Centurion Auto-Mate Installation Manual
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Centurion Auto-Mate Installation Manual

Swing gate operators
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SWING GATE OPERATORS
INSTALLATION
MANUAL
Latest Revision: 08.03.04
Document Ref.: 1068.D.01.0052_4

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Summary of Contents for Centurion Auto-Mate

  • Page 1 SWING GATE OPERATORS INSTALLATION MANUAL Latest Revision: 08.03.04 Document Ref.: 1068.D.01.0052_4...
  • Page 3 wing Gate Installation Manual able of Contents INTRODUCTION Page 2 BASIC KIT Page 2 RECOMMENDED TOOLS Page 3 SITE PREPARATION Page 3 TABLE 1 - CRITICAL DIMENSIONS Page 3 TABLE 2 - CABLE REQUIREMENTS Page 4 SIMPLIFIED PEDESTAL MOUNTING POSITION Page 5 MOUNTING CONTROL BOX Page 6...
  • Page 4 A CENTURION GATE AUTOMATION system is a quality product designed to give many years of trouble free service. This MANUAL has been compiled to assist you, the customer, with a trouble free installation. PLEASE READ THE INSTRUCTIONS CAREFULLY asic Kit The swing gate kit comprises of components shown in the identification list below.
  • Page 5 240 635 560 790 760 (See page 10) MIN. NORMAL OPERATION 150 430 365 530 515 (See page 11, Fig. 1) DRIVE ABSOLUTE MINIMUM FOR "A" IS: - 220mm FOR AUTO-MATE - 260mm FOR MAXI-MATE (See page 11, Fig. 2)
  • Page 6 able Requirements INTERCOM GOOSENECK 220V MAINS INTERCOM TO HOUSE TABLE 2 - CABLE REQUIREMENTS DESCRIPTION NO OF SIZE CABLE TYPE OPTIONAL CORES MASTER MOTOR (MOTOR) and G.P . IN CONDUIT OR NORSK INTERCOM/CABTYRE/ MASTER MOTOR (LIMIT SWITCH) G.P . IN CONDUIT SLAVE MOTOR (MOTOR) and G.P .
  • Page 7 implified Pedestal Mounting Position...
  • Page 8 ounting Control Box tandard Pedestal Positioning (Gate Inward Opening) (See Page 14 for Wall Mount Pedestals)
  • Page 9 Standard Pedestal Positioning cont'd ..STEP 2 - SWING GATE TO DESIRED OPEN POSITION (70 - 120 DEGREES). - MAKE SECOND MARK "S2" ON THE GROUND. STEP 3 - MEASURE DISTANCE, Z, BETWEEN S1 & S2 IN mm. - USING Z, LOOK UP GATE OPENING ANGLE AND DIMENSION C FOR SIZE OF DRIVE ARM SUPPLIED (See Table Overleaf).
  • Page 10 119.0 1732 120.0 - SELECT VALUE OF Z IN TABLE CLOSEST TO THAT MEASURED 250mm - Limited space or outward opening applications DRIVE ARM LENGTH 400mm - Standard double Auto-Mate kits APPLICATION 500mm - Standard Maxi-Mate or single Auto-Mate kits...
  • Page 11 Standard Pedestal Positioning cont'd..Positioning Gate Bracket STEP 4 - POSITION GATE BRACKET AT DIMENSION "C" - WELD OR BOLT BRACKET TO GATE. - MARK "S4" ON GROUND (GATE CLOSED). GATE BRACKET GATE SHOWN HINGE CLOSED CENTRELINE Marking Setup Line STEP 5 - SWING GATE TO OPEN POSITION, SAME POSITION AS STEP 2.
  • Page 12 Standard Pedestal Positioning cont'd..Locate position of pedestal STEP 6 PLAN VIEW - PEDESTALS CAN BE MOUNTED "ANYWHERE" ALONG A LINE 60mm AWAY FROM SETUP LINE TOWARDS THE PILLAR. WALL PILLAR RECOMMENDED POSITION "S4" DRIVE ARM END JUST TOUCHES GATE (See Step 7) "S5"...
