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SERVICE MANUAL AX-1 CHASSIS MODEL COMMANDER DEST. CHASSIS NO. MODEL COMMANDER DEST. CHASSIS NO. KP-FX432M90 RM-1014 SCC-M14H-A KP-FX532M90 RM-1014 SCC-M14G-A HD/DVD JUMP MENU DRC-MF SOUND WIDE SURROUND MODE MODE MODE PROGR RESET RM-1014 KP-FX432M90 KP-FX532M90 PROJECTION TV...
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VIEWS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS REMOVING THE ANODE. WITH SONY PARTS WHOSE PART NUMBERS AP- PEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE- MENTS PUBLISHED BY SONY. – 2 –...
KP-FX432M90/FX532M90 RM-1014 TABLE OF CONTENTS Section Title Page Section Title Page 1. SELF DIAGNOSIS FUNCTION 3-8-3. Method of Cancellation from Service Mode . 1-1. Diagnostic Test Indicators ......... 3-8-4. How to Adjustments ........1-2. Display of STANDBY/TIMER 3-8-5. How to Write the Data ........Light Flash Count ..........
KP-FX432M90/FX532M90 RM-1014 SECTION 1 SELF DIAGNOSIS FUNCTION The unit in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY/TIMER LED flash indicators is listed in the instruction manual for the user's knowledge and reference.
KP-FX432M90/FX532M90 RM-1014 1-4. SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen: [To Bring Up Screen Test] In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below: Self-Diagnosis screen display...
KP-FX432M90/FX532M90 RM-1014 2-5. HC, HA AND HB1 BOARDS REMOVAL 2 HC bracket 4 Three screws (BVTP 3x12) 1 Two screws 3 HC board (BVTP 3x12) 6 Two screws 8 Two screws (BVTP 3x12) 5 HA board (BVTP 3x12) 9 HB1 board 6 Two screws (BVTP 3x12) 7 Control button...
KP-FX432M90/FX532M90 RM-1014 2-11. A AND D BOARDS REMOVAL 1 Three screws 3 Five screws (BVTP 3x12) (BVTP 3x12) 5 Six screws (BVTP 3x12) 2 G1 bracket 4 A board 6 D board Main bracket section 2-12. CRT AND PWB BLOCK REMOVAL (1) KP-FX432 1 Two screws (BVTP 4X16)
KP-FX432M90/FX532M90 RM-1014 SECTION 3 SET-UP ADJUSTMENTS 4. Adjust electric focus. (roughly) 3-1. SCREEN VOLTAGE ADJUSTMENT 5. Rotate the green lens and adjust to obtain the best lens focus. (ROUGH ALIGNMENT) 6. Rotate the green focus volume on the focus pack and adjust to obtain best electrical focus.
KP-FX432M90/FX532M90 RM-1014 3-5. 2-POLE and 4-POLE MAGNET ADJUST- 3-6. BLUE DEFOCUS ADJUSTMENT MENT 1. Receive 1080i/50Hz dot signal from HD/DVD 1 terminal. 2. Set "Hi Fine" and PICTURE 100%, other 50% and white 3-5-1. Adjustment of 2-pole magnets balance "COOL"(VM OFF). 1.
KP-FX432M90/FX532M90 RM-1014 3-8. ADJUSTMENTS WITH COMMANDER 3-8-1. How to Select Each Mode Service adjustment to this model can performed with the supplied remote commander RM-1014. 50 Hz 60 Hz WIDE 60 Hz WIDE 50 Hz (PAL) (NTSC) (NTSC) (PAL) DRC1250 DRC100 1.
KP-FX432M90/FX532M90 RM-1014 3-8-3. Method of Cancellation from Service Mode 3-8-5. How to Write the Data 1. Set in the service mode. 1. Set the standby mode (Press “ (TV STANDBY)” button on 2. Press “1” or “4” button on the commander, select the ad- the commander), then press “...
KP-FX432M90/FX532M90 RM-1014 3-10. REGISTRATION ADJUSTMENT 3-10-2.Setup for Adjustment 1. Marking 1) At the 4 insides of the screen, locate the middle. Use a tape 3-10-1.ADJUSTME FLOW measure to identify the middle. START × : middle Turn on the power and wait for 10 minutes Set to the PAL Full mode Check the deflection yokes, the centering magnets, 2 pole/4 pole magnets Set to the service mode...
