression ▲ ring HUSKYTOOLS.COM Please contact 1-888-43-HUSKY for further assistance.
  • Page 32 Questions, problems, missing parts? Before returning to the store, call Husky Customer Service 8 a.m.-6 p.m., EST, Monday-Friday 1-888-43-HUSKY HUSKYTOOLS.COM Retain this manual for future use. Document Number IN564900AV 7/13...

This manual is also suitable for:

Tf291204