  • Page 13 NOTE: ALTERNATIVE POSITION WHEN THERE IS ABSOLUTE MINIMUM ABSOLUTE LIMIT SPACE BETWEEN WALL AND (NOT RECOMMENDED) GATE IN OPEN POSITION. PLAN VIEW OF GEARBOX & PEDESTAL POSITIONING (CONSULT CENTURION) PILLAR "S4" CONSULT CENTURION FOR CORRECT POSITION OF PEDESTAL "S5" SEE SITE PREPARATION...
  • Page 14 Standard Pedestal Positioning cont'd..Install pedestal and determine correct height. STEP 8 - DIG HOLE FOR PEDESTAL. - INSTALL CONDUIT TO PEDESTAL FROM CONTROL BOX. - CONCRETE PEDESTAL IN PLACE AS SHOWN. - ENSURE PEDESTAL IS VERTICAL. GATE BRACKET CONTROL 108 - 120mm LEVEL CONCRETE...
  • Page 15 Mount gearbox and connecting hardware cont'd..STEP 11 - DRILL FIXING HOLE HORIZONTALLY THROUGH CONNECTING ARM (8,5mm). - FIT BOLT AND NUT. CONNECTING ADAPTOR FIXING PIECE HOLE M8 x 40 SET SCREW STEP 12 - ALIGN GATE END POINTS. - LOCK ADAPTOR PIECE TO BALL JOINT WITH LOCK NUTS.
  • Page 16 utward Swing, Pedestal Positioning NOTE: DIMENSIONS CRITICAL - GATE OPENS OUTWARDS BUT MOTOR REMAINS INSIDE PROPERTY. - 250mm DRIVE ARM MUST BE USED. - LONG CONNECTING ARM REQUIRED. HINGE CENTRE LINE 743mm DRIVE ARM SHOWN IN GATE CLOSED POSITION GATE BRACKET GATE OPENS OUTWARDS 743mm...
  • Page 17 Wall Mount Pedestal cont'd ..Marking Set-up Line STEP 5 - MARK POINT "S5" ON THE GROUND USING A PLUMB BOB. PLUMB BOB GATE SHOWN SETUP LINE OPEN Determine Height of Pedestal STEP 6 - MARK HORIZONTAL LINE SHOWN ON PILLAR 100mm BELOW TOP OF GATE BRACKET.
  • Page 18 Wall Mount Pedestal cont'd ..Locate Pedestal STEP 7 - MOVE WALL BRACKET LEFT OR RIGHT ALONG LINE L1 UNTIL PLUM-BOB IS 60mm BACK FROM 97mm SETUP LINE. 59mm USE M12 RAWLBOLTS 74.5mm GATE CLOSED PILLAR 60mm GATE OPEN PLAN VIEW PLUMB-BOB GATE SHOWN CLOSED...
  • Page 19 Wall Mount Pedestal cont'd ..STEP 9 - BOLT PEDESTAL ADAPTOR PEDESTAL ON TO WALL BRACKET ADAPTOR BOLT FLAT WASHER SPRING WASHER WALL BRACKET Mount Gearbox and Connecting Hardware STEP 10 - BOLT GEARBOX IN PLACE. - LOOSELY FIT DRIVE ARM TO OUTPUT SHAFT. - CUT CONNECTING ARM TO FIT INSIDE ADAPTOR PIECE, DEEPER THAN FIXING HOLE.
  • Page 20 lectrical Connections N.B. Two controllers are available. Select the correct controller drawing from those shown below: CP77 CONTROLLER - DOUBLE/SINGLE SWING CONTROLLER WITH MULTIPLE FEATURES CP77 CONTROL CARD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CP87 CONTROLLER - SINGLE MOTOR CONTROLLER WITH BASIC FEATURES CP87 CONTROL CARD...
  • Page 21 CP77 EARTH EARTH CP87 N/A N/A N/A N/A N/A EARTH FOR EARTHING DETAILS REFER TO PAGE 26. RADIO CONNECTIONS - (REFER TO CENTURION FOR CODING DETAILS) CENTURION SMART EXAMPLE 1 RECEIVER NO CODING 1 2 3 4 5 SWITCHES +12V COM +12V ²...
  • Page 22 Electrical Connections cont'd..INTERCOM CONNECTIONS NOTE: - Many different intercom types are available. - Only signals necessary to interface intercom to Centurion's controller are shown. - Consult intercom manufacturer for full wiring diagrams. INTERCOM NEG TRG 0,5mm CABLE CONTROLLER MODEL...