KP-FX432M90/FX532M90 RM-1014 1. Functions of Keys on Commander 6. Write “VPS, VSZ and HSZ” adjusted data to other mode • 1 : Changes adjustment item. (item No. moves up) service data. : Marker moves clockwise from center to outside. <Write “VPS”,“VSZ”,“HSZ”> (in fine adjustment mode) DRC1250 DRC100...
KP-FX432M90/FX532M90 RM-1014 • Fine adjustment can be made on the basis of marker position 4) In the GRN, BLU, or RED mode, move “ ” up or down to using joystick key. change the data in vertical direction, or move “ ”...
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KP-FX432M90/FX532M90 RM-1014 6) Select “GRN SKEW”, and correct the tilt of horizontal lines 9) Select “GRN MSIZ”, and correct the space intervals for the and vertical lines. horizontal section of the screen are equal. • GRN SKEW (horizontally/vertically) • GRN MSIZ (horizontally) Move the joystick Move the joystick to the right.
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KP-FX432M90/FX532M90 RM-1014 2. Red Adjustment 5. Confirm registration of each mode and touch- 1) Place a cap on the blue lens so that green and red colors are displayed. 1) Receive PAL signal. Select DRC1250 50Hz normal mode. 2) Press “3” button on the commander to select RED mode. (PAL) by "MENU"...
KP-FX432M90/FX532M90 RM-1014 3-11. AUTO CONVERGENCE SETTING 3-13. WHITE BALANCE ADJUSTMENT This adjustment must be performed after the registration adjustment was made or after readjustment was made by any 1. Connect the W/B adjustment jig(12C BUS). reason. 2-1.Set "PICTURE MODE" TO "DYNAMIC", and adjust PIC 00 PIC (100) = 0 1.
KP-FX432M90/FX532M90 RM-1014 3-14. AUTO CONVERGENCE ERROR CODE LIST If an error code is displayed after the set has been fully adjusted, correctly, plese check the following items : position, tilt and sizing. If either of these adjustments are off, even slightli, the auto registration pattern will not hit the four sensors properly. This occurs when the internal generator patterns is being flashed on the screen for the sensor to read.
KP-FX432M90/FX532M90 RM-1014 SECTION 4 ADJUSTMENT 4-3. +B OVP CONFIRMATION 4-1. HV REGULATION ADJUSTMENT (D Board) 1. Supply 220V AC to variable autotransformer. 2. Turn on set. When replacing the following components marked with ] 3. Receive dot signal pattern. on the schematic diagram, always check hold-down volt- 4.
KP-FX432M90/FX532M90 RM-1014 5-1-2. NTSC Video Input (Main Picture) 5-1-3. NTSC RF Input (Main Picture) 1. Enter the NTSC video color bar (White & color 75%) signal. 1. Enter the NTSC RF color bar (White & color 75%) signal. 2. Enter the service mode, and set respective items as follows. 3.
KP-FX432M90/FX532M90 RM-1014 5-1-5. PAL RF Input (Main Picture) 2 If still “Sub HUE” can not adjust, Change HUOF data from “2” to “1”. 1. Enter the PAL RF color bar (White & color 75%) signal. Repeat (ii). (i) SUB CONTRAST If “Sub HUE”...
KP-FX432M90/FX532M90 RM-1014 SECTION 6 DIAGRAMS 6-1. BLOCK DIAGRAMS (1) A(1/2), D(1/2) AND HC BOARDS BLOCK DIAGRAMS CN6007 CN6000 CN6400 L901 RECT + RECT + RECT RECT D6508 STBY 7V CN2015(1/2) CN5019(1/2) IC6100 D6005 MAIN 9V 135V 135V D6113 5V REG TO UG BOARD TO VM BOARD STBY 5V...
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KP-FX432M90/FX532M90 RM-1014 (2) A(2/2) BOARD BLOCK DIAGRAM TO D(2/2)BOARD TO D(2/2)BOARD TO MG BOARD TO BM BOARD TO MG BOARD CN5004 CN5005 CN0001 CN3001 CN0002 CN2015(2/2) VIDEO MT_CV MT_VIDEO M_SDAT M_SDAT M_SCLK M_SCLK ST_CV(N.C) AUDIO L/R L_MUTE L_MUTE ST L(N.C) BYPASSSW/ST_R AUDIO L MT_L...