  • Page 23: Pedestrian Keyswitch

    Electrical Connections cont'd..INFRA-RED BEAMS NOTE - TYPICAL SAFETY BEAM IS SHOWN. REFER TO MANUFACTURER FOR DETAILS TRANSMITTER RECEIVER BEAM INFRA-RED BEAM +12V NEG N/O LINK +12V 0,2mm² CABLE CONTROLLER MODEL NOTE - THE INFRA-RED BEAM INPUT ONTO THE CP77 STANDARD CP77 IS NORMALLY OPEN N/A N/A N/A CP87...

  • Page 24: Holiday Lockout

    Electrical Connections Cont'd..HOLIDAY LOCKOUT LOCK +12V ELECTRONICS 2 POSITION SWITCH LOCK N.O. LATCH TYPE RADIO RECEIVER 0,2mm RELAY MUST HAVE CABLE LATCHING CONTACT +12V ELECTRONICS CONTROLLER LOCK MODEL N.O. +12V CP77 PUSHBUTTON CP87 N/A N/A N/A KEYPAD FREE EXIT LOOP - PROCON LD100 INDUCTIVE LOOP DETECTOR IS SHOWN BELOW.
  • Page 25 Electrical Connections cont'd..REMOTE AUTOCLOSE SWITCH TOGGLE SWITCH IS SHOWN FITTED TO AN INTERCOM TELEPHONE SIGNAL COMMON AUTO CLOSE TOGGLE 0,2mm CABLE CONTROLLER MODEL CP77 CP87 TO MOTOR CONTROLLER FITTED TO HANDSET BASE SEPARATELY ANODE + SIGNAL COMMON CATHODE - STATUS LED 0,2mm²...
  • Page 26 Electrical Connections cont'd..PILLAR LIGHT(S) LIGHT LIVE 0,5mm NORSK CABLE OR (S.W.A.) E N L CONTROLLER 220V AC SUPPLY MODEL (OR OTHER VOLTAGE TO CP77 SUIT TYPE OF GLOBES USED) CP87 REMOTE PILLAR LIGHT CONTROL TOGGLE SWITCH IS SHOWN FITTED TO AN INTERCOM LIGHT TELEPHONE...
  • Page 27 Electrical Connections cont'd..BATTERY CHARGER TRANSFORMER SUPPLY 220V AC OPTION 1 PLUG IN TRANSFORMER IN HOUSE PLUG IN OR ENCLOSURE MOUNTED CP53 1,5mm ² CABLE OPTION 2 ENCLOSURE MOUNTED CHARGER TRANSFORMER MOUNTED AT GATE BROWN BROWN CP13E CONTROLLER MODEL CP77 220V AC SUPPLY PLUG IN...

  • Page 28: Solar Panel

    Electrical Connections cont'd..RECOMMENDED EARTHING FOR LIGHTNING PROTECTION - USE ONE OF THE STUDS THAT SECURE THE TRANSFORMER IN POSITION CP77 TO ESCOM EARTH EARTH ROD SCREEN OF INTERCOM CABLE (EARTH SCREEN AT GREEN /YELLOW HOUSE AS WELL) WIRE OF CONTROL CARD CONNECT GREEN/YELLOW EARTH WIRE TO EARTH STUD ON TRANSFORMER...
  • Page 29 ommissioning CONTROL CARD SETUP GREEN POWER ON LED (ON WITH MAINS POWER PRESENT) CP77 AUTOCLOSE TIMER COLLISION SENSITIVITY 2 3 4 GATE STATUS LED (RED) CLOSE OPEN 5 SECS 45 SECS SWITCH NO CP77 AND CP87 DESCRIPTION OF OPERATION (MODE) GATE STATUS SINGLE MOTOR SYSTEM WITHOUT AUTOCLOSE LED OFF...
  • Page 30 Commissioning cont'd ..APPLYING MAINS POWER OPTION 1 - APPLY 220V AC POWER 220V AC SUPPLY TO GATE - APPLY 220V AC POWER - CHECK POWER ON INDICATOR - CHECK POWER ON INDICATION CP13E POWER SUPPLY CP77/CP87 CONTROLLER 15V AC TO CONTROLLER GREEN = POWER SUPPLY CONNECTED...
  • Page 31 Commissioning cont'd ..SET MOTOR AND LIMIT SWITCH POLARITY TRIGGER CONTROL CARD MAKE SURE MOTOR DIRECTION(S) CORRESPOND(S) WITH STATUS LED. (COMPARE FIG 1 AND FIG 2 BELOW). SWOP MOTOR WIRES TO GIVE CORRECT MOTOR ROTATION (IF NECESSARY). (SEE FIG 3a BELOW). TEST THAT MOTOR STOPS WHEN IT HITS THE LIMIT SWITCH.

  • Page 32: Limit Switch Adjustment

    Commissioning cont'd ..LIMIT SWITCH ADJUSTMENT ARRANGE FOR FIXED PIN TO STOP MOTOR IN THE GATE "CLOSED" POSITION (SEE FIG 1 BELOW). IF ADJUSTABLE L/S STRIKER ARM CAUSES GATE TO STOP , THEN DISCONNECT L/S COMMON (SEE FIG 2 BELOW) AND ALLOW MOTOR TO DRIVE PAST LIMIT SWITCH SPRING. WHEN L/S STRIKER ARM IS CLEAR, RECONNECT WIRE.
  • Page 33 Commissioning cont'd ..OPEN GATE AND ADJUST THE "ADJUSTABLE" LIMIT SWITCH STRIKER ARM SUCH THAT DRIVE ARM DESCRIBES 180 DEGREE ARC. NOTE: L.H.S. MOTOR SHOWN ADJUST ADJUSTABLE LIMIT SWITCH STRIKER PLATE USING 10 SPANNER. DIRECTION OF ROTATION FOR L.H.S. TO OPEN DRIVE ARM POSITION WITH GATE CLOSED 180°...
  • Page 34 ollision Sensing Adjustment ADJUST SETTING(S) ON CONTROL CARD (SEE FIGURE 2) SUCH THAT GATE(S) WILL OPEN AND CLOSE RELIABILY, BUT NOT CAUSE DAMAGE TO PERSONS OR OBJECTS IN THE PATH OF THE GATE. NOTE DIFFERENCE DURING CLOSING (FIG 1) AND OPENING (FIG 3) DIRECTIONS. GATE CLOSING FIG 1 MOTOR STOPS AND...
  • Page 36 CENTURION THE AUTOMATIC CHOICE CENTURION SYSTEMS (PTY) LTD HEAD OFFICE: TEL: +27 (0)11 699-2400, FAX: +27 (0)11 704-3412 or 462-6669 148 EPSOM AVENUE, NORTH RIDING P .O. BOX 506, CRAMERVIEW, 2060 SOUTH AFRICA WEB: http://www.centsys.co.za General information e-mail: info@centsys.co.za FOR TECHNICAL SUPPORT CONTACT: SOUTH AFRICA EAST RAND.

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Maxi-mate

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