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KP-FX432M90/FX532M90 RM-1014 (4) AD AND SR BOARDS BLOCK DIAGRAMS IC9613 (PJED-CPU,PHOTO SENSOR BUFFER) -5V REG -17V IC9607 IC9606 PJED-CPU CONV DSP IC9601(1/2) CN9601 Q9605 CN9600 RE-R BUFF I SEN U UPPER SENSOR IC9415(1/2) Q9607 Q9603 RE-G BUFF I SEN LO LOWER BOTTOM SENSOR...
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KP-FX432M90/FX532M90 RM-1014 (5) BM BOARD BLOCK DIAGRAM IC3104 IC3101 CN3001 OP AMP. AD CONV. MS3.3V DET(N.C) Q3112 Q3101 ,Q3102 FF SW BUFFER IC3201 IC3301 IC3303 FFSW FL3101 LINE W -128 DRC MF CONVERTER L.P.F DRC LW (MY0-MY7) FILM DRC FILM Q3111 -220 Q3103...
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KP-FX432M90/FX532M90 RM-1014 (6) DS, HA AND HB1 BOARDS BLOCK DIAGRAM (SIRCS,KEY) CN9400 IC9400 -17VB -17V CONV.OUT1 CN1000 +17VB +17V STBY5V /REGI MUTE CN9405 S1000-1005 KEY1 D1006 BH-OUT KEY2 D1007 BV-OUT SIRCS TO DY(B) BV-RET LED G TO MG(1/2)BOARD BH-RET LED R CN0004 S1006,1007 KEY WAKE...
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KP-FX432M90/FX532M90 RM-1014 (7) MG(1/2) BOARD BLOCK DIAGRAM CN0002 MAIN R CN0004 MAIN L KEY1 L MUTE KEY2 SUB BYPASS SW SIRCS IC0001 M SCLK M SCLK POWER-LED M SDAT M SDAT STBY-LED TO HA BOARD MT AGE CN1000 MT AGC O-AGC-ATT KEY WAKE MT AFT...
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KP-FX432M90/FX532M90 RM-1014 (8) MG(2/2), CR, CG, CB AND VM BOARDS BLOCK DIAGRAMS MG(2/2) (R OUTPUT) ( Y/C/J) CN9107 Q0411-0412 IC9101 CLAMP TO FOCUS IC0401(2/2) VIDEO OUT BLOCK J9101 CN9103 Q9105 CN0001(2/2) CN0401 V IN V OUT Q0419 BUFF MID-Y Y IN R OUT R DRV BUFF...
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KP-FX432M90/FX532M90 RM-1014 UG BOARD BLOCK DIAGRAM IC1501 IC1701 AV SW MAIN COLOR DECODER Q1713,Q1714 YOUT3 CVBS/V2 COUT3 IN6-CV J1502 IN9-CR CrOUT Q1707 (VIDEO IN 2) Q1711 BUFF IN9-CB CbOUT Q1502 ,Q5124 Q1705 Q1712 IN5-S IN9-Y YOUT BUFFER IN5-V IC1703 CVBS/V1 IN5-Y IN5-C J1501...
KP-FX432M90/FX532M90 RM-1014 6-3. CIRCUIT BOARDS LOCATION 6-4. SCHEMATIC DIAGRAMS AND PRINTED WIRING BOARDS Terminal name of semiconductors in silk screen Note: • All capacitors are in µF unless otherwise noted. (pF: µµF) printed circuit ( Capacitors without voltage indication are all 50 V. Circuit Device Printed symbol...
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KP-FX432M90/FX532M90 RM-1014 CN2004 CN2006 CN2007 CN2005 :BTOB :BTOB :BTOB :B TO B TO D(3/3)BOARD TO D(3/3)BOARD TO MG(1/3)BOARD TO BM(1/4)BOARD CN5004 CN5005 CN0001 CN3001 CN2015 :B TO B TO UG(2/2)BOARD CN1502 TO(2/3) VIDEO TO(2/3) MT_CV MT_VIDEO M_SIIC CN2003 MAIN 9V MAIN 9V MAIN 9V TO(2/3)(3/3)
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KP-FX432M90/FX532M90 RM-1014 [CONV DSP, PJED-CPU] — AD BOARD (COMPONENT SIDE) — — AD BOARD (CONDUCTOR SIDE)— • AD BOARD SEMICONDUCTOR LOCATION TRANSISTER DIODE Component Conductor Component Conductor Component Conductor Side Side Side Side Side Side IC9600 Q9602 D9600 IC9601 Q9603 D9601 IC9602 Q9604...
KP-FX432M90/FX532M90 RM-1014 (6) Schematic Diagram of CG Board • CG IC9301 : TDA6120Q/N2/S1 I IN V902 10 VDD PICTURE TUBE MIRROR CASCODE TO HV BLOCK OUTC MIRROR OUTM OUT 1x OUT 4x CASCODE CURRENT TO FOCUS BLOCK TO FOCUS BLOCK INPUT CN9209 (G OUTPUT)
KP-FX432M90/FX532M90 RM-1014 (8) Schematic Diagram of DS Board CN9407 CN9405 CN9406 CN9408 :S-MICRO :S-MICRO :S-MICRO :S-MICRO TO DY(R) TO DY(G) CN9401 :S-MICRO -17V R9473 TO D(1/3)BOARD -17VB DY(RED) CN5015 R9471 DS-GND +17V R9466 +17VB R9472 R9474 R9467 V DEF V_PULSE C9426 C9427 MAIN...
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KP-FX432M90/FX532M90 RM-1014 •DS BOARD WAVE FORMS • DS BOARD SEMICONDUCTOR LOCATION DIODE Component Conductor Component Conductor Side Side Side Side IC9400 D9407 IC9401 D9409 6.5V 6.0V 2.0V 2.0V 1.1V 21.2V : Refer to Terminal name of semiconductors in silk screen printed circuit (see page 100) 37.4V [H/V CONV.
KP-FX432M90/FX532M90 RM-1014 7-2. CABINET BLOCK (KP-FX532) The components identified by shading ¡ and mark are critical for safety. Replace only with part number specified. PICTURE TUBE BLOCK ASSY MAIN BLOCK ASSY REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK 4-378-522-01 SCREW, TAPPING, HEXAGON HEAD * X-4042-346-1 CABINET (53), BOTTOM ASSY 51,52,53...
KP-FX432M90/FX532M90 RM-1014 7-3. CABINET BLOCK (KP-FX432) The components identified by shading ¡ and mark are critical for safety. Replace only with part number specified. PICTURE TUBE BLOCK ASSY MAIN BLOCK ASSY REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK 4-378-522-01 SCREW, TAPPING, HEXAGON HEAD 4-076-577-11 FOOT...
KP-FX432M90/FX532M90 RM-1014 SECTION 8 ELECTRICAL PARTS LIST • The components identified by in this manual RESISTORS NOTE: have been carefully factory-selected for each set in • All resistors are in ohms order to satisfy regulations regarding X-ray • F : nonflammable The components identified by shading radiation.
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KP-FX432M90/FX532M90 RM-1014 The components identified by shading and mark!are criti-cal for safety. CG CB Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK * A-1405-768-A CG BOARD, MOUNT <TRANSISTOR> ************************ Q9201 8-729-010-25 TRANSISTOR MSD601-RT1 4-382-854-11 SCREW (M3X10), P, SW (+)
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KP-FX432M90/FX532M90 RM-1014 The components identified by shading and mark!are criti-cal for safety. CB VM Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK <CONNECTOR> R9314 1-218-864-11 METAL CHIP 5.1K 0.50% 1/10W R9315 1-218-851-11 METAL CHIP 1.5K...
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KP-FX432M90/FX532M90 RM-1014 VM A REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK <CONNECTOR> * A-1302-483-A A BOARD, COMPLETE *************************** CN9001 * 1-564-508-11 PLUG, CONNECTOR 5P CN9002 * 1-564-506-11 PLUG, CONNECTOR 3P 4-382-854-01 SCREW (M3X8), P, SW (+) CN9003 * 1-770-723-11 CONNECTOR, BOARD TO BOARD 8P 4-382-854-11 SCREW (M3X10), P, SW (+) <FERRITE BEAD>...
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KP-FX432M90/FX532M90 RM-1014 The components identified by shading and mark!are criti-cal for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK C2072 1-162-966-11 CERAMIC CHIP 0.0022UF 10.00% 50V CN2014 * 1-564-506-11 PLUG, CONNECTOR 3P C2073 1-164-156-11 CERAMIC CHIP 0.1UF CN2015 * 1-793-495-11 CONNECTOR, BOARD TO BOARD 50P...
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KP-FX432M90/FX532M90 RM-1014 The components identified by shading and mark!are criti-cal for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK <IC> JR6206 1-216-295-91 SHORT CHIP JR6207 1-216-864-11 SHORT CHIP IC2000 6-704-233-01 IC TDA7490 JR6209 1-216-864-11 SHORT CHIP...
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KP-FX432M90/FX532M90 RM-1014 The components identified by shading and mark!are criti-cal for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R2008 1-216-839-11 METAL CHIP 1/10W R6004 ! 1-240-303-31 CEMENTED 0.22 R2009 1-216-815-11 METAL CHIP 1/10W...
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KP-FX432M90/FX532M90 RM-1014 The components identified by shading and mark!are criti-cal for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK IC5402 8-759-803-42 IC LA6500-FA L6502 1-412-525-31 INDUCTOR 10UH IC5403 8-759-701-01 IC NJM2904M L6503 1-412-525-31 INDUCTOR 10UH...
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KP-FX432M90/FX532M90 RM-1014 REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R5003 1-243-709-21 METAL OXIDE 4.7K R5421 1-216-821-11 METAL CHIP 1/10W R5010 1-243-801-21 METAL OXIDE 0.22 R5424 1-215-906-21 METAL OXIDE R5019 1-216-829-11 METAL CHIP 4.7K 1/10W R5427 1-243-713-21 METAL OXIDE R5430 1-216-833-11 METAL CHIP...
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KP-FX432M90/FX532M90 RM-1014 • The components identified by in this manual have been carefully factory-selected for each set in The components identified by shading order to satisfy regulations regarding X-ray and mark!are criti-cal for safety. radiation. Should replacement be required, replace Replace only with part number specified.
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KP-FX432M90/FX532M90 RM-1014 REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK J1509 1-774-358-11 JACK BLOCK, PIN R1508 1-216-811-11 METAL CHIP 1/10W J1510 1-816-597-11 PIN JACK BLOCK 2P R1509 1-216-811-11 METAL CHIP 1/10W R1510 1-216-811-11 METAL CHIP 1/10W R1511 1-216-853-11 METAL CHIP 470K...
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KP-FX432M90/FX532M90 RM-1014 REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R1581 1-216-809-11 METAL CHIP 1/10W R1681 1-216-809-11 METAL CHIP 1/10W R1582 1-216-811-11 METAL CHIP 1/10W R1689 1-216-813-11 METAL CHIP 1/10W R1690 1-216-845-11 METAL CHIP 100K 1/10W R1583 1-216-809-11 METAL CHIP 1/10W...
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KP-FX432M90/FX532M90 RM-1014 The components identified by shading and mark!are criti-cal for safety. Replace only with part number specified. REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK <IC LINK> * A-1405-771-A DS BOARD, MOUNT ************************ PS9400! 1-533-595-31 IC LINK 3.15A PS9401! 1-533-595-31 IC LINK 3.15A...
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KP-FX432M90/FX532M90 RM-1014 DS HA HC REF. NO. PART NO. DESCRIPTION REMARK REF. NO. PART NO. DESCRIPTION REMARK R9462 1-214-808-11 METAL 1/2W <SWITCH> R9463 1-214-808-11 METAL 1/2W R9464 1-214-808-11 METAL 1/2W S1000 1-572-198-11 SWITCH, KEYBOARD (VOLUME –) S1001 1-572-198-11 SWITCH, KEYBOARD (VOLUME +) R9465 1-214-808-11 METAL 1/2W...
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1-565-665-12 TERMINAL, S 4P ! A-1604-483-A MECHA SEAL (G) ASSY J1102 1-750-517-11 JACK BLOCK, PIN 3P ! A-1604-485-A MECHA SEAL (R) ASSY (KP-FX532M90) ! A-1604-487-A MECHA SEAL (B) ASSY (KP-FX532M90) ! A-1604-504-A MECHA SEAL (R) ASSY (KP-FX432M90) <RESISTOR> ! A-1604-506-A MECHA SEAL (B) ASSY (KP-FX432M90)
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